Product Description
Specification:
Model No. | Step Angle | Motor Length | Current /Phase |
Resistance /Phase |
Inductance /Phase |
Holding Torque | # of Leads | Detent Torque | Rotor Inertia | Mass |
( °) | (L1)mm | A | Ω | mH | N.m | No. | g.cm | g.cm | Kg | |
JK57HS41-2804 | 1.8 | 41 | 2.8 | 0.7 | 1.4 | 0.55 | 4 | 250 | 150 | 0.47 |
JK57HS51-2804 | 1.8 | 51 | 2.8 | 0.83 | 2.2 | 1.01 | 4 | 300 | 230 | 0.59 |
JK57HS56-2804 | 1.8 | 56 | 2.8 | 0.9 | 2.5 | 1.2 | 4 | 350 | 280 | 0.68 |
JK57HS64-2804 | 1.8 | 64 | 2.8 | 0.8 | 2.3 | 1 | 4 | 400 | 300 | 0.75 |
JK57HS76-2804 | 1.8 | 76 | 2.8 | 1.1 | 3.6 | 1.89 | 4 | 600 | 440 | 1.1 |
JK57HS82-3004 | 1.8 | 82 | 3 | 1.2 | 4 | 2.1 | 4 | 1000 | 600 | 1.2 |
JK57HS100-4204 | 1.8 | 100 | 4.2 | 0.75 | 3 | 3 | 4 | 1100 | 700 | 1.3 |
JK57HS112-4204 | 1.8 | 112 | 4.2 | 0.9 | 3.8 | 3.1 | 4 | 1200 | 800 | 1.4 |
Reduction ratio | 3.6 | 4.25 | 13 | 15 | 18 | 23 | 47 | 55 | 65 | 77 | 121 | 154 | 187 | 220 | 260 | 307 |
Number of gear trains | 1 | 2 | 3 | 4 | ||||||||||||
(L2) Length(mm) | 37.8 | 49.5 | 60.8 | 71.9 | ||||||||||||
Max.rated torque(N.m) | 3 | 12 | 24 | 30 | ||||||||||||
Short time permissible torque(N.m) | 9 | 36 | 72 | 90 | ||||||||||||
Efficiency( %) | 90% | 81% | 73% | 66% | ||||||||||||
Weight(g) | 489 | 681 | 871 | 1066 |
Drawing(unit=mm)
Applications:
Used for 3D printer ,
electronic automatic equipment stepping motor,
medical instrument stepping motor,
advertising instrument stepper motor,
lighting& audio equipment stepper motor,
printer stepper motor, textile machinery stepper motor.
Cnc router stepper motor.
Other product:
Stepper motor
brushless dc motor
DC motor
Spindle motor
Driver(stepper driver and BLDC driver)
Linear motor
Easy servo motor and so on
Production Steps
Application: | Nc Machine Tool |
---|---|
Speed: | Low Speed |
Number of Stator: | Two-Phase |
Excitation Mode: | HB-Hybrid |
Function: | Driving |
Number of Poles: | 2 |
Samples: |
US$ 25/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Different Types of Gearboxes and Their Applications
There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:
- Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
- Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
- Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
- Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
- Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
- Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
- Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.
Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.
editor by CX 2023-10-16
China best NEMA23 and NEMA24 Square Flange Gear Precision Transmission Reducer Planetary Gearbox for Stepper Motor components of gearbox
Product Description
Product Description
The reducer is generally used for low-speed and high-torque transmission equipment. The motor, internal combustion engine or other high-speed running power is used to achieve the purpose of deceleration by meshing with the large gear on the output shaft through a gear with a small number of teeth on the input shaft of the reducer. The reducer will also have several pairs of gears with the same principle to achieve the ideal reduction effect. The ratio of the number of teeth of the large and small gears is the transmission ratio.
SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
PLF60-60mm Square FlangePlanetry Reducer | L1 | 4 | 25 | ||
5 | 28 | ||||
7 | 20 | ||||
10 | 10 | ||||
L2 | 16 | 30 | |||
20 | 30 | ||||
25 | 32 | ||||
28 | 30 | ||||
35 | 30 | ||||
40 | 25 | ||||
50 | 25 | ||||
70 | 20 | ||||
Adapted motor | ∅ 8-14/ ∅38.1-2/∅F47.14-M4 | ||||
Rated Input Speed (rpm) | 1000/min | ||||
Max Input Speed (rpm) | 2000/min | ||||
Backlash | L1 | ≤10 Arcmin | |||
L2 | ≤15 Arcmin | ||||
Fault stop torque(N.m) | 2 times of rated torque | ||||
Efficiency | L1 | 96% | |||
L2 | 94% | ||||
Average life span | 20000h | ||||
Operating temperature | -10°~+90° | ||||
Nosie | ≤60 db | ||||
Weight (kg) | L1 | 0.75 | |||
L2 | 1 | ||||
IP | 54 | ||||
Installation method | Any installation method |
Production Range
Here is our all products list. If you would like to know CHINAMFG type of planetary gearbox, please CLICKING PICTURE to view more details.
42 Series Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 12,16,20,25,28,35,40,50,70
Frame Dimension: 42mm Input Flange
Gear Arrangement: Planetary Straight Teeth
60 Series Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 60mm Input Flange
Gear Arrangement: Planetary Straight Teeth
90 Series Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 90mm Input Flange
Gear Arrangement: Planetary Straight Teeth
Powder Metal Series Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 42mm & 57mm
Gear Arrangement: Planetary Straight Teeth
Right Angle Series Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 60mm & 90mm
Gear Arrangement: Planetary Straight Teeth
Application Field
Automatic Arms
Assembly Line
3D-Printer
Medical -Equipment
CNC Machine
Tapping Machine
Other Automation Devices
Why Choose Us
ZheJiang High Precision Gear Transmission Co., Ltd
Company Profile
ZheJiang High Precision Gear Transmission Co., Ltd located in HangZhou city, ZheJiang Province, China. It is a leading company dedicated in precision transmission parts and system research, manufacture and sales, various series of products are manufactured in its 5000 square CHINAMFG workshop, the precision planetary gearbox and gear motor are developed especially for solar energy industry and have served many large-scale solar projects worldwidely.
The research team has more than 15 years experiences in this field, who can ensure a punctual and efficient service to meet customer’s specific needs. It has pasted the ISO9001 quality management system and CE, products have been exported to lots of countries with a wide range application in AGV, intelligent robot, logistic, industrial automation, solar energy, vessel, packaging and textile etc.Consistently, our goal is to promote the application of solar power industry in the world, and we believe it provides clean and sustainable energy for humanity to better protect our environment.
Teams
Certifications
FAQ
Q1:Which areas are your products mainly used in?
A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be able to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.
Q4: Do you provide customized service?
A: Yes, we provide customized services. You only need to put CHINAMFG your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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Application: | Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Samples: |
US$ 40/Piece
1 Piece(Min.Order) | Order Sample |
---|
Customization: |
Available
| Customized Request |
---|
Different Types of Gearboxes and Their Applications
There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:
- Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
- Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
- Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
- Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
- Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
- Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
- Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.
Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.
editor by CX 2023-09-25
China high quality Car Lift Audio Drive Actuator Gear Motor 12mm 24V Brushless Reducer Stepper Motor Linear Actuator for Car Audio components of gearbox
Product Description
Car lift audio drive actuator gear motor 12mm 24v brushless reducer stepper motor linear actuator for car audio
product details show:
To solve this problem, we try to add an intelligent self-locking function to the circuit breaker controller of the electronic meter. Taking into account that the internal space of the smart controller of the electric meter is relatively small, the gear motor should drive the stable operation of the loop control system in a limited space, and it is only allowed to rotate in the specified direction and cannot go backwards. We use 10mm planetary gearheads and turbine inserts to be injected into the loop controller gearbox, so that the transmission structure has the characteristics of small size, large torque and can meet the needs of self-locking function. The loop controller gearbox in this scheme can realize the reverse self-locking of the electric meter, which can only transmit the power of the active end of the motor without responding to the external load, thereby isolating the external load from the smart meter’s own mechanism. In case of possible damage, the smart meter can be stopped at the gear motor (also called the gear motor of the loop controller) to increase the service life of the smart meter, solve the problem of data loss when the power is suddenly cut off, and protect the safety of the data.
