Product Description
Product Description
Ratio : | 3:1—10000:1 | Backlash : | up to 3 arcmin |
Output : | up to 6000N.m | Frame : | AB/ABR042-285 |
Output : Inclined Tooth Output Shaft
Double support of deep groove ball bearing
ABR core feature
Structural feature
Reducer output planetary frame adopts integrated nut to eliminate axial clearance design, the front and back tapered roller bearing large span distribution and the whole box, forming a super integrated structure, to ensure the improvement of torsional rigidity and has a super strong radial bearing capacity and axial bearing capacity, using a processing process to complete, to ensure a very high coaxiality.
Gear ring of reducer adopts integral structure design.
Reducer gear ring, planetary frame, input shaft are made of 40Cr high-quality structural steel, hot forging process, so as to obtain higher material density, than the use of casting box, round steel, with higher strength, rigidity, toughness.
Gear characteristics
Real hard tooth surface helical gear, gear material is 20CrMnTi high quality alloy steel, after carburizing – grinding process processing, hardness up to HRC62, compared with ordinary steel 40Cr, 38CrMnTi surface nitriding treatment of gear has higher hardness, rigidity, toughness, wear resistance. The design and analysis technology of 3DSimulation is adopted to modify the tooth shape, tooth direction and follow the trimming, respectively, in order to reduce the noise of gear meshing and increase the service life of the gear train.
Application characteristics
Long span tapered roller bearing arrangement output integral planetary architecture, so that the product has strong radial bearing capacity and excellent axial bearing capacity, and has high rigidity. High precision applications, frequent start-stop and load changes are outstanding.
Output: Inclined Tooth Output Shaft Double support of deep groove ball bearing
Installation Instructions
Precision planetary reducer – about installation
Application: | Motor, Electric Cars, Machinery, Agricultural Machinery |
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Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Cylindrical Gear |
Step: | Single-Step |
Customization: |
Available
| Customized Request |
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Benefits of Regular Gearbox Maintenance
Regular maintenance of gearboxes offers numerous advantages:
- Extended Lifespan: Proper maintenance helps prevent premature wear and breakdown, increasing the gearbox’s overall lifespan.
- Reduced Downtime: Regular inspections and maintenance can identify issues early, minimizing unplanned downtime for repairs.
- Improved Efficiency: Well-maintained gearboxes operate more efficiently, leading to energy savings and optimized performance.
- Cost Savings: Routine maintenance reduces the need for costly major repairs or replacements.
- Enhanced Safety: Regular maintenance ensures safe operation by addressing potential hazards and malfunctions.
- Optimal Performance: Properly maintained gearboxes deliver consistent and reliable performance for machinery and equipment.
- Preserved Functionality: Maintenance prevents issues that could lead to reduced functionality or complete failure.
- Reduced Environmental Impact: Well-maintained gearboxes consume less energy and minimize waste, contributing to sustainability efforts.
- Compliance: Regular maintenance helps meet industry regulations and standards for equipment safety and performance.
Implementing a proactive maintenance plan can provide these benefits and contribute to the overall success of your machinery and operations.
editor by CX 2023-09-25
China best NEMA23 and NEMA24 Square Flange Gear Precision Transmission Reducer Planetary Gearbox for Stepper Motor components of gearbox
Product Description
Product Description
The reducer is generally used for low-speed and high-torque transmission equipment. The motor, internal combustion engine or other high-speed running power is used to achieve the purpose of deceleration by meshing with the large gear on the output shaft through a gear with a small number of teeth on the input shaft of the reducer. The reducer will also have several pairs of gears with the same principle to achieve the ideal reduction effect. The ratio of the number of teeth of the large and small gears is the transmission ratio.
SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
PLF60-60mm Square FlangePlanetry Reducer | L1 | 4 | 25 | ||
5 | 28 | ||||
7 | 20 | ||||
10 | 10 | ||||
L2 | 16 | 30 | |||
20 | 30 | ||||
25 | 32 | ||||
28 | 30 | ||||
35 | 30 | ||||
40 | 25 | ||||
50 | 25 | ||||
70 | 20 | ||||
Adapted motor | ∅ 8-14/ ∅38.1-2/∅F47.14-M4 | ||||
Rated Input Speed (rpm) | 1000/min | ||||
Max Input Speed (rpm) | 2000/min | ||||
Backlash | L1 | ≤10 Arcmin | |||
L2 | ≤15 Arcmin | ||||
Fault stop torque(N.m) | 2 times of rated torque | ||||
Efficiency | L1 | 96% | |||
L2 | 94% | ||||
Average life span | 20000h | ||||
Operating temperature | -10°~+90° | ||||
Nosie | ≤60 db | ||||
Weight (kg) | L1 | 0.75 | |||
L2 | 1 | ||||
IP | 54 | ||||
Installation method | Any installation method |
Production Range
Here is our all products list. If you would like to know CHINAMFG type of planetary gearbox, please CLICKING PICTURE to view more details.
