Product Description
customized 4-40mm permanent magnet planetary gearbox dc gear motor
Product Description
1)Specification
1) Precise component and assembly of plastic and metal powder injection;
2) Precise motor gear box reducer: diameter 4-40mm,
Output speed: 3-1300rpm,
Reduction ratio: 3-1386,
Output torque: 1.0gf-cm to 50Kgf-cm;
3) Customized worm and gear transmission machinery;
4) Precise electromechanical motion module.
2)2D Drawing
Detailed Photos
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Permanent Magnet |
| Function: | Control |
| Casing Protection: | Drip-Proof |
| Number of Poles: | 4 |
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Can I Use Synthetic Oil in My Gearbox?
Yes, you can use synthetic oil in your gearbox, and in many cases, it can offer several advantages over conventional mineral-based oils:
- Improved Temperature Stability: Synthetic oils typically have a higher resistance to thermal breakdown, making them suitable for gearboxes that operate at high temperatures.
- Enhanced Lubrication: Synthetic oils often have superior lubrication properties, providing better protection against friction, wear, and component damage.
- Extended Oil Change Intervals: Synthetic oils can often withstand longer operating periods without losing their effectiveness, reducing the frequency of oil changes and maintenance.
- Reduced Viscosity Changes: Synthetic oils are less prone to viscosity changes at different temperatures, ensuring consistent lubrication performance in varying conditions.
- Lower Friction and Energy Loss: The smoother molecular structure of synthetic oils can lead to reduced internal friction, potentially improving gearbox efficiency and performance.
- Cold Weather Performance: Synthetic oils generally flow better at low temperatures, making them suitable for gearboxes operating in cold climates.
- Protection Against Oxidation: Synthetic oils often have better resistance to oxidation, helping to prevent the formation of sludge and deposits that can impact gearbox performance.
However, before switching to synthetic oil, it’s important to consider the manufacturer’s recommendations and specifications for your specific gearbox model. Some gearboxes may have specific requirements or restrictions on the type of lubricant to use. If the manufacturer approves the use of synthetic oil, it can be a beneficial choice, but if not, sticking to the recommended oil type is crucial to ensure proper gearbox function and warranty coverage.
editor by CX 2024-04-30
China supplier Reducer Drive DC Stepper Servo Motor Flange Mounting Gearbox Drive Precision Planetary Gearbox with high quality
Product Description
Certifications
PLANETX planetary reduce
Planetary reducer square flange:
Planetary reducer is widely used in industrial products due to its small size, light weight, large torque, wide speed ratio range, high rigidity, high precision, high transmission efficiency, maintenance free and other characteristics.
The planetary reducer structure is composed of a sun gear and a planet gear to form an external mesh, and a planet gear and an internal gear ring to form an internal mesh, so that the planet gear can realize revolution while realizing self rotation and maximum transmission of guarantee force; The minimum speed ratio of single-stage reduction is 3, and the maximum speed ratio is generally not more than 10. Common reduction ratios are 3, 4, 5, 6, 7, 8, and 10. The number of reducer stages is generally not more than 3, and the speed ratio is not more than 1.
Most planetary reducers are used with servo motors to reduce speed, increase torque, increase inertia, and ensure return accuracy (the higher the return accuracy, the higher the price). The maximum rated input speed of planetary reducers can reach 12000 rpm (depending on the size of the reducer itself, the larger the reducer, the smaller the rated input speed), and the operating temperature is generally between – 40 ºC and 120 ºC.
d, please contact the customer service for drawing, welcome to consult
Q: How to get a quick quote
A: Please provide the following information when contacting us
- Motor brand
- Motor model
- Motor dimension drawing
- What is the gear ratio
Q: How long is your delivery date
A: We all install it now, but it takes 15 days if it is not non-standard. Non standard 25 days, depending on the specific situation
Q:Do you provide samples, free or extra
A: A: You can reserve 1 first, and purchase it on demand
| Application: | Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Any |
| Layout: | Coaxial |
| Gear Shape: | Cylindrical Gear |
| Step: | 3-1000 |
| Customization: |
Available
| Customized Request |
|---|
Steps to Replace a Faulty Gearbox in an Automobile
Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:
- Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
- Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
- Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
- Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
- Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
- Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
- Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
- Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
- Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
- Lower Engine: Carefully lower the engine back into its original position if it was suspended.
- Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
- Final Check: Double-check all connections and ensure that all components are properly secured.
- Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
- Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.
It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.
editor by CX 2023-08-23
China Standard Zero Backlash Planetary Gearbox for 400W DC Servo Motor sequential gearbox
Product Description
Good Price Low Backlash Servo Motor Precision Planetary Reducer Gearbox
Nickel chromium molybdenum allpy steel gear is manufacturered with carburizing heat treatment for high abrasion resistance and impact toughness and by honing process to increase gear prcision and low noise operation.