Application
Smart wearable devices | watch,VR,AR,XR and etc. |
Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
communication equipment | 5G base station,video conference,mobile phone and etc. |
Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
Electric power tools | electric drill, screwdriver,garden tool and etc. |
Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
robots | educational robot, programming robot, medical robot, escort robot and etc. |
Our Services:
- ODM & OEM
- Gearbox design and development
- Related technology support
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Company Information:
HangZhou CHINAMFG Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
1) Competitive Advantages
- 1) Competitive Advantages
17+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
Application: | Motor, Machinery, Toy, Agricultural Machinery, Car, Smart Meter |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Customize |
Gear Shape: | Conical – Cylindrical Gear |
Step: | Customize |
Customization: |
Available
| Customized Request |
---|
Can I Use Synthetic Oil in My Gearbox?
Yes, you can use synthetic oil in your gearbox, and in many cases, it can offer several advantages over conventional mineral-based oils:
- Improved Temperature Stability: Synthetic oils typically have a higher resistance to thermal breakdown, making them suitable for gearboxes that operate at high temperatures.
- Enhanced Lubrication: Synthetic oils often have superior lubrication properties, providing better protection against friction, wear, and component damage.
- Extended Oil Change Intervals: Synthetic oils can often withstand longer operating periods without losing their effectiveness, reducing the frequency of oil changes and maintenance.
- Reduced Viscosity Changes: Synthetic oils are less prone to viscosity changes at different temperatures, ensuring consistent lubrication performance in varying conditions.
- Lower Friction and Energy Loss: The smoother molecular structure of synthetic oils can lead to reduced internal friction, potentially improving gearbox efficiency and performance.
- Cold Weather Performance: Synthetic oils generally flow better at low temperatures, making them suitable for gearboxes operating in cold climates.
- Protection Against Oxidation: Synthetic oils often have better resistance to oxidation, helping to prevent the formation of sludge and deposits that can impact gearbox performance.
However, before switching to synthetic oil, it’s important to consider the manufacturer’s recommendations and specifications for your specific gearbox model. Some gearboxes may have specific requirements or restrictions on the type of lubricant to use. If the manufacturer approves the use of synthetic oil, it can be a beneficial choice, but if not, sticking to the recommended oil type is crucial to ensure proper gearbox function and warranty coverage.
editor by CX 2023-09-23
China supplier Reducer Drive DC Stepper Servo Motor Flange Mounting Gearbox Drive Precision Planetary Gearbox with high quality
Product Description
Certifications
PLANETX planetary reduce
Planetary reducer square flange:
Planetary reducer is widely used in industrial products due to its small size, light weight, large torque, wide speed ratio range, high rigidity, high precision, high transmission efficiency, maintenance free and other characteristics.
The planetary reducer structure is composed of a sun gear and a planet gear to form an external mesh, and a planet gear and an internal gear ring to form an internal mesh, so that the planet gear can realize revolution while realizing self rotation and maximum transmission of guarantee force; The minimum speed ratio of single-stage reduction is 3, and the maximum speed ratio is generally not more than 10. Common reduction ratios are 3, 4, 5, 6, 7, 8, and 10. The number of reducer stages is generally not more than 3, and the speed ratio is not more than 1.
Most planetary reducers are used with servo motors to reduce speed, increase torque, increase inertia, and ensure return accuracy (the higher the return accuracy, the higher the price). The maximum rated input speed of planetary reducers can reach 12000 rpm (depending on the size of the reducer itself, the larger the reducer, the smaller the rated input speed), and the operating temperature is generally between – 40 ºC and 120 ºC.
d, please contact the customer service for drawing, welcome to consult
Q: How to get a quick quote
A: Please provide the following information when contacting us
- Motor brand
- Motor model
- Motor dimension drawing
- What is the gear ratio
Q: How long is your delivery date
A: We all install it now, but it takes 15 days if it is not non-standard. Non standard 25 days, depending on the specific situation
Q:Do you provide samples, free or extra
A: A: You can reserve 1 first, and purchase it on demand
Application: | Machinery |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Any |
Layout: | Coaxial |
Gear Shape: | Cylindrical Gear |
Step: | 3-1000 |
Customization: |
Available
| Customized Request |
---|
Steps to Replace a Faulty Gearbox in an Automobile
Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:
- Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
- Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
- Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
- Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
- Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
- Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
- Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
- Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
- Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
- Lower Engine: Carefully lower the engine back into its original position if it was suspended.
- Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
- Final Check: Double-check all connections and ensure that all components are properly secured.
- Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
- Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.