42 Series Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 12,16,20,25,28,35,40,50,70
Frame Dimension: 42mm Input Flange
Gear Arrangement: Planetary Straight Teeth
60 Series Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 60mm Input Flange
Gear Arrangement: Planetary Straight Teeth
90 Series Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 90mm Input Flange
Gear Arrangement: Planetary Straight Teeth
Powder Metal Series Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 42mm & 57mm
Gear Arrangement: Planetary Straight Teeth
Right Angle Series Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Selection:
L1: 4,5,7,10,
L2: 16,20,25,28,35,40,50,70
Frame Dimension: 60mm & 90mm
Gear Arrangement: Planetary Straight Teeth
Application Field
Automatic Arms
Assembly Line
3D-Printer
Medical -Equipment
CNC Machine
Tapping Machine
Other Automation Devices
Why Choose Us
ZheJiang High Precision Gear Transmission Co., Ltd
Company Profile
ZheJiang High Precision Gear Transmission Co., Ltd located in HangZhou city, ZheJiang Province, China. It is a leading company dedicated in precision transmission parts and system research, manufacture and sales, various series of products are manufactured in its 5000 square CHINAMFG workshop, the precision planetary gearbox and gear motor are developed especially for solar energy industry and have served many large-scale solar projects worldwidely.
The research team has more than 15 years experiences in this field, who can ensure a punctual and efficient service to meet customer’s specific needs. It has pasted the ISO9001 quality management system and CE, products have been exported to lots of countries with a wide range application in AGV, intelligent robot, logistic, industrial automation, solar energy, vessel, packaging and textile etc.Consistently, our goal is to promote the application of solar power industry in the world, and we believe it provides clean and sustainable energy for humanity to better protect our environment.
Teams
Certifications
FAQ
Q1:Which areas are your products mainly used in?
A:At present, we have 2 main products: precision planetary gear reducer and solar geared motor. Most of the precision planetary reducers are used in automation fields, such as medical equipment, 3D printers, door openers, tapping machines, CNC lathes and a series of automation equipment. In addition, our solar geared motors are used in photovoltaic power generation projects, which are mainly combined with rotary drives to drive solar panels to track sunlight.
Q2: How to choose the suitable planetary gearbox?
A :First of all, we need you to be able to provide relevant parameters. If you have a motor drawing, it will let us recommend a suitable gearbox for you faster. If not, we hope you can provide the following motor parameters: output speed, output torque, voltage, current, IP, noise, operating conditions, motor size and power, etc.
Q3: What is the price ?
A : The main determining factor for the price of each product is the order volume. You can communicate with us and let us understand each other. I believe that our prices, product quality and our services can definitely make you satisfied.
Q4: Do you provide customized service?
A: Yes, we provide customized services. You only need to put CHINAMFG your needs, and we will do our best to provide you with a plan, make plans, and try our best to meet your needs.
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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Application: | Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine |
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Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Samples: |
US$ 40/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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Different Types of Gearboxes and Their Applications
There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:
- Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
- Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
- Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
- Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
- Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
- Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
- Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.
Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.
editor by CX 2023-09-25
China supplier Reducer Drive DC Stepper Servo Motor Flange Mounting Gearbox Drive Precision Planetary Gearbox with high quality
Product Description
Certifications
PLANETX planetary reduce
Planetary reducer square flange:
Planetary reducer is widely used in industrial products due to its small size, light weight, large torque, wide speed ratio range, high rigidity, high precision, high transmission efficiency, maintenance free and other characteristics.
The planetary reducer structure is composed of a sun gear and a planet gear to form an external mesh, and a planet gear and an internal gear ring to form an internal mesh, so that the planet gear can realize revolution while realizing self rotation and maximum transmission of guarantee force; The minimum speed ratio of single-stage reduction is 3, and the maximum speed ratio is generally not more than 10. Common reduction ratios are 3, 4, 5, 6, 7, 8, and 10. The number of reducer stages is generally not more than 3, and the speed ratio is not more than 1.