Product Description
Products fearures:
1.One-piece construction, High Prescision and large output torque
2.Double bracing cage planetary shelf structure , high relible. Can suit reversible rotabtion frequently
3.Helical gear transmission, more reliable. Higher torque
4.Low return backlash,high precision
5.Special Rotation frame structure, can carry bigger Radial&Axial load
Product Parameters
| Specifications | PX42 | PX60 | PX90 | PX120 | PX140 | PX180 | |||
| Technal Parameters | |||||||||
| Max. Torque | Nm | 1.5times rated torque | |||||||
| Emergency Stop Torque | Nm | 2.5times rated torque | |||||||
| Max. Radial Load | N | 780 | 1530 | 3250 | 6700 | 9400 | 14500 | ||
| Max. Axial Load | N | 390 | 630 | 1300 | 3000 | 4700 | 7250 | ||
| Torsional Rigidity | Nm/arcmin | 2.5 | 6 | 12 | 23 | 47 | 130 | ||
| Max.Input Speed | rpm | 8000 | 8000 | 8000 | 8000 | 6000 | 6000 | ||
| Rated Input Speed | rpm | 4000 | 4000 | 3000 | 3000 | 3000 | 3000 | ||
| Noise | dB | ≤56 | ≤58 | ≤60 | ≤65 | ≤68 | ≤68 | ||
| Average Life Time | h | 20000 | |||||||
| Efficiency Of Full Load | % | L1≥95% L2≥90% | |||||||
| Return Backlash | P1 | L1 | arcmin | / | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 |
| L2 | arcmin | / | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
| P2 | L1 | arcmin | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
| L2 | arcmin | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
| Moment Of Inertia Table | L1 | 3 | Kg*cm2 | / | 0.16 | 0.61 | 3.25 | 9.21 | 28.98 |
| 4 | Kg*cm2 | 0.03 | 0.14 | 0.48 | 2.74 | 7.54 | 23.67 | ||
| 5 | Kg*cm2 | 0.03 | 0.13 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 7 | Kg*cm2 | 0.03 | 0.13 | 0.45 | 2.62 | 7.14 | 22.48 | ||
| 8 | Kg*cm2 | 0.03 | 0.13 | 0.45 | 2.6 | / | / | ||
| 10 | Kg*cm2 | 0.03 | 0.13 | 0.4 | 2.57 | 7.03 | 22.51 | ||
| L2 | 12 | Kg*cm2 | / | 0.13 | 0.45 | 0.45 | 2.63 | 7.3 | |
| 15 | Kg*cm2 | / | 0.13 | 0.45 | 0.45 | 2.63 | 7.3 | ||
| 20 | Kg*cm2 | 0.03 | 0.13 | 0.45 | 0.45 | 2.63 | 7.3 | ||
| 25 | Kg*cm2 | 0.03 | 0.13 | 0.45 | 0.4 | 2.63 | 7.3 | ||
| 28 | Kg*cm2 | 0.03 | 0.13 | 0.45 | 0.45 | 2.43 | 7.1 | ||
| 30 | Kg*cm2 | / | 0.13 | 0.45 | 0.45 | 2.43 | 6.92 | ||
| 35 | Kg*cm2 | 0.03 | 0.13 | 0.4 | 0.4 | 2.43 | 7.1 | ||
| 40 | Kg*cm2 | 0.03 | 0.13 | 0.45 | 0.45 | 2.43 | 6.92 | ||
| 50 | Kg*cm2 | 0.03 | 0.13 | 0.4 | 0.4 | 2.39 | 6.92 | ||
| 70 | Kg*cm2 | 0.03 | 0.13 | 0.4 | 0.4 | 2.39 | 6.72 | ||
| 100 | Kg*cm2 | 0.03 | 0.13 | 0.4 | 0.4 | 2.39 | 6.72 | ||
| Technical Parameter | Level | Ratio | PX42 | PX60 | PX90 | PX120 | PX140 | PX180 | |
| Rated Torque | L1 | 3 | Nm | / | 40 | 105 | 165 | 360 | 880 |
| 4 | Nm | 17 | 45 | 130 | 230 | 480 | 880 | ||
| 5 | Nm | 15 | 45 | 130 | 230 | 480 | 1100 | ||
| 7 | Nm | 12 | 45 | 100 | 220 | 480 | 1100 | ||
| 8 | Nm | / | 40 | 90 | 200 | / | / | ||
| 10 | Nm | 10 | 30 | 75 | 175 | 360 | 770 | ||
| L2 | 12 | Nm | / | 40 | 105 | 165 | 440 | 880 | |
| 15 | Nm | / | 40 | 105 | 165 | 360 | 880 | ||
| 20 | Nm | 17 | 45 | 130 | 230 | 480 | 880 | ||
| 25 | Nm | 15 | 45 | 130 | 230 | 480 | 880 | ||
| 28 | Nm | 17 | 45 | 130 | 230 | 480 | 1100 | ||
| 30 | Nm | / | 40 | 105 | 165 | 480 | 1100 | ||
| 35 | Nm | 10 | 30 | 130 | 230 | 480 | 1100 | ||
| 40 | Nm | 17 | 45 | 130 | 230 | 480 | 1100 | ||
| 50 | Nm | 15 | 45 | 130 | 230 | 480 | 1100 | ||
| 70 | Nm | 12 | 45 | 100 | 220 | 480 | 1100 | ||
| 100 | Nm | 10 | 30 | 75 | 175 | 360 | 770 | ||
| Degree Of Protection | IP65 | ||||||||
| Operation Temprature | ºC | – 10ºC to -90ºC | |||||||
| Weight | L1 | kg | 0.5 | 1.25 | 3.75 | 8.5 | 16 | 28.5 | |
| L2 | kg | 0.8 | 1.75 | 5.1 | 12 | 21.5 | 40 | ||
Company Profile
Packaging & Shipping
| lead time | 10-15 working days as usual,30days in busy season,it will based on the detailed order quantity |
| Delivery of samples | by DHL,Fedex,UPS,TNT,EMS |
FAQ
1. who are we?