It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.
editor by CX 2023-08-23
China 60W 100W Servo Motor Speed Reducer Gearbox Nema 17 Stepper Planetary Gearbox 3 5 7 10 15 20 25 30 40 50 60 70 ratio with Good quality
Warranty: 1 many years
Relevant Industries: Garment Shops, Creating Materials Stores, Manufacturing Plant, Equipment Fix Shops, Meals & Beverage Manufacturing facility, Printing Outlets, Development works , Energy & Mining, Meals & Beverage Retailers
Excess weight (KG): .seven
Custom-made assistance: OEM
Gearing Arrangement: Planetary
Output Torque: 20Nm
Enter Velocity: 4000rpm
Output Velocity: 3000rpm
Reduction ratio: 3-70
Rated output torque: 5-20NM
Maximum Output Torque: 2 occasions rated torque
Rated input speed: 3000RPM
Optimum enter velocity: 4000RPM
Backspace: ≤8 Arcmin
Entire-load transmission performance: ≥ 96%
Use temperature variety: -15~ :one
Planetary Gearbox | |
Efficiency | > Abdominal muscles Personal computer PP Injection Merchandise Moulding makingTooling Plastic Auto Areas Personalized Plastic enclosure =96% |
Reduction ratio | three/5/7/10/sixteen/twenty/25/28/35/forty/fifty/70:one |
Rated output torque | 5-20NM |
Maximum Output Torque | 2 moments rated torque |
Rated input speed | 3000RPM |
Optimum enter speed | 4000RPM |
Backspace | ≤ 8Arcmin/10Arcmin |
Warmth treatment method | Carburizing, carbonitriding, excellent quenching |
Total-load transmission effectiveness | ≥ 96% |
Use temperature selection | -15~+90℃ |
Sounds (MAX) | ≤58dB |
Security degree | IP54 |
Oil Temp. increase (MAX) | 40℃ |
Weight | .4kg /.6kg |
1. SF sequence precision planetary reducer supplies square mounting flange, which has the traits of stable transmission, large bearing ability,small transmission room and huge transmission ratio.
two. Input flange dimension is 42 * 42mm
3. Suited for nema17 stepper motors, Customized Polished Plastic Mildew Die Molding Elements OEM Precision Transparent Lenses CZPT Injection Molded Lens brushless motors and 50w/100w servo motors .
Business InformationSAMSR Motor has thirty many years background of production stepper motors and drives. Along with the improvement of automation the SAMSR motors are becoming increasingly towards large precision, excellent technology and thorough. SAMSR stepping motors and drivers are extensively utilised in those fields which demanding specific positioning, automated aiming and automatic recording, etc…Such as precision machining, automation management, aerospace technological innovation, medical apparatus, robots,textile and semiconductor products. Packaging and transportation equipment and so on
Packaging
FAQFAQFAQ1.Manufacturing unit or Agent?We are Agent, OEM Factory China Substantial Precision CZPT Maker Plastic Element Customized Plastic Injection Molding Components Services but have expert R&D group as launched in firm info. 2. How about the shipping and delivery?- Sample: 1-3 days.- Bulk order: 5-twenty times. 3. What is your following-sales solutions?1. Free routine maintenance within twelve months guarantee, life time specialist.2. Professional options in installation and maintence. 4. Why choose us?1. Take personalize & 24/7 following-sale solutions.2. From mould customization to substance processing and welding, from fantastic elements to concluded assembly,rigorous ageing, finishedproduct inspection. 5. Do you get the related certification?All items are manufactured according to ISO9001, CE &RoHS needs.
Key Market Insights Related to Worm Reduction Gearboxes
A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
Backlash measurement
Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.
Worm reduction gearboxes
Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
Worm reduction gearboxes with closed bladders
The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.
Shaft arrangement of a gearbox
The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
Mounting of a gearbox
In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.
editor by czh2023-02-15
China NEMA23 and NEMA24 Square Flange Gear Precision Transmission Reducer Planetary Gearbox for Stepper Motor gearbox drive shaft
Product Description
Item Description
The reducer is normally utilised for reduced-pace and substantial-torque transmission tools. The motor, internal combustion engine or other large-speed running electricity is employed to attain the function of deceleration by meshing with the big equipment on the output shaft via a gear with a modest amount of teeth on the enter shaft of the reducer. The reducer will also have many pairs of gears with the very same basic principle to achieve the ideal reduction effect. The ratio of the amount of teeth of the massive and small gears is the transmission ratio.