Most planetary reducers are used with servo motors to reduce speed, increase torque, increase inertia, and ensure return accuracy (the higher the return accuracy, the higher the price). The maximum rated input speed of planetary reducers can reach 12000 rpm (depending on the size of the reducer itself, the larger the reducer, the smaller the rated input speed), and the operating temperature is generally between – 40 ºC and 120 ºC.
d, please contact the customer service for drawing, welcome to consult
Q: How to get a quick quote
A: Please provide the following information when contacting us
- Motor brand
- Motor model
- Motor dimension drawing
- What is the gear ratio
Q: How long is your delivery date
A: We all install it now, but it takes 15 days if it is not non-standard. Non standard 25 days, depending on the specific situation
Q:Do you provide samples, free or extra
A: A: You can reserve 1 first, and purchase it on demand
Application: | Machinery |
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Hardness: | Hardened Tooth Surface |
Installation: | Any |
Layout: | Coaxial |
Gear Shape: | Cylindrical Gear |
Step: | 3-1000 |
Customization: |
Available
| Customized Request |
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Steps to Replace a Faulty Gearbox in an Automobile
Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:
- Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
- Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
- Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
- Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
- Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
- Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
- Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
- Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
- Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
- Lower Engine: Carefully lower the engine back into its original position if it was suspended.
- Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
- Final Check: Double-check all connections and ensure that all components are properly secured.
- Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
- Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.
It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.
editor by CX 2023-08-23
China wholesaler High Precision Low Backlash Spur or Helical Gear Planetary Speed Gear Reducer Gearbox for Servo Motor Steeping Motor gearbox and motor
Product Description
Features
1.Wide transmission rate, strong output torque
2.Compact mechanical structure, light weight, small volume&Good heat-dissipating
3.Smooth operation with lower noise or vibration
4.Easy mounting, free linking, high efficiency
5.Upto 96% transmission efficiency
5. PERFECT SUBSTITUDE FOR SEW AND TRANSTECNO PRODUCTS
Applications
Wide range of application,including light industry of food &beverage, Cement,
package,construction material,chemicals and etc.
Technical data:
Model | SRC01, SRC02, SRC03, SRC04 |
Single unit versions | SRC-P IEC motor mounting SRC-HS shaft mounting |
Power | 0.25—-4KW |
reduction ratio | 3.66 – 54 |
Output torque | 3.0—500N.M |
Gear material | 20CrMnTi with carburizing and quenching.The hardness of surface is 56-62HRC with carbonized layer 0.5-0.8mm |
After-sale service:
One year warranty,subject to proper operation and installation;free technical support all the time.
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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Application: | Motor |
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Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Customization: |
Available
| Customized Request |
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Types of Gearboxes Used in Wind Turbines
Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
Coaxial helical gearbox
The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
Worm reduction gearbox
As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.
Stainless steel gearbox
Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
1 speed gearbox
Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.
editor by CX 2023-07-07
China 10: 1 High Precision Ab Series 23 Speed Reducer Planetary Gear Set Reduction Gearbox for Motor cycloidal gearbox
Product Description
Item Description
Precision planetary gear reducer is an additional name for planetary equipment reducer in the industry. Its principal transmission structure is planetary gear, sunlight equipment and inner gear ring.
Compared with other equipment reducers, precision planetary gear reducers have the traits of substantial rigidity, higher precision (single stage can accomplish much less than 1 point), high transmission effectiveness (one stage can accomplish 97% – ninety eight%), substantial torque/volume ratio, lifelong maintenance-free of charge, and so on. Most of them are set up on stepper motor and servo motor to reduce pace, increase torque and match inertia.
Organization Profile
/ UNIT | |
1 UNIT (Min. Order) |
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Hardness: | Hardened Tooth Surface |
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Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Planetary |
Step: | Single-Step |
Type: | Gear Reducer |
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Samples: |
US$ 100/Piece
1 Piece(Min.Order) |
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/ UNIT | |
1 UNIT (Min. Order) |
###
Hardness: | Hardened Tooth Surface |
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Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Planetary |
Step: | Single-Step |
Type: | Gear Reducer |
###
Samples: |
US$ 100/Piece
1 Piece(Min.Order) |
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The Different Types of Gearboxes
There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
Planetary gearbox
Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
Worm reduction gearbox
The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.
Shaft-mounted gearbox
Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
1 speed gearbox
CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.
editor by CX 2023-04-18
China NEMA23 and NEMA24 Square Flange Gear Precision Transmission Reducer Planetary Gearbox for Stepper Motor gearbox drive shaft
Product Description
Item Description
The reducer is normally utilised for reduced-pace and substantial-torque transmission tools. The motor, internal combustion engine or other large-speed running electricity is employed to attain the function of deceleration by meshing with the big equipment on the output shaft via a gear with a modest amount of teeth on the enter shaft of the reducer. The reducer will also have many pairs of gears with the very same basic principle to achieve the ideal reduction effect. The ratio of the amount of teeth of the massive and small gears is the transmission ratio.