Hefa Group is based in ZheJiang , China, start from 1998,has a 3 subsidiaries in total.The Main Products is planetary gearbox,timing belt pulley, helical gear,spur gear,gear rack,gear ring,chain wheel,hollow rotating platform,module,etc
2. how can we guarantee quality?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
3. how to choose the suitable planetary gearbox?
First of all,we need you to be able to provide relevant parameters.If you have a motor drawing,it will let us recommend a suitable gearbox for you faster.If not,we hope you can provide the following motor parameters:output speed,output torque,voltage,current,ip,noise,operating conditions,motor size and power,etc
4. why should you buy from us not from other suppliers?
We are 22 years experiences manufacturer on making the gears, specializing in manufacturing all kinds of spur/bevel/helical gear, grinding gear, gear shaft, timing pulley, rack, planetary gear reducer, timing belt and such transmission gear parts
5. what services can we provide?
Accepted Delivery Terms: Fedex,DHL,UPS;
Accepted Payment Currency:USD,EUR,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,PayPal,Western Union;
Language Spoken:English,Chinese,Japanese
| Application: | Industrial, Household Appliances, Machine Tool Manufacturing |
|---|---|
| Operating Speed: | Low Speed |
| Function: | Driving |
| Casing Protection: | Protection Type |
| Type: | Helical Gear |
| Certification: | ISO9001 |
| Samples: |
US$ 180/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Select a Gearbox
When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
Function
The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.
Purpose
A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
Application
When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.
Material
When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
Manufacturing
The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.
editor by CX 2023-05-29
China DC 12V 2500rpm Planetary Gear Motor High Torque Electric Micro Speed Reduction Geared Motor Gearbox gearbox assembly
Product Description
Item Description
16mm Planetary Reduction Gearbox Brush Motor For Electronic Equipment
Organization Profile
|
US $3-7 / Piece | |
100 Pieces (Min. Order) |
###
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
###
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Function: | Control |
###
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
|
US $3-7 / Piece | |
100 Pieces (Min. Order) |
###
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
###
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
|---|---|
| Operating Speed: | Low Speed |
| Function: | Control |
###
| Samples: |
US$ 15/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
Types of Gearboxes
There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
planetary gearbox
The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?
helical gearbox
The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
helical gear reducer
A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
Continuously variable transmission
A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.
editor by czh 2023-01-30
China Standard High quality low speed micro 16mm 20mm 22mm dc 1-5000rpm metal planetary gear reducer motor near me factory
Warranty: Other
Model Number: KPM16-050
Usage: BOAT, Car, Electric Bicycle, FAN, Home Appliance, Cosmetic instrument, SMART HOME, Electric lock
Type: GEAR MOTOR
Torque: ≤9kg.cm
Construction: Permanent Magnet
Commutation: Brush
Protect Feature: Explosion-proof
Speed(RPM): 1-5000rpm
Continuous Current(A): 0.05-0.5A
Efficiency: IE 1
Product Name: 16mm 20mm 22mm dc 1-5000rpm metal planetary gear reducer motor
Gear material: Metal
Application: Intelligent product
Operating temperatue range: -10- +50℃
Diameter size: 16mm
Weight: 40g
Direction of rotation: CW CCW
Voltage range: 1.5v-24v
Noise: Low Noise Level
Brush Type: Carbon brush or metal brush
Certification: CCC, ce, RoHS, ISO9001
Packaging Details: 1. Expect Standard Carton and Foam 2. 1000pcs/carton
Port: ShenZhen /HK
Product Show High quality low speed micro 16mm 20mm 22mm dc 1-5000rpm metal planetary gear reducer motor
Support CustomizationProdcut TypeDC Planetary Geared Motor Model KPM16-050Voltage 3-24vSpeed1 to 5000rpmTorque≤9kg.cmShaft diameter3mm D Shaft(Can Customized)EncoderCan AddTypicalApplicationElectric Lock, Front Suspension Lower Control Arm Rubber Bushing For CZPT LEXUS LS430 CZPT MARK II Saloon Safebox, Robot, Acuator, Electric Valve, Toy,Intelligent product. Product Parameters █ The parameters and shaft size can customized
Product superiority:█ 15 years experience in gear and motor design█ OEM, ODM█ Many type products to choose█ 100% inspection before shipment█ Good price and service
More Products KGM12-N20Dia 12mm spur geared motor
KGM16-050Dia 16mm spur geared motor
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KPM36-555Dia 36mm planetary geared motor
KPM42-775Dia 42mm planetary geared motor
> > > >More Products
Packing & Delivery Shipping MethodShipping TimeAdvantages & Automotive And Other Industry Use Planetary Gears From India At Factory Price DisadvantagesExpress like DHL/UPS/FEDEX/TNT3-5 days with tracking numberFast and expensive, door to doorAir Shipping3-5 daysFast, airport to airport, customers have to pick up the goods in the airportSea Shipping15-30 daysCheap and slow, port to port, customers have to pick up the goods in the port Our Company Certifications FAQ Question 1: Can you customize the motor and geared motor according to the customer’s requirements?Answer:YES. We can customize the parameters and the size of the motor and geared motorQuestion 2: Can you provide the samples?Answer:YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of motor and gearbox you need. Question 3:How to buy our products?Answer: send us inquiry → confirm the parameters → receive our quotation → production the sample test → sign contract/deposit → 25711AA0571201AA070 Car Suspension Parts Arm Bushing Kit rear bushing for Subaru mass production.Question 4:What kind of data do i need to provide if i want to order?Answer: Please kindly tell us your rated voltage, no load speed, load speed, load torque and size range, we can offer you the best plan.Question 5:What if i don’t know the above data?Answer: Please contact our salesman to handle, we’ll answer your questions patiently.