SPECIFICATIONS | Stage | RATIO | RATED TORQUE (N.m) | ||
PLF60-60mm Sq. FlangePlanetry Reducer | L1 | four | 25 | ||
5 | 28 | ||||
seven | 20 | ||||
10 | 10 | ||||
L2 | sixteen | 30 | |||
20 | 30 | ||||
25 | 32 | ||||
28 | 30 | ||||
35 | 30 | ||||
forty | 25 | ||||
fifty | 25 | ||||
70 | 20 | ||||
Adapted motor | ∅ 8-14/ ∅38.1-2/∅F47.14-M4 | ||||
Rated Enter Pace (rpm) | 1000/min | ||||
Max Input Pace (rpm) | 2000/min | ||||
Backlash | L1 | ≤10 Arcmin | |||
L2 | ≤15 Arcmin | ||||
Fault quit torque(N.m) | 2 moments of rated torque | ||||
Efficiency | L1 | 96% | |||
L2 | 94% | ||||
Average life span | 20000h | ||||
Operating temperature | -10°~+90° | ||||
Nosie | ≤60 db | ||||
Weight (kg) | L1 | 0.seventy five | |||
L2 | 1 | ||||
IP | 54 | ||||
Installation approach | Any set up technique |
Generation Selection
Listed here is our all goods record. If you would like to know CZPT kind of planetary gearbox, remember to CLICKING Photograph to check out much more specifics.
forty two Collection Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Variety:
L1: 4,5,7,10,
L2: 12,sixteen,twenty,25,28,35,40,50,70
Frame Dimension: 42mm Enter Flange
Gear Arrangement: Planetary Straight Enamel
sixty Series Planetary Gearbox
Backlash: ten-fifteen arcmin
Ratio Assortment:
L1: 4,5,7,10,
L2: 16,twenty,25,28,35,forty,fifty,70
Frame Dimension: 60mm Input Flange
Equipment Arrangement: Planetary Straight Enamel
90 Sequence Planetary Gearbox
Backlash: 10-fifteen arcmin
Ratio Variety:
L1: 4,5,7,ten,
L2: sixteen,twenty,twenty five,28,35,forty,50,70
Frame Dimension: 90mm Enter Flange
Gear Arrangement: Planetary Straight Teeth
Powder Metallic Series Planetary Gearbox
Backlash: ten-fifteen arcmin
Ratio Choice:
L1: 4,5,7,10,
L2: 16,twenty,twenty five,28,35,40,50,70
Frame Dimension: 42mm & 57mm
Equipment Arrangement: Planetary Straight Teeth
Appropriate Angle Series Planetary Gearbox
Backlash: ten-fifteen arcmin
Ratio Assortment:
L1: 4,5,7,10,
L2: sixteen,20,twenty five,28,35,forty,fifty,70
Body Dimension: 60mm & 90mm
Equipment Arrangement: Planetary Straight Enamel
Application Discipline
Automated Arms
Assembly Line
3D-Printer
Health-related -Tools
CNC Machine
Tapping Machine
Other Automation Devices
Why Choose Us
ZheJiang Substantial Precision Gear Transmission Co., Ltd
Organization Profile
ZheJiang High Precision Gear Transmission Co., Ltd found in HangZhou metropolis, ZheJiang Province, China. It is a leading organization dedicated in precision transmission components and method research, manufacture and income, different collection of merchandise are created in its 5000 square meters workshop, the precision planetary gearbox and gear motor are produced particularly for solar vitality market and have served many massive-scale photo voltaic initiatives worldwidely.
The research staff has much more than 15 several years ordeals in this area, who can make certain a punctual and successful support to meet up with customer’s certain requirements. It has pasted the ISO9001 quality administration program and CE, goods have been exported to plenty of nations around the world with a extensive variety application in AGV, clever robot, logistic, industrial automation, photo voltaic energy, vessel, packaging and textile and many others.Persistently, our purpose is to promote the application of photo voltaic electricity market in the world, and we feel it supplies thoroughly clean and sustainable strength for humanity to far better protect our atmosphere.
Groups
Certifications
FAQ
Q1:Which areas are your items primarily used in?
A:At current, we have 2 major products: precision planetary equipment reducer and photo voltaic geared motor. Most of the precision planetary reducers are utilised in automation fields, such as medical gear, 3D printers, door openers, tapping equipment, CNC lathes and a series of automation gear. In addition, our solar geared motors are employed in photovoltaic electrical power generation initiatives, which are primarily combined with rotary drives to generate solar panels to observe daylight.
