Product Description
Product Description
1. Material: Gray Iron or Ductile Iron;
Gray iron HT200-350 (GG20-35, FC200-350);Ductile Iron QT400-QT600(GGG40-GGG60,FCD400-FCD600)
2. Surface treatment: Shot blast, painting; Heat treatment is optional;
3. Custom according to your drawing, specification or samples;
Material |
Gray Iron Casting/Ductile Iron Casting |
Process |
Resin sand casting/shell mold casting/investment + CNC machining |
Casting Tolerance | CT9-10 for Machine Molding Process, CT8-9 for Shell Molding and Lost Foam Molding Casting Process CT10-11 for Manual Molding Sand casting Process |
Casting surface roughness |
Ra 12.5-25 um |
Casting weight range |
3kg to 2.5tons per piece |
Casting Size |
As Requirement/As drawing |
Machining surface roughness |
As Requirement |
Material standard |
GB, ASTM, AISI, DIN, BS, JIS, NF, AS, AAR |
Surface treatment |
KTL (E-coating), Zinc plating, Mirror Polishing, Sand Blasting, Acid pickling, black oxide, Painting, Hot galvanizing, Powder coating, and Nickel plating. |
Service available |
OEM & ODM |
Quality control/Testing facility |
Sectrometer, tensile test machine, hardness test machine,metallographic microscope. 100% inspection |
Application |
Train & railway, automobile& truck, construction machinery, forklift, agricultural machinery, shipbuilding, petroleum machinery,construction, valves and pumps, electric machine, hardware, power equipment, and so on. |
Product Parameters
Mechanical character
Grey Iron Grade in GB 9439 Gray iron Castings | |||
Gray Iron Grade | Single Specimen Tensile Strength σb≥/Mpa |
Wall Thickness /mm |
Tensile Strength σb≥/Mpa |
HT100 | 100 | >2.5~10 | 130 |
>10~20 | 100 | ||
>20~30 | 90 | ||
>30~40 | 80 | ||
HT150 | 150 | >2.5~10 | 175 |
>10~20 | 145 | ||
>20~30 | 130 | ||
>30~40 | 120 | ||
HT200 | 200 | >2.5~10 | 220 |
>10~20 | 195 | ||
>20~30 | 170 | ||
>30~40 | 160 | ||
HT250 | 250 | >2.5~10 | 270 |
>10~20 | 240 | ||
>20~30 | 220 | ||
>30~40 | 200 | ||
HT300 | 300 | >10~20 | 290 |
>20~30 | 250 | ||
>30~40 | 230 | ||
HT350 | 350 | >10~20 | 340 |
>20~30 | 290 | ||
>30~40 | 260 |
Ductile Iron Grade in GB1348 Ductile Iron Castings | ||||
Iron Grade | Wall Thickness /mm |
Tensile Strength(Min Mpa) | Yield Strength(Min Mpa) | elongation % Min |
QT400-18A | >30~60 | 390 | 250 | 18 |
>60~200 | 370 | 240 | 12 | |
QT400-15A | >30~60 | 390 | 250 | 15 |
>60~200 | 370 | 240 | 12 | |
QT500-7A | >30~60 | 450 | 300 | 7 |
>60~200 | 420 | 290 | 5 | |
QT600-3A | >30~60 | 600 | 360 | 3 |
>60~200 | 550 | 430 | 1 | |
QT700-2A | >30~60 | 700 | 400 | 2 |
>60~200 | 650 | 380 | 1 |
Gray Iron Material Grades | ||||||||
Country | Standard | Equivalent Grades of Grey Iron (Gray Cast Iron) | ||||||
ISO | ISO 185 | 100 | 150 | 200 | 250 | 300 | 350 | – |
China | GB 9439 | HT100 | HT150 | HT200 | HT250 | HT300 | HT350 | – |
USA | ASTM A48 | – | NO.20 | NO.30 | NO.35 | NO.40 | NO.50 | NO.55 |
NO.25 | NO.45 | NO.60 | ||||||
Germany | DIN 1691 | GG10 | GG15 | GG20 | GG25 | GG30 | GG35 | GG40 |
Austria | ||||||||