Question 6:How to pay the payment?Answer: We accept payment by T/T, PayPal, the other payment ways also could be accepted. Please contact us before you pay by the other payment ways. Question 7: How do contact us ?Answer:Please send an inquiry . We will provide you with better product quality and service, thank you!
Types of Gearboxes Used in Wind Turbines
Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
Coaxial helical gearbox
The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
Worm reduction gearbox
As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.
Stainless steel gearbox
Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
1 speed gearbox
Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.
China high quality High Precision Planetary Gearbox Brushless DC Motor Reducer Ratio 10: 1 for CNC Machine with Great quality
Merchandise Description
High precision planetary gearbox brushless dc motor for cnc machine
General Specification:
Step Angle Accuracy: ±5%
Resistance Precision: ±10%
Inductance Accuracy: ±20%
Temperature Increase: 80°C Max
Ambient Temperature: -15°C~+50°C
Insulation Resistance: 100MΩ Min., 500VDC
Dielectric Toughness: 500VAC for 1 moment
Shaft Radial Engage in: 0.02Max (450g-load)
Shaft Axial Play: 0.08Max (450g-load)
| Specification | Unit | Model | ||||
| JK86BLS58 | JK86BLS71 | JK86BLS84 | JK86BLS98 | JK86BLS125 | ||
| Number Of Phase | Phase | 3 | ||||
| Number Of Poles | Poles | 8 | ||||
| Rated Voltage | VDC | 48 | ||||
| Rated Speed | Rpm | 3000 | ||||
| Rated Torque | N.m | .35 | .seven | one.05 | one.4 | 2.1 |
| Rated Current | Amps | three | six.three | nine | eleven.five | eighteen |
| Rated Power | W | a hundred and ten | 220 | 330 | 440 | 660 |
| Peak Torque | N.m | one.05 | 2.one | 3.fifteen | 4.two | 6.3 |
| Peak Current | Amps | 9 | 19 | 27 | 35 | 54 |
| Back E.M.F | V/Krpm | 13.7 | thirteen | thirteen.5 | 13.seven | thirteen.five |
| Torque Constant | N.m/A | .thirteen | .12 | .thirteen | .thirteen | .13 |
| Rotor Inertia | g.cm² | 400 | 800 | 1200 | 1600 | 2400 |
| Body Length | mm | 71 | eighty four.five | ninety eight | 111.five | 138.five |
| Weight | Kg | one.five | one.nine | 2.three | two.seven | 4 |
When hunting at a reducer vs a gearbox, often the only variation is terminology. This is simply because all reducers are gearboxes. Nonetheless, not all gearboxes are retarders. This might sound difficult, but it is actually very straightforward. A reducer is a equipment established amongst the motor and the machine. The goal of the reducer is to minimize the rotational pace transferred among these two endpoints. The reducer amplifies and multiplies the torque (enter) produced by the motor. Next, a reducer, as the title implies, decreases the speed of the enter (output in rpm) so that the output is the proper velocity. The term “gearbox” is just a generic time period utilized for the equipment prepare amongst the motor and the machine. As a result, all reducers are gearboxes. Nevertheless, not all gearboxes decrease enter speed. Though uncommon, gearboxes can in fact increase input speeds. By far the most typical sort of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
The expression “gearbox” is utilized to refer to any device that connects a motor to a device and is made up of a sequence of gears, also known as a equipment established. It receives the major enter pace from the motor and alterations it to a different output velocity using its gears. Diverse sorts and combos of gears serve specific purposes. The kinds of gears discovered in gearboxes include spur gears, bevel gears, helical gears, helical gears and worm gears. The functionality performance of a gearbox is represented by the gearbox ratio, which is the ratio of the pace of the input supply to the speed of the output source
China Good quality 16mm Planetary Gearbox with Geared DC Motor for Engine Drive System with Hot selling
Solution Description
We are a manufacturing unit specialized in metal elements components & metal gearbox geared motor through powder metallurgy procedure .We solutions with ODM/OEM gearbox design and development , gearmotors manufacture.