Q2: How to choose the suitable planetary gearbox?
A :Initial of all, we want you to be CZPT to provide relevant parameters. If you have a motor drawing, it will enable us advise a appropriate gearbox for you faster. If not, we hope you can provide the pursuing motor parameters: output speed, output torque, voltage, recent, IP, sound, functioning conditions, motor size and electricity, and so forth.
Q3: What is the price tag ?
A : The main determining aspect for the cost of every single solution is the purchase quantity. You can communicate with us and permit us comprehend each and every other. I feel that our charges, solution top quality and our services can undoubtedly make you content.
Q4: Do you offer custom-made services?
A: Yes, we offer tailored solutions. You only want to place forward your demands, and we will do our best to give you with a prepare, make programs, and consider our best to satisfy your needs.
US $22-30 / Piece | |
1 Piece (Min. Order) |
###
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
---|
###
Application: | Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
###
Samples: |
US$ 40/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
PLF60-60mm Square FlangePlanetry Reducer | L1 | 4 | 25 | ||
5 | 28 | ||||
7 | 20 | ||||
10 | 10 | ||||
L2 | 16 | 30 | |||
20 | 30 | ||||
25 | 32 | ||||
28 | 30 | ||||
35 | 30 | ||||
40 | 25 | ||||
50 | 25 | ||||
70 | 20 | ||||
Adapted motor | ∅ 8-14/ ∅38.1-2/∅F47.14-M4 | ||||
Rated Input Speed (rpm) | 1000/min | ||||
Max Input Speed (rpm) | 2000/min | ||||
Backlash | L1 | ≤10 Arcmin | |||
L2 | ≤15 Arcmin | ||||
Fault stop torque(N.m) | 2 times of rated torque | ||||
Efficiency | L1 | 96% | |||
L2 | 94% | ||||
Average life span | 20000h | ||||
Operating temperature | -10°~+90° | ||||
Nosie | ≤60 db | ||||
Weight (kg) | L1 | 0.75 | |||
L2 | 1 | ||||
IP | 54 | ||||
Installation method | Any installation method |
US $22-30 / Piece | |
1 Piece (Min. Order) |
###
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
---|
###
Application: | Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
###
Samples: |
US$ 40/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
PLF60-60mm Square FlangePlanetry Reducer | L1 | 4 | 25 | ||
5 | 28 | ||||
7 | 20 | ||||
10 | 10 | ||||
L2 | 16 | 30 | |||
20 | 30 | ||||
25 | 32 | ||||
28 | 30 | ||||
35 | 30 | ||||
40 | 25 | ||||
50 | 25 | ||||
70 | 20 | ||||
Adapted motor | ∅ 8-14/ ∅38.1-2/∅F47.14-M4 | ||||
Rated Input Speed (rpm) | 1000/min | ||||
Max Input Speed (rpm) | 2000/min | ||||
Backlash | L1 | ≤10 Arcmin | |||
L2 | ≤15 Arcmin | ||||
Fault stop torque(N.m) | 2 times of rated torque | ||||
Efficiency | L1 | 96% | |||
L2 | 94% | ||||
Average life span | 20000h | ||||
Operating temperature | -10°~+90° | ||||
Nosie | ≤60 db | ||||
Weight (kg) | L1 | 0.75 | |||
L2 | 1 | ||||
IP | 54 | ||||
Installation method | Any installation method |
Key Market Insights Related to Worm Reduction Gearboxes
A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
Backlash measurement
Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.
Worm reduction gearboxes
Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
Worm reduction gearboxes with closed bladders
The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.
Shaft arrangement of a gearbox
The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
Mounting of a gearbox
In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.