European | EN 1561 | EN-GJL-100 | EN-GJL-150 | EN-GJL-200 | EN-GJL-250 | EN-GJL-300 | EN-GJL-350 | |
Japan | JIS G5501 | FC100 | FC150 | FC200 | FC250 | FC300 | FC350 | – |
Italy | UNI 5007 | G10 | G15 | G20 | G25 | G30 | G35 | – |
France | NF A32-101 | – | FGL150 | FGL200 | FGL250 | FGL300 | FGL350 | FGL400 |
UK | BS 1452 | 100 | 150 | 200 | 250 | 300 | 350 | – |
India | IS 210 | – | FG150 | FG200 | FG260 | FG300 | FG350 | FG400 |
Spain | UNF | – | FG15 | FG20 | FG25 | FG30 | FG35 | – |
Belgium | NBN 830-01 | FGG10 | FGG15 | FGG20 | FGG25 | FGG30 | FGG35 | FGG40 |
Australia | AS 1830 | – | T150 | T220 | T260 | T300 | T350 | T400 |
Sweden | SS 14 01 | O110 | O115 | O120 | O125 | O130 | O135 | O140 |
Norway | NS11 100 | SJG100 | SJG150 | SJG200 | SJG250 | SJG300 | SJG350 | – |
Ductile /Nodular Cast Iron Material Grades | ||||||||
Country | Standard | Equivalent Grades of Ductile iron (SG Iron, Nodular Graphite Iron) | ||||||
ISO | ISO 1083 | 400-15 | 450-10 | 500-7 | 600-3 | 700-2 | 800-2 | 900-2 |
400-18 | ||||||||
China | GB 1348 | QT400-18 | QT450-10 | QT500-7 | QT600-3 | QT700-2 | QT800-2 | QT900-2 |
USA | ASTM A536 | 60-40-18 | 60-42-10 | 70-50-05 | 80-55-06 | 100-70-03 | 120-90-02 | – |
65-45-12 | 80-60-03 | |||||||
Germany | DIN 1693 | GGG40 | – | GGG50 | GGG60 | GGG70 | GGG80 | – |
Austria | ||||||||
European | EN 1563 | EN-GJS-400-15 | EN-GJS-450-10 | EN-GJS-500-7 | EN-GJS-600-3 | EN-GJS-700-2 | EN-GJS-800-2 | EN-GJS-900-2 |
EN-GJS-400-18 | ||||||||
Japan | JIS G5502 | FCD400 | FCD450 | FCD500 | FCD600 | FCD700 | FCD800 | – |
Italy | UNI 4544 | GS370-17 | GS400-12 | GS500-7 | GS600-2 | GS700-2 | GS800-2 | – |
France | NF A32-201 | FGS370-17 | FGS400-12 | FGS500-7 | FGS600-2 | FGS700-2 | FGS800-2 | – |
UK | BS 2789 | 400/17 | 420/12 | 500/7 | 600/7 | 700/2 | 800/2 | 900/2 |
India | IS 1865 | SG370/17 | SG400/12 | SG500/7 | SG600/3 | SG700/2 | SG800/2 | – |
Spain | UNF | FGE38-17 | FGE42-12 | FGE50-7 | FGE60-2 | FGE70-2 | FGE80-2 | – |
Belgium | NBN 830-02 | FNG38-17 | FNG42-12 | FNG50-7 | FNG60-2 | FNG70-2 | FNG80-2 | – |
Australia | AS 1831 | 300-17 | – | 500-7 | 600-3 | 700-2 | 800-2 | – |
400-12 | ||||||||
Sweden | SS 14 07 | 0571 -02 | – | 0727-02 | 571-03 | 571-01 | 0864-03 | – |
Norway | NS11 301 | SJK-400.3 | – | SJK-500 | SJK-600 | SJK-700 | SJK-800 | |
SJK-400 |
Company Profile
About Us
ZheJiang Shengrong High-end Equipment Manufacturing Industry Co., Ltd. is a professional Gray cast iron/Ductile iron foundry in ZheJiang province in China,We produce iron casting parts:Machinery Bases,Construction machinery parts, Industrial pump parts,Gearbox parts,Automotive parts,Agriculture machine parts and OEM part. We have passed quality management system ISO 9001 and IATF16949. Our factory is located in Maba Town, Xihu (West Lake) Dis. County, HangZhou City, ZheJiang province, covering an area of about 245 acres with new standardized factory building more than 200,000 square meters, office building of 6,000 square meters, more than 500 employees, including more than 100 technological engineer.