A planetary equipment set is made up of 3 kinds of gears , a solar gear , world gears and a ring equipment . The solar equipment at high pace is found at the heart of the gears , and transmits torque to the world gears which are generally mounted on the moveable CZPT .The earth gears about the central axis rotation ,mesh with the sunlight equipment and an outer ring gear . As all the planet carriers turns , it delivers minimal-speed, large-torque output .
Minimal-Cost, Large-Performance Planetary Gear Programs
Planetary gearboxes are especially effective, they are suited for ongoing, intermittent and alternating procedure as effectively as for clockwise and anticlockwise rotation. Their use outcomes in an improved performance of the complete generate train since the option of the proper gearbox makes it possible for for a smaller sized motor and therefore will increase the economic effectiveness of the whole push train.
planetary gearbox with optimized helical gearset tooth was designed for extremely demanding applications. These gearbox is excellent for programs ranging from simple machinedesign to printing, packaging, and robotics.
Features:
The highest dynamics in a number of axis programs
Unequalled price-functionality ratio
Reduced heat technology at optimum speeds
For any mounting placement
Life span lubrication for routine maintenance-totally free procedure
Precise gearing
Description:
Solution Title : 16mm planet gearbox with DC brushed motors large torque geared motor / Speed reducer / steel gearbox
Gearbox Sort: Planetary
Material: Steel
16mm
No-load Velocity: 4-1,373 rpm
Rated Load Velocity: 3-1,a hundred twenty five rpm
No-load Recent: eighty five-110 mA
Rated Load Current: a hundred thirty-one hundred fifty mA
20mm
No-load Speed: 7-1,636 rpm
Rated Load Velocity: 7-1,420 rpm
No-load Current: 70-ninety mA
Rated Load Current: a hundred twenty five-one hundred thirty mA
36mm
No-load Pace: 3-1,375 rpm
Rated Load Velocity: 3-1,280 rpm
No-load Current: three hundred-325 mA
Rated Load Recent: 1,679-1,684 mA
Equipment Ratio : 5:1 , ten:1 , 20:1 , twenty five:1 , thirty:1 , forty:1 , 50:1 , 60:1 ,70:1…100:1… optional
Gearbox diameter : 6mm , 8mm , 12mm , 16mm , 22mm , 24mm ,28mm, 32mm ,36mm, 38mm , 42mm ……
twelve-24V available .
Planetary Gearbox positive aspects:
- Straightforward and purposeful flange, foot, or shaft-mounting design and style
- Higher torque transmitted
- Extended selection of transmission ratios and output speeds offered
Software:
keep an eye on,automatic vending machine,computerized cruise manage,doorway lock actuator, retractable rearview mirror, meters, optic axis management system, head light-weight beam degree adjuster,printers,conditioning damper actuator,Car tail gate electric powered putter,tooth brush,vibrator, sanitary ware,coffee device,Sweeping robot,and so on.
Workshop
Gear reducers, also named reducers, appear in several transmission variations and are made to multiply torque and reduce input speed to a desired output speed. The main benefit of inline gearboxes is their capacity to preserve handle in applications involving higher rotational speeds. Their performance and capability to supply substantial enter speeds with minimal backlash make inline reducer gearboxes perfect for a vast selection of movement manage programs
Gearboxes are mechanical products that support generate techniques sustain optimum pace and torque for apps. Also known as gearboxes and equipment drives, they decrease the rotational velocity of the input shaft by a specified percentage and improve the energy delivered to the output shaft by the same share. Ratio multipliers improve the deceleration and torque presented by the reducer by a certain ratio and are suited for parallel installations. Mounting bases, torque arms and flange couplings are accessories used with the reducer. They are normally used in purposes where the reducer is not immediately linked to the push mechanism.