SPECIFICATIONS | Stage | RATIO | RATED TORQUE (N.m) | ||
PLF60-60mm Sq. FlangePlanetry Reducer | L1 | four | 25 | ||
5 | 28 | ||||
seven | 20 | ||||
10 | 10 | ||||
L2 | sixteen | 30 | |||
20 | 30 | ||||
25 | 32 | ||||
28 | 30 | ||||
35 | 30 | ||||
forty | 25 | ||||
fifty | 25 | ||||
70 | 20 | ||||
Adapted motor | ∅ 8-14/ ∅38.1-2/∅F47.14-M4 | ||||
Rated Enter Pace (rpm) | 1000/min | ||||
Max Input Pace (rpm) | 2000/min | ||||
Backlash | L1 | ≤10 Arcmin | |||
L2 | ≤15 Arcmin | ||||
Fault quit torque(N.m) | 2 moments of rated torque | ||||
Efficiency | L1 | 96% | |||
L2 | 94% | ||||
Average life span | 20000h | ||||
Operating temperature | -10°~+90° | ||||
Nosie | ≤60 db | ||||
Weight (kg) | L1 | 0.seventy five | |||
L2 | 1 | ||||
IP | 54 | ||||
Installation approach | Any set up technique |
Generation Selection
Listed here is our all goods record. If you would like to know CZPT kind of planetary gearbox, remember to CLICKING Photograph to check out much more specifics.
forty two Collection Planetary Gearbox
Backlash: 10-15 arcmin
Ratio Variety:
L1: 4,5,7,10,
L2: 12,sixteen,twenty,25,28,35,40,50,70
Frame Dimension: 42mm Enter Flange
Gear Arrangement: Planetary Straight Enamel
sixty Series Planetary Gearbox
Backlash: ten-fifteen arcmin
Ratio Assortment:
L1: 4,5,7,10,
L2: 16,twenty,25,28,35,forty,fifty,70
Frame Dimension: 60mm Input Flange
Equipment Arrangement: Planetary Straight Enamel
90 Sequence Planetary Gearbox
Backlash: 10-fifteen arcmin
Ratio Variety:
L1: 4,5,7,ten,
L2: sixteen,twenty,twenty five,28,35,forty,50,70
Frame Dimension: 90mm Enter Flange
Gear Arrangement: Planetary Straight Teeth
Powder Metallic Series Planetary Gearbox
Backlash: ten-fifteen arcmin
Ratio Choice:
L1: 4,5,7,10,
L2: 16,twenty,twenty five,28,35,40,50,70
Frame Dimension: 42mm & 57mm
Equipment Arrangement: Planetary Straight Teeth
Appropriate Angle Series Planetary Gearbox
Backlash: ten-fifteen arcmin
Ratio Assortment:
L1: 4,5,7,10,
L2: sixteen,20,twenty five,28,35,forty,fifty,70
Body Dimension: 60mm & 90mm
Equipment Arrangement: Planetary Straight Enamel
Application Discipline
Automated Arms
Assembly Line
3D-Printer
Health-related -Tools
CNC Machine
Tapping Machine
Other Automation Devices
Why Choose Us
ZheJiang Substantial Precision Gear Transmission Co., Ltd
Organization Profile
ZheJiang High Precision Gear Transmission Co., Ltd found in HangZhou metropolis, ZheJiang Province, China. It is a leading organization dedicated in precision transmission components and method research, manufacture and income, different collection of merchandise are created in its 5000 square meters workshop, the precision planetary gearbox and gear motor are produced particularly for solar vitality market and have served many massive-scale photo voltaic initiatives worldwidely.
The research staff has much more than 15 several years ordeals in this area, who can make certain a punctual and successful support to meet up with customer’s certain requirements. It has pasted the ISO9001 quality administration program and CE, goods have been exported to plenty of nations around the world with a extensive variety application in AGV, clever robot, logistic, industrial automation, photo voltaic energy, vessel, packaging and textile and many others.Persistently, our purpose is to promote the application of photo voltaic electricity market in the world, and we feel it supplies thoroughly clean and sustainable strength for humanity to far better protect our atmosphere.
Groups
Certifications
FAQ
Q1:Which areas are your items primarily used in?