Our company produces ductile iron and gray cast iron series products, with an annual output of 80,000 tons,products are exported to the United States, Germany, Italy, Russia, Brazil, Vietnam, the Middle East and other regions.
Our company has a modern workshop, complete casting production equipment, advanced physical and chemical analysis, testing equipment, constantly importing the world’s advanced technology and a large number of professional technical personnel, expanding advanced production and testing equipment, so that make our products can meet the different requirements of customers
ZheJiang Shengrong does our best to provide high-quality foundry machinery parts for the market, Serves domestic and foreign customers with the most cost-effective products, and make our contributing to China’s foundry industry.
Technology
Gray/Ductile/Nodular Iron Casting Parts-Our Process
Investment Casting Resin Sand/Coated Sand Casting Shell Moulding
Detailed Photos
Our Equipment and Testing
Certifications
FAQ
How to order?
1:Before quotation, please send me requirement details:
Casting Iron grade and number; Testing rod specification;
Casting parts order quantity;
The detailed drawing to indicate the tollerance(size, weight), technology standard,roughness;
Offering mold-yes or no;
Machining requirement details;
Heat treament;
Shipping details if special;
Testing requirement -If need and details;
Other information if required
2: Small order and samples order is acceptable by our factory
Contact us for price and details now
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Type: | Chemical Hardening Sand |
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Casting Method: | Thermal Gravity Casting |
Sand Core Type: | Resin Sand Core |
Application: | Machinery Parts |
Machining: | CNC Machining |
Material: | Iron |
Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
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Customization: |
Available
| Customized Request |
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Is it Better to Repair or Replace a Damaged Gearbox?
Deciding whether to repair or replace a damaged gearbox depends on several factors and considerations:
- Extent of Damage: Assess the severity of the gearbox damage. Minor issues like worn bearings or seals may be repairable, while extensive damage may necessitate a replacement.
- Cost of Repair: Compare the cost of repairing the gearbox to the cost of replacing it with a new or remanufactured unit. In some cases, repairs might be more cost-effective.
- Availability of Parts: Availability of replacement parts for the gearbox can influence the repair option. If parts are hard to find, replacement might be a more viable choice.
- Age and Condition: Consider the age and overall condition of the vehicle. If the vehicle is older and nearing the end of its lifespan, a replacement gearbox might offer better long-term reliability.
- Performance and Efficiency: A new or remanufactured gearbox might offer improved performance and efficiency compared to a repaired one.
- Future Maintenance: Evaluate potential future maintenance needs of both repair and replacement options. A replacement gearbox might come with a warranty and require less frequent maintenance.
- Professional Assessment: Seek advice from a qualified mechanic or technician who can thoroughly assess the gearbox and provide recommendations based on expertise.
Ultimately, the decision to repair or replace a damaged gearbox should be based on a careful evaluation of these factors. It’s recommended to consult with professionals to make an informed choice that best suits your specific situation and budget.
editor by CX 2024-05-09
China high quality High Torque 2320 RV40 Double Worm Gear Reducer Gearbox for Mining Machine synchromesh gearbox
Product Description
Why Choose Us
Product Details
Type |
Worm Gear Speed Reducer/ gearbox |
Model |
WMRV 25/30/40/50/63/75/90/110/130/150/185 |
Ratio |
7.5,10,15,20,25,30,40,50,60,80,100. |
Color |
Blue(RAL5571)/Silver grey (K9149) Or On Customer Request |
Material |
Housing: Aluminum alloy(size 25~90) / Cast iron(size 110~185) |
Worm wheel: Aluminum Bronze or Tin Bronze |
|
Worm shaft: 20CrMn Ti | |
Output Shaft: steel-45# |
|
Packing |
Carton, Honey Comb Carton, Wooden Case with wooden pallet |
Warranty | 1 Year |
Input Power | 0.09kw,0.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on. |
Usages | Industrial Machine: Food Stuff, Ceramics, CHEMICAL, Packing, Dyeing,Wood working, Glass. |
IEC Flange | IEC standard flange or on customer request |
Lubricant | Synthetic oil or worm gear oil |
Company Profile
Exhibition
Customized Service
Certificate&Honor
Customer Comments
FAQ
1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor information etc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