editor by czh 2023-01-16
China Best Sales Equipped with 42 stepper motor reducer vertical reducer planetary reduction gear box governor reducer near me shop
Warranty: 3months-1year
Model Number: 36 planetary gearbox
Usage: Car, Electric Bicycle, FAN, Home Appliance, Cosmetic instrument, SMART HOME
Type: GEAR MOTOR
Torque: 10N/M
Commutation: Brush
Speed(RPM): 8500rpm
Efficiency: IE 2
Product Name: 36 planetary gearbox
shaft type: round shaft/D-shaped shaft
series: 1/2/3
Installation method: vertical
output speed range: 0-320rpm
Weight: 200g
Material: Zinc alloy based
Tooth surface hardness: Hard tooth surface
rated power: 20kw
Specification itemvalueWarranty3months-1yearPlace of OriginChinaZheJiang Brand Namebest motorModel Number36 planetary gearboxUsageCar, Electric Bicycle, FAN, Non Standard Stainless Steel Custom Made OEM Main Shaft for Industrial Equipment Home Appliance, Cosmetic instrument, SMART HOMETypeGEAR MOTORTorque10N/MSpeed(RPM)8500rpmEfficiencyIE 2Product Name36 planetary gearboxshaft typeround shaft/D-shaped shaftseries1/2/3Installation methodverticaloutput speed range0-320rpmWeight200gMaterialZinc alloy basedTooth surface hardnessHard tooth surfacerated power20kwApplicationCompatible with 42 stepper motors FAQ Q: Are you trading company or manufacturer ?A: We are factory.Q: How to select a suitable motor?A:lf you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size,workingmode of the motor, Aviation gearbox gear Steering Bevel Gear for Helicopter needed lifetime and noise level etC, please do not hesitate to let uS know, then we can recommend suitablemotor per your request accordingly.Q: How to order?A: Send us inquiry→Receive our quotation→Negotiate details→Confrm the sample – →sign contract/deposit -→Mass production→ Sale auto part OEM re0f10D jf017e cvt pulley kit and cvt transmission chain pulley Car Parts for Nissans Cargo ready→Balance/delivery -→Further cooperationQ: How about Sample order?A: Sample is available for you. please contact us for details. Once we charge you sample fee, please feel easy, it would berefund when you place formal order.Q: How long is the deliver[Producing] and shipping?A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
The Parts of a Gearbox
There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
Components
Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
Functions
A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
Maintenance
Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.
China Custom NEMA 17 42mm Stepper Motor Worm Planetary Gear Speed Reducer Gearbox Jk42HS48-1504A-634jsx32 with Free Design Custom
Item Description
Products of specific request can be produced in accordance to the customer request !
Our Firm offers 3 significant collection of merchandise:Hybrid Stepper motors, Brushless Dc motor and Dc Brush motor.
We are often carries on produce new kind designs.If you want other sorts of areas, remember to don’t hesitate to get in touch with us.
if you want more details. remember to get in touch with with us, our speak to data:
HangZhou CZPT MOTOR CO.,LTD
Get in touch with Man or woman: Ms Alice
Gearboxes are mechanical products that aid travel programs preserve optimum speed and torque for purposes. Also identified as gearboxes and gear drives, they decrease the rotational speed of the enter shaft by a specific percentage and boost the power shipped to the output shaft by the very same percentage. Ratio multipliers improve the deceleration and torque supplied by the reducer by a certain ratio and are ideal for parallel installations. Mounting bases, torque arms and flange couplings are components utilised with the reducer. They are normally employed in purposes in which the reducer is not straight connected to the generate system.
These compact, light-weight, lower backlash inline gear reducers ended up originally developed for encoder purposes. They are also appropriate for many other drive methods. Encoder equipment reducers have a very lower instant of inertia at the shaft enter and are rated for input speeds up to 3000 rpm. Two frame sizes are accessible with gear ratios from 4.96:1 to 3600:1. Our encoder gearbox sync pads are accessible from stock.
China Custom Transmission Motor Gearbox Unit Wp Nmrv Swl Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Planetary Bevel Worm Speed Variator Gear Reducer Gearbox with Best Sales
Item Description
Transmission Motor Gearbox Device Wp Nmrv Swl Screw Push Lifts Stepper Cyclo Cycloidal Extruder Helical Planetary Bevel Worm Pace Variator Gear Reducer Gearbox
Attributes
1. Compact structure and simple assembly
two. Extensive speed ranges and substantial torque
3. Low sound, good sealing functionality, large efficiency
four. Steady and secure, long life span, universal
5. Multi-composition, different assembling techniques
Solution Photos
Solution Description
ANG Helical Equipment Reducer | |
Design | R17 ~ 187, F37-177, K37-187, S37-97, HB01-26 |
Input energy | .06kw ~ 5000kw |
Input velocity | 750rpm ~ 3000rpm |
Reduction ratio | 1/1.3 ~ 1/27000 |
Enter motor | AC (1 section or 3 phase) / DC / BLDC motor |
Put in sort | Foot / Reliable shaft / Hollow shaft / Output flange… |
Performance | 94% ~ ninety eight % for R F K collection |
Content of housing | die-cast aluminum / Forged iron / Stainless metal |
Precision of gear | Accurate grinding, class 6 |
Warmth treatment | Carburizing and quenching |
Add-ons | Brake / Flange / Motor adapter / Torque arm … |
Rewards
FAQ
Q: Can you make the gearbox with customization?