A:At current, we have 2 major products: precision planetary equipment reducer and photo voltaic geared motor. Most of the precision planetary reducers are utilised in automation fields, such as medical gear, 3D printers, door openers, tapping equipment, CNC lathes and a series of automation gear. In addition, our solar geared motors are employed in photovoltaic electrical power generation initiatives, which are primarily combined with rotary drives to generate solar panels to observe daylight.
Q2: How to choose the suitable planetary gearbox?
A :Initial of all, we want you to be CZPT to provide relevant parameters. If you have a motor drawing, it will enable us advise a appropriate gearbox for you faster. If not, we hope you can provide the pursuing motor parameters: output speed, output torque, voltage, recent, IP, sound, functioning conditions, motor size and electricity, and so forth.
Q3: What is the price tag ?
A : The main determining aspect for the cost of every single solution is the purchase quantity. You can communicate with us and permit us comprehend each and every other. I feel that our charges, solution top quality and our services can undoubtedly make you content.
Q4: Do you offer custom-made services?
A: Yes, we offer tailored solutions. You only want to place forward your demands, and we will do our best to give you with a prepare, make programs, and consider our best to satisfy your needs.
US $22-30 / Piece | |
1 Piece (Min. Order) |
###
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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Application: | Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
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Samples: |
US$ 40/Piece
1 Piece(Min.Order) |
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###
Customization: |
Available
|
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SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
PLF60-60mm Square FlangePlanetry Reducer | L1 | 4 | 25 | ||
5 | 28 | ||||
7 | 20 | ||||
10 | 10 | ||||
L2 | 16 | 30 | |||
20 | 30 | ||||
25 | 32 | ||||
28 | 30 | ||||
35 | 30 | ||||
40 | 25 | ||||
50 | 25 | ||||
70 | 20 | ||||
Adapted motor | ∅ 8-14/ ∅38.1-2/∅F47.14-M4 | ||||
Rated Input Speed (rpm) | 1000/min | ||||
Max Input Speed (rpm) | 2000/min | ||||
Backlash | L1 | ≤10 Arcmin | |||
L2 | ≤15 Arcmin | ||||
Fault stop torque(N.m) | 2 times of rated torque | ||||
Efficiency | L1 | 96% | |||
L2 | 94% | ||||
Average life span | 20000h | ||||
Operating temperature | -10°~+90° | ||||
Nosie | ≤60 db | ||||
Weight (kg) | L1 | 0.75 | |||
L2 | 1 | ||||
IP | 54 | ||||
Installation method | Any installation method |
US $22-30 / Piece | |
1 Piece (Min. Order) |
###
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
---|
###
Application: | Motor, Machinery, Marine, Agricultural Machinery, Laser Cutting Machine |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
###
Samples: |
US$ 40/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
SPECIFICATIONS | STAGE | RATIO | RATED TORQUE (N.m) | ||
PLF60-60mm Square FlangePlanetry Reducer | L1 | 4 | 25 | ||
5 | 28 | ||||
7 | 20 | ||||
10 | 10 | ||||
L2 | 16 | 30 | |||
20 | 30 | ||||
25 | 32 | ||||
28 | 30 | ||||
35 | 30 | ||||
40 | 25 | ||||
50 | 25 | ||||
70 | 20 | ||||
Adapted motor | ∅ 8-14/ ∅38.1-2/∅F47.14-M4 | ||||
Rated Input Speed (rpm) | 1000/min | ||||
Max Input Speed (rpm) | 2000/min | ||||
Backlash | L1 | ≤10 Arcmin | |||
L2 | ≤15 Arcmin | ||||
Fault stop torque(N.m) | 2 times of rated torque | ||||
Efficiency | L1 | 96% | |||
L2 | 94% | ||||
Average life span | 20000h | ||||
Operating temperature | -10°~+90° | ||||
Nosie | ≤60 db | ||||
Weight (kg) | L1 | 0.75 | |||
L2 | 1 | ||||
IP | 54 | ||||
Installation method | Any installation method |
Key Market Insights Related to Worm Reduction Gearboxes
A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
Backlash measurement
Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.
Worm reduction gearboxes
Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
Worm reduction gearboxes with closed bladders
The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.