China supplier DC Electric Motor 82mm CZPT DC Gear Motor Planetary Gearbox with Free Design Custom
Product Description
Product Pictures
Item Parameter
Brush Motor Specialized Data:
|
Product |
Voltage |
Electricity |
No-Load Existing |
No-Load Velocity |
Rated Existing |
Rated Pace |
Rated Torque |
|
Z32DPN2410-40S |
24V |
10W |
.40A |
5000rpm |
.7A |
4000rpm |
.571N.m |
|
Z32DPN2415-50S |
24V |
15W |
.50A |
6000rpm |
1.1A |
5000rpm |
.571N.m |
Brush DC Planetary Equipment Motor Technical Information-62DPN2490-30S:
|
Ratio |
three.7 |
four.29 |
five.18 |
six.seventy five |
14 |
19 |
25 |
29 |
|
Out-place Speed(rpm) |
1081 |
932 |
772 |
592 |
285 |
210 |
one hundred sixty |
137 |
|
Allowable Torque(N.m) |
.08 |
.092 |
.111 |
.a hundred forty five |
.27 |
.367 |
.483 |
.561 |
|
Reduction Stage |
one |
1 |
1 |
one |
2 |
two |
2 |
2 |
|
|
|
|
|
|
|
|
|
|
|
Ratio |
35 |
forty six |
fifty one |
68 |
seventy nine |
ninety three |
a hundred |
one hundred fifteen |
|
Out-put Velocity(rpm) |
114 |
87 |
78 |
59 |
fifty |
forty three |
forty |
35 |
|
Allowable Torque(N.m) |
.6777 |
.89 |
.889 |
one.185 |
1.3777 |
1.621 |
1.743 |
two.004 |
|
Reduction Stage |
two |
two |
three |
three |
3 |
three |
three |
three |
|
|
|
|
|
|
|
|
|
|
|
Ratio |
one hundred thirty |
one hundred fifty |
169 |
195 |
236 |
308 |
|
|
|
Out-set Pace(rpm) |
31 |
26 |
23 |
twenty |
seventeen |
13 |
|
|
|
Allowable Torque(N.m) |
two.266 |
2.614 |
two.945 |
three.400 |
4.000 |
4.000 |
|
|
|
Reduction Phase |
3 |
three |
3 |
3 |
3 |
3 |
|
|
Item Rewards
Planetary gear reducer is a new technology of functional goods independently designed by our organization ,which has the following main features:
*Lower noise *Hight torque
*Lower Backlash *Higher stability
*High efficiency *Higher enter velocity
Solution specificsProduct Software
Associated Merchandise:
Our goods have the attributes of small measurement,light weight,higher bearing ability ,long support lifestyle,easy
operation ,low sound,large output torque,high velocity ratio,large efficiency and risk-free overall performance.
It has the attributes of power break up and multi-tooth meshing.
We at present generate Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors,
Brushless DC Motors, Stepper motors, Ac Motors and Large Precision Planetary Gear Box and so on.
You can email us to advocate essential motors per your specification.
Firm profile
LunYee Society:
L-Loyalty to Customers
U-Unity of working together
N-New items released by us in our business
Y-Yield returns and appreciate together
E- Simple to get
E- Easy to use
A satisfying one-stop service arrives from our constant innovation crew and our rigorously-inspected sub-contracters!
Our items are commonly utilized to machine instruments, industrial robotic,textile equipment,packing machine,food equipment, healthcare appliance,CNC method and air problem and so on!
FAQ:
Q1. Can I have a sample get?
A: Yes, we can market a sample, sit is delighted to obtain a sample order to test and examine the good quality of merchandise.
Q2. How extended is the guarantee?
A: The merchandise occur with a a single-calendar year guarantee.
Q3. Can our symbol be printed on this product?
A: Indeed, please tell us formally prior to creation and confirm the style first of all dependent on our sample.
These compact, lightweight, lower backlash inline gear reducers had been initially made for encoder programs. They are also suited for many other travel methods. Encoder equipment reducers have a really reduced instant of inertia at the shaft input and are rated for input speeds up to 3000 rpm. Two frame dimensions are offered with equipment ratios from 4.ninety six:1 to 3600:1. Our encoder gearbox sync pads are accessible from stock.
Gear reducers are also known as reducers. Mechanical equipment, by possibly of these two names, are made to lessen the electrical power transferred amongst the motor and the device in between the rotational speeds (revolutions for every moment). The reducer successfully lowers the rotational velocity developed by the motor, therefore managing the pace at which the machine runs and escalating the torque made by the motor. Multiplying the torque made by the motor boosts the machine’s obtainable electricity – a procedure identified as “mechanical dominance”. In a greater context, equipment reducers are generally tools employed to increase the effectiveness of equipment procedure.