A: Sure, we can personalize for each your ask for, like power, voltage, velocity, shaft dimensions, flange, terminal box, IP quality, etc.
Q: Do you provide samples?
A: Sure. The sample is obtainable for testing.
Q: What is your MOQ?
A: It is 1pcs for the starting of our company.
Q: What is actually your direct time?
A: Common solution require 5-30days, a bit longer for tailored products.
Q: Do you supply specialized help?
A: Indeed. Our business have layout and growth staff, we can provide specialized support if you
need.
Q: How to ship to us?
A: It is offered by air, or by sea, or by prepare.
Q: How to pay out the cash?
A: T/T and L/C are favored, with a diverse forex, like USD, EUR, RMB, and so on.
Q: How can I know the item is suitable for me?
A: >1ST confirm drawing and specification >2nd examination sample >3rd commence mass creation.
Q: Can I appear to your business to visit?
A: Yes, you are welcome to visit us at any time.
Q: How shall we get in touch with you?
A: You can send inquiry directly, and we will react inside 24 hours.
Appropriate angle gearboxes (worm and planetary gears) are robust and can be utilised for 90° turns. An inline reducer (parallel shaft and planetary) is an excellent matching motor with high input speeds, or when gear motor effectiveness is crucial. Speak to our complex income personnel to support figure out which transmission solution is best for you.
We are experienced transmission dealers and supply a broad range of transmissions, an important element of several push methods. Gearboxes can be used to decrease or enhance pace, increase torque, reverse or modify the route of a generate shaft. Gearboxes are also identified as gear drives, speed reducers, gear motors, velocity reducers and equipment reducers.
China high quality One Stage Gear Ratio 4: 1 5: 1 10: 1 NEMA 34 Stepper Motor Geared Speed Reducer Planetary Gearbox with Best Sales
Product Description
One particular Stage Equipment Ratio 4:1 5:1 ten:1 Nema 34 Stepper Motor Geared Pace Reducer Planetary Gearbox
one.Sending the buy code like GPB042-L1
2.Provide Motor product / drawing and output torque
Planetary Reducer
As a expert velocity reducer company, GIGAGER is specialised in making planetary gearhead reducer for far more than ten a long time. All of GIGAGER planetary gearboxes are made with integral composition with huge span of the entrance and rear bearings distributed within the box physique, forming a steady integrated framework to guarantee transferring the largest torque in the most compact type.
one. What is the Planetary Reducer?
Planetary gear method is a kind of epicyclic gear program employed in precise and large-effectiveness transmissions.
We have considerable of experience in producing planetary gearbox and equipment components this sort of as solar gear, planet provider, and ring equipment in China. We employ the most sophisticated equipment and technology in production our planetary equipment sets.
We offer you a vast range of planetary gearbox for your equipment reduction initiatives.
2. What is the Item Features?
• Low backlash to meet users’ precision transmission necessity.
• Higher efficiency of output guarantee the exceptional working functionality of user’s gear.
• High quality with totally free routine maintenance.
• Helical transmission, a lot more secure, more loading
• Specific created integral construction makes greater radial and axial load
• Lower sounds and little quantity
• A number of model and equipment ratio alternatives
Gearboxes go by many diverse names, which includes equipment drives, velocity reducers, equipment reducers, speed reducers, and gear motors. All terms are used interchangeably when referring to inline gear reducers. Our stock involves a broad variety of gear reducers for substantial pace, higher precision programs with input speeds up to 4000 RPM.
Gearboxes are mechanical devices that support travel techniques maintain the best possible pace and torque for applications. Also identified as gearboxes and gear drives, they lessen the rotational pace of the enter shaft by a specific proportion and enhance the energy sent to the output shaft by the very same proportion. Ratio multipliers increase the deceleration and torque presented by the reducer by a certain ratio and are appropriate for parallel installations. Mounting bases, torque arms and flange couplings are accessories employed with the reducer. They are usually used in apps where the reducer is not right connected to the travel mechanism.