Shaft arrangement of a gearbox
The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
Mounting of a gearbox
In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.
editor by czh 2023-01-16
China high quality High Precision Planetary Gearbox Brushless DC Motor Reducer Ratio 10: 1 for CNC Machine with Great quality
Merchandise Description
High precision planetary gearbox brushless dc motor for cnc machine
General Specification:
Step Angle Accuracy: ±5%
Resistance Precision: ±10%
Inductance Accuracy: ±20%
Temperature Increase: 80°C Max
Ambient Temperature: -15°C~+50°C
Insulation Resistance: 100MΩ Min., 500VDC
Dielectric Toughness: 500VAC for 1 moment
Shaft Radial Engage in: 0.02Max (450g-load)
Shaft Axial Play: 0.08Max (450g-load)
Specification | Unit | Model | ||||
JK86BLS58 | JK86BLS71 | JK86BLS84 | JK86BLS98 | JK86BLS125 | ||
Number Of Phase | Phase | 3 | ||||
Number Of Poles | Poles | 8 | ||||
Rated Voltage | VDC | 48 | ||||
Rated Speed | Rpm | 3000 | ||||
Rated Torque | N.m | .35 | .seven | one.05 | one.4 | 2.1 |
Rated Current | Amps | three | six.three | nine | eleven.five | eighteen |
Rated Power | W | a hundred and ten | 220 | 330 | 440 | 660 |
Peak Torque | N.m | one.05 | 2.one | 3.fifteen | 4.two | 6.3 |
Peak Current | Amps | 9 | 19 | 27 | 35 | 54 |
Back E.M.F | V/Krpm | 13.7 | thirteen | thirteen.5 | 13.seven | thirteen.five |
Torque Constant | N.m/A | .thirteen | .12 | .thirteen | .thirteen | .13 |
Rotor Inertia | g.cm² | 400 | 800 | 1200 | 1600 | 2400 |
Body Length | mm | 71 | eighty four.five | ninety eight | 111.five | 138.five |
Weight | Kg | one.five | one.nine | 2.three | two.seven | 4 |
When hunting at a reducer vs a gearbox, often the only variation is terminology. This is simply because all reducers are gearboxes. Nonetheless, not all gearboxes are retarders. This might sound difficult, but it is actually very straightforward. A reducer is a equipment established amongst the motor and the machine. The goal of the reducer is to minimize the rotational pace transferred among these two endpoints. The reducer amplifies and multiplies the torque (enter) produced by the motor. Next, a reducer, as the title implies, decreases the speed of the enter (output in rpm) so that the output is the proper velocity. The term “gearbox” is just a generic time period utilized for the equipment prepare amongst the motor and the machine. As a result, all reducers are gearboxes. Nevertheless, not all gearboxes decrease enter speed. Though uncommon, gearboxes can in fact increase input speeds. By far the most typical sort of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
The expression “gearbox” is utilized to refer to any device that connects a motor to a device and is made up of a sequence of gears, also known as a equipment established. It receives the major enter pace from the motor and alterations it to a different output velocity using its gears. Diverse sorts and combos of gears serve specific purposes. The kinds of gears discovered in gearboxes include spur gears, bevel gears, helical gears, helical gears and worm gears. The functionality performance of a gearbox is represented by the gearbox ratio, which is the ratio of the pace of the input supply to the speed of the output source
China factory High Precision Plf42 Reducer 10: 1 Ratio Planetary Gearbox with Low Backlash with Free Design Custom
Item Description
Item Description
HPS is a foremost company and supplier of planetary gearbox and equipment motor in China, Our firm covers an location of 6000 sq. meters with an once-a-year capability of 500000 pcs. Meanwhile, all 6 manufacturing strains strictly comply with ISO 9001 and CE to handle the high quality. vast-assortment collection products have been exported to 30+ nations all above the globe.
Aside from, we are producing great initiatives to customize and supply total remedies to fulfill different clients’ demands and market place. Our R&D group has 15 a long time expertise in this area, makes our business honored with many invention patents and utility patents, which can make CZPT the most trustable and reliable manufacturer.
SPECIFICATIONS | Stage | RATIO | RATED TORQUE (N.m) | ||
PLF42-L1 Planetry Gearbox | L1 | 4 | 9 | ||
five | 9 | ||||
seven | 5 | ||||
ten | 5 | ||||
Adapted motor | ∅5-10/ ∅22-2/F31-M3 | ||||
Rated Enter Velocity (rpm) | 3000 | ||||
Max Enter Speed (rpm) | 6000 | ||||
Backlash | L1 | ≤10 Arcmin | |||
Fault end torque(N.m) | 2 times of rated torque | ||||
Efficiency | L1 | 96% | |||
Average existence span | 20000h | ||||
Operating temperature | -10°~+90° | ||||
Nosie | ≤55 db | ||||
IP | 54 | ||||
Installation technique | Any installation method |
Generation & Take a look at Equipments
Exhibition
HPS attends 5-6 exhibitions every year, the two photo voltaic PV exhibitions and automation industry exhibitions, expert product sales team and top quality products create CZPT a great reputation in the market place.