4. Do you sell motors?
We have stable motor suppliers who have been cooperating with us for a long-time. They can provide motors
with high quality.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Machinery, Agricultural Machinery |
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Function: | Distribution Power, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Samples: |
US$ 25/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
|
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2024-04-22
China Best Sales ZD Excellent Performance Lifetime Lubrication Out-diameter 42mm Planetary Gearbox For Packing Machine planetary gearbox
Product Description
Model Selection
ZD Leader has a wide range of micro motor production lines in the industry, including DC Motor, AC Motor, Brushless Motor, Planetary Gear Motor, Drum Motor, Planetary Gearbox, RV Reducer and Harmonic Gearbox etc. Through technical innovation and customization, we help you create outstanding application systems and provide flexible solutions for various industrial automation situations.
• Model Selection
Our professional sales representive and technical team will choose the right model and transmission solutions for your usage depend on your specific parameters.
• Drawing Request
If you need more product parameters, catalogues, CAD or 3D drawings, please contact us.
• On Your Need
We can modify standard products or customize them to meet your specific needs.
Detailed Photos
Product Parameters
Other Related Products
Click here to find what you are looking for:
Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor |
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Layout: | Cycloidal |
Installation: | Vertical Type |
Step: | Double-Step |
Size: | 32, 42, 52, 62,72mm |
Manipulate Way: | Forced Manipulation |
Customization: |
Available
| Customized Request |
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How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2024-03-30
China supplier Output 13000 Nm Rotary Hydraulic Gearbox for Roll Machine differential gearbox
Product Description
output 13000 Nm rotary hydraulic gearbox for roll machine
Product description:
Daixin planetary reducer gearbox is designed with large torque, high start and transmission efficiency, low-speed stability, compact radial size, low noise, etc.
The main devices we are making are walking reducers, lifting reducers and swing reducers.
They are widely used for vehicle cranes, crawler cranes, truck mounted cranes, marine cranes, aerial work trucks, excavators, etc.
Product | Travel drive planetary reducer |
Model | DX14 |
Max. output torque | 13800 Nm |
Ratio | 14.42:1 |
Max. input torque | 939 Nm |
Max. input speed | 317 r/min |
Max. output speed | 25 r/min |
Application | final drive for winch of various cranes, trucks, crawler cranes, truck cranes, etc |
OEM | Acceptable |
Product features:
1.Compact size
2.Low noise
3.High start-up and working efficiency
4.Easy installation, operation and maintenance
5.Various models for wide applications
6.One year warranty
7.Free components for replacement within warranty period
8.Professional and tailored solution for different requirements
9.Free technical support at any time
10.Customer training is available.
Packing and delivery details:
Packing method: plywood box (1 pc / box)
Packing Dimensions: 660*440*500 mm
Weight: 150 kg
Company details:
ZheJiang CHINAMFG Intelligent Technology Co., Ltd is a scientific and technological enterprise engaged in the research, development and production of planetary gear transmission products, like slewing reducers, Travel drive reducers, lifting winch reducers, hydraulic winches, etc.
The company has always put quality management as the top priority of the company’s development. The products are manufactured not only meet the international ISO 4301 and ISO9001 standards, but also meet the US SAE J706 and the European Union CE standards.
Daixin Intelligent Technology relies on quality, reputation and service to develop, cultivate and consolidate the national and global markets. Be our partners and be our friends.
Our clients:
The company relies on quality, reputation and service to develop, cultivate and consolidate the national and global markets.