China factory 24V 17rpm DC Motor with 384: 1 Planetary Gearbox wholesaler
Merchandise Description
24v 17rpm dc motor with 384:1 planetary gearbox
Item Description
Voltage: 24V
No load velocity: 19rpm
No load existing: 150mA
Load velocity: 17rpm
Load current: 350mA
Load torque: 9,925gf.cm
We also have the subsequent items:
| Product | Application Parameters | Rated Torque of Equipment Box | Instant Torque of Equipment Box | Gear Ratio | Gear Box Duration L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Size L |
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| Voltage | Pace | Present | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBMD571571-4 | 24. | 1925 | 160 | 1658 | 400 | 261 | 25.6 | 58.8 | 40000 | 120000 | 4 | 21.3 |
| ZWBMD571571-6 | 24. | 1283 | a hundred and sixty | 1105 | 400 | 392 | 38.5 | 33000 | 100000 | six | ||
| ZWBMD571571-16 | 24. | 472 | a hundred and fifty | 413 | four hundred | 837 | eighty two. | 67.3 | 40000 | 120000 | 16 | 29.eight |
| ZWBMD571571-24 | 24. | 312 | one hundred fifty | 276 | four hundred | 1255 | 123.one | 40000 | 120000 | 24 | ||
| ZWBMD571571-36 | 24. | 211 | 150 | 181 | four hundred | 1882 | 184.6 | 33000 | 100000 | 36 | ||
| ZWBMD571571-64 | 24. | 119 | one hundred fifty | 104 | 350 | 2206 | 216.three | 75.8 | 40000 | 120000 | 64 | 38.three |
| ZWBMD571571-ninety six | 24. | 79 | a hundred and fifty | 69 | 350 | 3308 | 324.5 | 40000 | 120000 | ninety six | ||
| ZWBMD571571-one hundred forty four | 24. | 54 | a hundred and fifty | 46 | 350 | 4963 | 486.seven | 40000 | 120000 | 144 | ||
| ZWBMD571571-216 | 24. | 35 | 150 | 31 | 350 | 7444 | 730. | 33000 | a hundred thousand | 216 | ||
| ZWBMD571571-256 | 24. | thirty | a hundred and fifty | 26 | 350 | 6617 | 648.nine | 84.3 | 40000 | 120000 | 256 | 46.8 |
| ZWBMD571571-384 | 24. | 19 | one hundred fifty | seventeen | 350 | 9925 | 973.4 | 40000 | 120000 | 384 | ||
| ZWBMD571571-576 | 24. | 13 | one hundred fifty | 12 | 350 | 14888 | 1460.one | 40000 | 120000 | 576 | ||
| ZWBMD571571-864 | 24. | 9 | 150 | 8 | 350 | 22332 | 2190.1 | 40000 | 120000 | 864 | ||
| ZWBMD571571-1296 | 24. | 6 | 150 | 5 | 350 | 33000 | 3236.3 | 33000 | one hundred thousand | 1296 | ||
over requirements just for reference and customizable in accordance to specifications.
Integrated Travel Manage Module.
Remember to let us know your requirements and we will supply you with CZPT transmission remedies.
Second Drawing
Comprehensive Photos
Software
| Smart wearable devices | look at,VR,AR,XR and and so forth. |
| Home application | kitchen area appliances, sewing devices, corn popper, vacuum cleaner, backyard garden device, sanitary ware, window curtain, clever closestool, sweeping robot, power seat, standing desk, electrical sofa, Tv, laptop, treadmill, spyhole, cooker hood, electrical drawer, electric mosquito web, clever cabinet, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting very hot pot cookware, dishwasher, washing equipment, food breaking machine, dryer, air conditioning, dustbin, espresso equipment, whisk,sensible lock,bread maker,Window cleaning robotic and and so forth. |
| interaction products | 5G foundation station,video clip meeting,cell cellphone and and so forth. |
| Office automation equipments | scanners, printers, multifunction machines copy devices, fax (FAX paper cutter), computer peripheral, bank device, display, lifting socket, exhibit,notebook Personal computer and and many others. |
| Automotive products | conditioning damper actuator, auto DVD,door lock actuator, retractable rearview mirror, meters, optic axis manage gadget, head mild beam level adjuster, car water pump, car antenna, lumbar help, EPB, vehicle tail gate electric putter, HUD, head-up display, motor vehicle sunroof, EPS, AGS, auto window, head restraint, E-booster, car seat, automobile charging station and and so forth. |
| Toys and models | radio manage model, automatic cruise control, experience-on toy, academic robotic, programming robot, healthcare robotic, computerized feeder, smart developing blocks, escort robotic and and so on. |
| Medical equipments | blood force meter, breath device, health-related cleaning pump, health-related bed, blood force monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleansing pump for orthopedic surgical procedure,digital cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and and many others. |
| Industrials | flow management valves, seismic tests,automated reclosing,Agricultural unmanned aerial automobile,automated feeder ,smart categorical cabinet and and so on. |
| Electrical electrical power tools | electrical drill, screwdriver,backyard instrument and and so forth. |
| Precision instruments | optics devices,automated vending machine, wire-stripping equipment and and so forth. |
| Private treatment | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial elegance tools, hair curler,Electric threading knife,Electricity Perfect PORE, Puff device,eyebrow tweezers and and so forth. |
| Client electronics | digicam, mobile telephone,electronic digicam, automated retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging situation, turntable, tablet,UAV(unmanned aerial motor vehicle),surveillance digicam,PTZ digital camera, CZPT wise speaker and etc. |
| robots | academic robotic, programming robot, health care robot, escort robot and and many others. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We offer the total push solution for customers from design, tooling fabrication, components producing and assembly.
Workshop
Tests Equipment
1) Competitive Positive aspects
- one) Competitive Benefits
19+year knowledge in production motor gearbox
We offer complex assistance from r&d, prototype, testing, assembly and serial manufacturing , ODM &OEM
Competitive Price tag
Product Performance: Lower noise, Higher efficiency, Lengthy lifespan
Prompt Shipping and delivery: 15 doing work times after payment
Modest Orders Accepted
2) Primary Goods
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electrical power: .01-40W,output pace:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Tailored worm and gear transmission machinery
- Specific electromechanical motion module
- Specific part and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and advancement
- Relevant technology assistance
- Micro drive gearbox custom remedy
Packaging & Shipping
one) Packing Particulars
packed in nylon to begin with, then carton, and then bolstered with wood circumstance for outer packing.