Certificates
Effective Projects
Packaging & Shipping
FAQ
Q1:Which areas are your goods mostly utilised in?
A:At current, we have 2 principal items: precision planetary gear reducer and photo voltaic geared motor. Most of the precision planetary reducers are utilized in automation fields, such as medical equipment, 3D printers, doorway openers, tapping devices, CNC lathes and a collection of automation gear. In addition, our solar geared motors are utilized in photovoltaic electricity generation assignments, which are mostly blended with rotary drives to generate photo voltaic panels to track sunlight.
Q2: How to decide on the ideal planetary gearbox?
A :Initial of all, we require you to be capable to give related parameters. If you have a motor drawing, it will allow us recommend a suitable gearbox for you quicker. If not, we hope you can supply the subsequent motor parameters: output speed, output torque, voltage, present, IP, sound, working problems, motor measurement and electricity, and so forth.
Q3: What is the value ?
A : The main determining factor for the price tag of each and every product is the get volume. You can connect with us and permit us recognize every single other. I feel that our prices, item good quality and our companies can certainly make you pleased.
Q4: Do you provide personalized support?
A: Sure, we provide customized providers. You only need to have to place forward your requirements, and we will do our best to offer you with a strategy, make strategies, and consider our very best to fulfill your needs.
Under is a checklist of our currently obtainable industrial gearboxes. If you can’t locate what you are searching for, remember to get in touch with the manufacturing facility for a lot more possibilities. At EP, we are continuously establishing new items and retrofitting aged ones to meet client needs.
Proper angle gearboxes (worm and planetary gears) are robust and can be employed for 90° turns. An inline reducer (parallel shaft and planetary) is an ideal matching motor with higher enter speeds, or when equipment motor effectiveness is important. Make contact with our technical sales workers to support determine which transmission answer is very best for you.
China wholesaler Prf90 Single Stage Precision Planetary Gear Box with Speed Reducer Transmission with high quality
Merchandise Description
TaiBang Motor Market Team Co., Ltd.
The main products is induction motor, reversible motor, DC brush equipment motor, DC brushless equipment motor, CH/CV large equipment motors, Planetary gear motor ,Worm gear motor etc, which employed commonly in a variety of fields of producing pipelining, transportation, food, medication, printing, cloth, packing, office, equipment, leisure and so on, and is the desired and matched item for computerized equipment.
Product Instruction
GB090-ten-P2
GB | 090 | 571 | P2 |
Reducer Sequence Code | Exterior Diameter | Reduction Ratio | Reducer Backlash |
GB:Higher Precision Square Flange Output
GBR:Substantial Precision Right Angle Sq. Flange Output GE:Higher Precision Spherical Flange Output GER:High Precision Appropriate Round Flange Output |
050:ø50mm 070:ø70mm 090:ø90mm a hundred and twenty:ø120mm a hundred and fifty five:ø155mm 205:ø205mm 235:ø235mm 042:42x42mm 060:60x60mm 090:90x90mm one hundred fifteen:115x115mm 142:142x142mm 180:180x180mm 220:220x220mm |
571 implies 1:ten | P0:High Precision Backlash
P1:Precison Backlash P2:Regular Backlash |
Principal Specialized Performance
Product | Number of stage | Reduction Ratio | GB042 | GB060 | GB060A | GB090 | GB090A | GB115 | GB142 | GB180 | GB220 |
Rotary Inertia | 1 | 3 | .03 | .sixteen | .61 | three.twenty five | 9.21 | 28.ninety eight | 69.sixty one | ||
4 | .03 | .fourteen | .forty eight | 2.seventy four | seven.fifty four | 23.sixty seven | 54.37 | ||||
five | .03 | .13 | .forty seven | 2.71 | seven.42 | 23.29 | 53.27 | ||||
6 | .03 | .13 | .forty five | two.sixty five | 7.25 | 22.75 | fifty one.seventy two | ||||
seven | .03 | .13 | .forty five | two.sixty two | 7.fourteen | 22.48 | fifty.97 | ||||
eight | .03 | .13 | .forty four | two.58 | 7.07 | 22.59 | 50.eighty four | ||||
9 | .03 | .13 | .forty four | two.57 | seven.04 | 22.53 | fifty.sixty three | ||||
ten | .03 | .13 | .44 | 2.fifty seven | seven.03 | 22.fifty one | 50.56 | ||||
2 | 15 | .03 | .03 | .thirteen | .13 | .forty seven | .47 | two.seventy one | seven.forty two | 23.29 | |
twenty | .03 | .03 | .13 | .thirteen | .47 | .47 | two.71 | seven.forty two | 23.29 | ||