Currently, the cooperative customers include: the famous construction machinery manufacturers Zoomlion, the largest wrecker manufacturer ZheJiang CHINAMFG Company, and the largest high-altitude vehicle manufacturer HangZhou Handler Company.
Products are also exported to Russia, Belarus, Spain, UK, Canada, Australia, India, Malaysia and other countries.
FAQ:
1.How to choose the product which meets our requirement?
A) Look through our shop, find a proper item, send me an inquiry, I quote details for you.
B) In case no suitable item in our shop, send me an inquiry with your requirements, we can customize for you.
2.What is payment term?
A) For regular design: 30% deposit, the balance before loading.
B) For customized design: 50% deposit, the balance before loading.
Payment term is negotiable according to order.
3.What is delivery time?
A) For common models in stock, delivery time are 5-7 days.
B) For customized models and new production, delivery time are 30-40 days.
5.How about after-sale service?
A) Within warranty, all spare parts are delivered for free.
B) Exceed warranty, all spare parts are offered with the lowest production cost.
Warranty period is 1 year, but our servicing is for the whole lifetime of product, so no worry for reselling and personal resell.
Thank you for the time. For any question or requirements, please contact me 🙂
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Machinery, Winch |
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Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Coaxial |
Gear Shape: | Cylindrical Gear |
Step: | Double-Step |
Customization: |
Available
| Customized Request |
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Can I Use Synthetic Oil in My Gearbox?
Yes, you can use synthetic oil in your gearbox, and in many cases, it can offer several advantages over conventional mineral-based oils:
- Improved Temperature Stability: Synthetic oils typically have a higher resistance to thermal breakdown, making them suitable for gearboxes that operate at high temperatures.
- Enhanced Lubrication: Synthetic oils often have superior lubrication properties, providing better protection against friction, wear, and component damage.
- Extended Oil Change Intervals: Synthetic oils can often withstand longer operating periods without losing their effectiveness, reducing the frequency of oil changes and maintenance.
- Reduced Viscosity Changes: Synthetic oils are less prone to viscosity changes at different temperatures, ensuring consistent lubrication performance in varying conditions.
- Lower Friction and Energy Loss: The smoother molecular structure of synthetic oils can lead to reduced internal friction, potentially improving gearbox efficiency and performance.
- Cold Weather Performance: Synthetic oils generally flow better at low temperatures, making them suitable for gearboxes operating in cold climates.
- Protection Against Oxidation: Synthetic oils often have better resistance to oxidation, helping to prevent the formation of sludge and deposits that can impact gearbox performance.
However, before switching to synthetic oil, it’s important to consider the manufacturer’s recommendations and specifications for your specific gearbox model. Some gearboxes may have specific requirements or restrictions on the type of lubricant to use. If the manufacturer approves the use of synthetic oil, it can be a beneficial choice, but if not, sticking to the recommended oil type is crucial to ensure proper gearbox function and warranty coverage.
editor by CX 2023-12-27
China Best Sales Arrow Series Extrusion Reducer Speed Reduction Gearbox for Extruder Machine gearbox engine
Product Description
Overview
Product Description
Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed
Advantages
- Absorption of very high torques and axial forces
- No need for separate thrust housing & bearing.
- Easy alignment (screw directly fits into the vore of gear box)
- Easy to assemble & dismantle.
- Very heavy duty spherical roller thrust bearing is provided.
- Power saving. (you may save up to 20 % power.)
- Less requirement of space.
- For bigger sizes water cooling is provided
- No maintenance required except periodic oil level checking.
- Higher productivity
Features
- Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
- The gearboxes are available with co-rotating and counter rotating variants
- To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
- High torque and high speed output rate
Processing Characteristics of Screw Shaft:
1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
Basic Info.