Or according to client’s requirement.
two) Transport Particulars
samples will be transported within 10 days
batch purchase leading time in accordance to the actual scenario.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and a lot more…
FAQ
FAQ
1. Can you make the gearbox with customized specs?
Indeed. We have style and advancement group, also a wonderful time period of engineers, every of them have
several work years expertise.
two.Do you provide the samples?
Of course. Our business can offer the samples to you, and the supply time is about 5-15days in accordance to the specification of gearbox you want.
three.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our enterprise, we acknowledge tiny get.
four. Do you have the item in stock?
I am sorry we donot have the item in inventory, All products are made with orders.
5. Do you provide technologies support?
Of course. Our firm have style and growth group, we can provide technologies assist if you
need.
six.How to ship to us?
We will ship the items to you according to the DHL or UPS or FEDEX and many others account you supply.
seven.How to shell out the cash?
We accept T/T in advance. Also we have various financial institution account for acquiring funds, like US dollors or RMB and so on.
8. How can I know the product is appropriate for me?
Frist, you need to have to supply us the more specifics information about the product. We will recommend the merchandise to you in accordance to your prerequisite of specification. Right after you verify, we will get ready the samples to you. also we will offer some very good advancements in accordance to your solution use.
nine. Can I appear to your firm to check out?
Of course, you can appear to our organization to visit at anytime, and welcome to check out our business.
10. How do make contact with us ?
Please send an inquiry
Gearboxes can be employed in a variety of fields of extensive processing, agriculture, chemical processing, oil and gas, electricity transmission and distribution programs, logistics, warehousing and other industries. Equipment reducers are generally utilised in which larger torque and/or decrease rotational speeds are essential, or if electricity requirements to be transmitted at alternating angles, this kind of as in appropriate-angle motors. It can also change the direction of rotation, as nicely as clockwise and counterclockwise. EP provides a full selection of equipment reducers with proper angle worms and large performance options. Electric powered Equipment Aluminum merchandise are a lightweight and durable option to modern solid iron and steel designs and can be stocked or customized manufactured to your actual requirements. EP gearboxes are light-weight and durable, aluminum worm gearboxes are created for tight spaces, including tough-to-put in OEM designs as nicely as cellular equipment. Eccentric reducers are accessible as compact aluminum or cast iron inline reducers with seal existence ratings from 15HP (aluminum) to 40HP (solid iron). In addition to our common and modified common goods, our engineers will work with you to style and create custom made answers for multiple travel technologies to fit your software wants.
We are seasoned transmission dealers and supply a wide selection of transmissions, an crucial element of several travel systems. Gearboxes can be employed to lessen or increase pace, improve torque, reverse or change the direction of a generate shaft. Gearboxes are also known as gear drives, pace reducers, equipment motors, pace reducers and equipment reducers.
China manufacturer Customized Manufacturer CZPT DC Gear Motor Worm Planetary Gearbox with Great quality
Merchandise Description
Peaceful stable and reliable for lengthy life operation
| Motor sort | 63ZYT-a hundred twenty five-24 | |
| Safety grade | IP50 | |
| Responsibility cycle | S1 (a hundred%) | |
| Rated voltage | 24 | V |
| Rated existing | 4.9 | A |
| Input electrical power | 117.six | W |
| No-load existing | .4 | A |
| Rated torque | .27 | Nm |
| Rated pace | 3300 | ±10% rpm |
| Rated output electrical power | 93.three | W |
| Friction torque | 2 | Ncm |
| effectiveness | 80% | |
| Highest torque | one.three | ±10% Nm |
| Optimum present | 23 | A |
| No-load speed | 3650 | ±10% rpm |
| Highest energy | 245 | W |
| Optimum shell temperature | 85 | ºC |
| Bodyweight | one.7 | Kg |
| Planetary gear box | F1130 | |
| Safety grade | IP65 | |
| Reduction ratio | 710.5:one | |
| Rated torque | 120 | Nm |
| Highest torque | one hundred eighty | Nm |
| Ambient temperature | -20 to 85 | ºC |
| Grease Smart | Smart top 28 | |
| Grease temperature assortment | -20 to 160 | ºC |
Correct angle gearboxes (worm and planetary gears) are robust and can be used for 90° turns. An inline reducer (parallel shaft and planetary) is an ideal matching motor with large enter speeds, or when equipment motor performance is crucial. Get in touch with our technological income employees to assist figure out which transmission solution is very best for you.
These compact, lightweight, low backlash inline gear reducers were initially developed for encoder apps. They are also suited for several other push systems. Encoder equipment reducers have a really lower minute of inertia at the shaft enter and are rated for input speeds up to 3000 rpm. Two frame sizes are offered with equipment ratios from 4.96:1 to 3600:1. Our encoder gearbox sync pads are accessible from inventory.