twenty five | .03 | .03 | .thirteen | .thirteen | .47 | .forty seven | two.71 | 7.forty two | 23.29 | ||
thirty | .03 | .03 | .13 | .thirteen | .forty seven | .forty seven | two.seventy one | 7.forty two | 23.29 | ||
35 | .03 | .03 | .13 | .thirteen | .forty seven | .47 | 2.71 | 7.forty two | 23.29 | ||
40 | .03 | .03 | .13 | .13 | .47 | .47 | 2.seventy one | 7.forty two | 23.29 | ||
forty five | .03 | .03 | .13 | .13 | .forty seven | .forty seven | two.71 | seven.forty two | 23.29 | ||
50 | .03 | .03 | .thirteen | .thirteen | .forty four | .forty four | two.57 | seven.03 | 22.51 | ||
60 | .03 | .03 | .thirteen | .thirteen | .44 | .forty four | two.57 | 7.03 | 22.51 | ||
70 | .03 | .03 | .thirteen | .13 | .forty four | .44 | two.fifty seven | 7.03 | 22.51 | ||
80 | .03 | .03 | .thirteen | .13 | .forty four | .44 | 2.fifty seven | 7.03 | 22.51 | ||
ninety | .03 | .03 | .13 | .13 | .44 | .forty four | 2.57 | seven.03 | 22.51 | ||
100 | .03 | .03 | .thirteen | .13 | .44 | .44 | 2.fifty seven | seven.03 | 22.51 |
Item | Variety of stage | GB042 | GB060 | GB060A | GB90 | GB090A | GB115 | GB142 | GB180 | GB220 | |
Backlash(arcmin) | High Precision P0 | one | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |||
two | ≤3 | ≤3 | ≤3 | ≤3 | |||||||
Precision P1 | 1 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
2 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
Standard P2 | 1 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
two | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
Torsional Rigidity(N.M/arcmin) | 1 | 3 | seven | seven | 14 | fourteen | 25 | 50 | a hundred forty five | 225 | |
two | three | seven | 7 | fourteen | 14 | twenty five | 50 | one hundred forty five | 225 | ||
Noise(dB) | one,2 | ≤56 | ≤58 | ≤58 | ≤60 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 | |
Rated input velocity(rpm) | one,two | 5000 | 5000 | 5000 | 4000 | 4000 | 4000 | 3000 | 3000 | 2000 | |
Max enter speed(rpm) | one,2 | ten thousand | 10000 | 10000 | 8000 | 8000 | 8000 | 6000 | 6000 | 4000 |
Noise check regular:Length 1m,no load.Calculated with an enter velocity 3000rpm
Gearboxes and reducers are enclosed mechanical reduction gadgets commonly utilized in present-day automated control programs to command torque from your motors and achieve other motion-connected responsibilities. A gearbox permits you to enhance torque whilst minimizing the pace of your primary mover output shaft. The output shaft of the gearbox rotates at a slower pace than the enter shaft. This creates a mechanical edge, escalating torque. Conversely, your gearbox can be established in reverse, delivering elevated shaft speed and diminished torque. Two frequent transmission configurations are straight and correct angle. On the web designs typically consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Proper-angle patterns generally use worm or helical gear drives, however, hybrid drives are also accessible. Gearmotors blend an enclosed gear established with an electrical motor to boost torque and overall performance while minimizing pace. Although extra friction, inertia, or sharp load modifications for short-phrase procedure of the actuator can result in problems, they offer a long running lifestyle by preventing overloading. Different gear ratios, speeds and torques are accessible to aid enhance performance and lessen prospective troubles. Look through to locate the right gearbox and reducer for your automation venture.
When searching at a reducer vs a gearbox, usually the only distinction is terminology. This is simply because all reducers are gearboxes. Even so, not all gearboxes are retarders. This may possibly sound complicated, but it’s in fact very simple. A reducer is a gear set in between the motor and the machine. The objective of the reducer is to decrease the rotational speed transferred in between these two endpoints. The reducer amplifies and multiplies the torque (enter) created by the motor. Next, a reducer, as the title suggests, reduces the speed of the input (output in rpm) so that the output is the right pace. The expression “gearbox” is just a generic time period utilised for the equipment teach between the motor and the equipment. Consequently, all reducers are gearboxes. Even so, not all gearboxes reduce input pace. Although unheard of, gearboxes can truly boost input speeds. By much the most typical type of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.