Warranty: 1 year | Weight (KG): 500 KG |
Place of Origin: HangZhou, China |
Gearing Arrangement: helical |
ratio: 8-20 |
Output Torque: 2*176 |
standard: JB/T8853-2001 |
Certificate: CE |
Heat treatment: High-frequency Hardening |
Efficiency: 94%~98%(depends on the transmission stage) |
Customized support:OEM ODM | Input/output shaft material 40Cr |
Package: Wooden case |
Mount position: Flange, hollow shaft, CHINAMFG shaft |
After-sale:Online 24/7 Installation Xihu (West Lake) Dis. | advantage: excellent quality |
Reduction radio: 3:1 |
Mount Position: Horizontal Foot Mounted Vertical |
Input Speed: 1500 |
Output Speed: 500 |
Packaging & delivery
Packing: wooden case packing |
|
Port: HangZhou Port |
Applications
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:
- Paint and lacquer industry
- Washing agent industry
- Foodstuff industry (e.g. bread, pasta)
- Animal-feed industry (dog, cat other animal food
Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year
Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.
Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.
Product Service
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have 5 sales people online, and whether you have any question can be solved through online communication. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
Exhibition
Certificate
Company profile
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.
FAQ
1. Q: How about Arrow Machinery?
R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong
team which has substantial experience in R&D, manufacture, technique and sales service and has
specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity?
R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200
models of extruders and spare parts.
3. Q:What’s the delivery time?
R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough
for customized, normally within 20days .
4. Q:How about the gearbox quality and price?
R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
R: 3~5years life time for nitriding ones and bimtallic ones will be longer
One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there?
R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick you up.
7.Q:How to contact with you?
R:just reply to me if have any question.
Application: | Motor, Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Three-Ring |
Samples: |
US$ 3600/Piece
1 Piece(Min.Order) | Order Sample |
---|
Customization: |
Available
| Customized Request |
---|
.shipping-cost-tm .tm-status-off{background: none;padding:0;color: #1470cc}
Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
---|
Payment Method: |
|
---|---|
Initial Payment Full Payment |
Currency: | US$ |
---|
Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
---|
What is a Gearbox and How Does It Work?
A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.
Here’s how a gearbox works:
- Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
- Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
- Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
- Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.
Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.
editor by CX 2023-11-16
China Standard CNC Machine Plx242 One Stage Planetary Gearbox planetary gearbox
Product Description
CNC Machine PLX242 One Stage Planetary Gearbox
-Planetary gearbox is a widely used industrial product, which can reduce the speed of motor and increase the output torque. Planetary reducer can be used as supporting parts in lifting, excavation, transportation, construction and other industries.
-Ratio:4,5,8
-Weight:71kg
-Product picture
-Datasheet
-Feature
Transmission Type: Planetary power transmission type
Material : Gear ring 42CrmoTi
Flange Aluminum casting
Output shaft 40Crmo
Output type:PLE round falnge output
PLF square flange output
ZPLE right angle round flange output
ZPLF right angle square flange output
Backlash: Spur gearbox CHINAMFG : <7 arcmin
Spur gearbox 2 stage : <12 arcmin
Helical gearbox CHINAMFG : <3 arcmin
Helical gearbox CHINAMFG : <5 arcmin
Low noise and high quality.
-Company introduction
FOCUS is an automation & drive focused global company, providing global customers with control, display, drive and system solutions & other related products and services, under the support of its excellent electrical and electronic technology as well as strong control technical force.
We provide and develop perfect products and solutions according to different requirement of the industry. Our products have been used and applied successfully in packing, printing, textiles, plastic injection, elevator, machine tool, robot,wood cutting, stone carving, ceramic, glass, paper making industry, crane, fan & pump, new energy resources etc.
FOCUS, your professional electrical partner !
-Payment & Package & Delivery
1,Payment
( T/T , Western union, Paypal , L/C and so on )
2,Pakcage
( Small gearbox use carton package, Big gearbox use wooden box package )
3,Delivery
( By International Express, By Air , By Sea )
Application: | Motor, Machinery, Agricultural Machinery |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Layout: | Coaxial |
Gear Shape: | Conical – Cylindrical Gear |
Step: | Single-Step |
Customization: |
Available
| Customized Request |
---|
What is a Gearbox and How Does It Work?
A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.
Here’s how a gearbox works:
- Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
- Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
- Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
- Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.
Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.
editor by CX 2023-10-27
China supplier CZPT Gear Motors 6V Low Noise Reduction DC Gearbox for Soft Towel Machine gearbox design
Product Description
Product Parameters
Model No.:KM-32A380-46-06157
Size details:
Motor Diameter: φ32mm
Gear box length :37mm
Shaft length: customization
Specifications:
Ratio | Model No. | Voltage | No Load | On Load | |||||||||
Operating Range |
Nominal Voltage |
Current | Speed | Current | Torque | Speed | |||||||
V | V | A | r/min | A | kg·cm | r/min | |||||||
1/51.8 | KM-32A380-51.8-04.8167 | 3.0-6.0 | 4.8 | 0.29 | 167 | 2.09 | 3 | 135 |
All technical data can custom made for different application.
Customized items:
DC motor, gearbox motor, vibration motor, automotive motor.
Accessories offered like encoder, gear,worm, wire, connector.
Ball bearing or Oil-impregnated bearing.
Shaft configuration(multi-knurls,D-cut shape, four-knurls etc).
Metal end cap or plastic end cap.
Precious metal brush/ carbon brush.
Technical data.
Detailed Photos
Application
Certifications
Packaging & Shipping
Company Profile
Our Advantages
FAQ
1.What kind of motor do you supply?
Kinmore specializes in making DC motors & gear motors with the diameter ranging from 6mm-80mm; automotive motors and vibration motors are our strength area, too; we also provide brushless motors.
2.What’s the lead time for samples or mass production?
Normally, it takes 15-25 days to produce samples; about mass production, it will take 35-40 days for DC motor production and 45-60 days for gear motor production.
3.Could you mind sending the quotation for this motor?
For all of our motors, they are customized based on different requirements. We will offer the quotation soon after you send your specific requests and annual quantity.
4.Do you offer some kinds of accessories like encoder, PCB, connector, soldering wired for the motor?
We specialize in motors, instead of accessories. But if your annual demand reaches a certain amount, we will apply to the engineer for offering the accessories.
5.Are your motors certificated with UL, CB Tüv, CE?
All of our motors are UL, CB Tüv, CE compliant, and all our items are making under REACH and ROHS. We could provide motor’s exploring drawing and BOM for your products UL certificated. We also could make motors built-in filters based on your EMC directive for your EMC passing.
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
---|---|
Operating Speed: | Low Speed |
Excitation Mode: | Excited |
Function: | Control, Driving |
Casing Protection: | Open Type |
Number of Poles: | 4 |
Customization: |
Available
| Customized Request |
---|
Steps to Replace a Faulty Gearbox in an Automobile
Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:
- Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
- Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
- Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
- Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
- Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
- Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
- Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
- Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
- Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
- Lower Engine: Carefully lower the engine back into its original position if it was suspended.
- Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
- Final Check: Double-check all connections and ensure that all components are properly secured.
- Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
- Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.
It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.
editor by CX 2023-10-07
China OEM Planetary Gearbox for Folding Machine From China cycloidal gearbox
Product Description
Planetary Gearbox For Folding Machine from china
Specification Model |
FK130B | FK230B | FK270B | FK330B | FK430B | FK530B | FK730B | FK830B | FK930B |
Mixer Volume (cbm) | 3-5 | 4-6 | 6-7 | 7-8 | 9-10 | 10-12 | 12-14 | 15-16 | 17-20 |
Output Torque (Nm) | 30000 | 36000 | 42000 | 48000 | 54000 | 70000 | 75000 | 85000 | 95000 |
Reduction ration | 103 | 103 | 128.5 | 133.7 | 135.5 | 135.5 | 144.3 | 141.3 | 141.3 |
Drum angle (°) | 15 | 15 | 15 | 15 | 15 | 15 | 13 | 12 | 10 |
Input rotation | 2500 | 2500 | 2500 | 2500 | 2500 | 2500 | 2500 | 2500 | 2500 |
Radial load (kN) | 70 | 72 | 100 | 130 | 160 | 170 | 190 | 235 | 275 |
Axial load (kN) | 20 | 22 | 28 | 36 | 45 | 50 | 60 | 70 | 90 |
Weight (kg) | 160 | 162 | 175 | 185 | 325 | 330 | 340 | 405 | 415 |
Lubricating oil (L) | 5.5 | 7.0 | 7.0 | 7.5 | 11.5 | 11.5 | 11.5 | 13.5 | 15.5 |
Swing angle of Flange plate | ±6 | ±6 | ±6 | ±6 | ±6 | ±6 | ±6 | ±6 | ±6 |
Model of Gear oil | SAE 85W-90/API GL4 GL5 | SAE 85W-90/API GL4 GL5 | SAE 85W-90/API GL4 GL5 | SAE 85W-90/API GL4 GL5 | SAE 85W-90/API GL4 GL5 | SAE 85W-90/API GL4 GL5 | SAE 85W-90/API GL4 GL5 | SAE 85W-90/API GL4 GL5 | SAE 85W-90/API GL4 GL5 |
Connection port of Water pump | NO | NO | NO | NO | NO | NO | NO | NO | NO |
Connection flange of Hydraulic motor | SAE C 16/32 Z21 |
SAE C 16/32 Z21 |
SAE C 16/32 Z21 |
SAE C 16/32 Z21 |
SAE C 16/32 Z21 |
SAE C 16/32 Z21 |
SAE C 16/32 Z21 |
SAE C 16/32 Z21 |
SAE C 16/32 Z21 |
Application: | Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Coaxial |
Gear Shape: | Teeth Gear |
Step: | Stepless |
Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
Common Problems with Gearboxes and How to Troubleshoot Them
Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:
- Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
- Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
- Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
- Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
- Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
- Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
- Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
- Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
- Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
- Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.
Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.
editor by CX 2023-10-07
China best Arrow Series Extrusion Reducer Speed Reduction Gearbox for Extruder Machine supplier
Product Description
Overview
Product Description
Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed
Advantages
- Absorption of very high torques and axial forces
- No need for separate thrust housing & bearing.
- Easy alignment (screw directly fits into the vore of gear box)
- Easy to assemble & dismantle.
- Very heavy duty spherical roller thrust bearing is provided.
- Power saving. (you may save up to 20 % power.)
- Less requirement of space.
- For bigger sizes water cooling is provided
- No maintenance required except periodic oil level checking.
- Higher productivity
Features
- Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
- The gearboxes are available with co-rotating and counter rotating variants
- To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
- High torque and high speed output rate
Processing Characteristics of Screw Shaft:
1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
Basic Info.
Warranty: 1 year | Weight (KG): 500 KG |
Place of Origin: HangZhou, China |
Gearing Arrangement: helical |
ratio: 8-20 |
Output Torque: 2*176 |
standard: JB/T8853-2001 |
Certificate: CE |
Heat treatment: High-frequency Hardening |
Efficiency: 94%~98%(depends on the transmission stage) |
Customized support:OEM ODM | Input/output shaft material 40Cr |
Package: Wooden case |
Mount position: Flange, hollow shaft, CHINAMFG shaft |
After-sale:Online 24/7 Installation Xihu (West Lake) Dis. | advantage: excellent quality |
Reduction radio: 3:1 |
Mount Position: Horizontal Foot Mounted Vertical |
Input Speed: 1500 |
Output Speed: 500 |
Packaging & delivery
Packing: wooden case packing |
|
Port: HangZhou Port |
Applications
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:
- Paint and lacquer industry
- Washing agent industry
- Foodstuff industry (e.g. bread, pasta)
- Animal-feed industry (dog, cat other animal food
Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year
Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.
Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.
Product Service
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have 5 sales people online, and whether you have any question can be solved through online communication. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
Exhibition
Certificate
Company profile
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.
FAQ
1. Q: How about Arrow Machinery?
R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong
team which has substantial experience in R&D, manufacture, technique and sales service and has
specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity?
R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200
models of extruders and spare parts.
3. Q:What’s the delivery time?
R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough
for customized, normally within 20days .
4. Q:How about the gearbox quality and price?
R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
R: 3~5years life time for nitriding ones and bimtallic ones will be longer
One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there?
R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick you up.
7.Q:How to contact with you?
R:just reply to me if have any question.
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
---|
Application: | Motor, Machinery |
---|---|
Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Three-Ring |
Samples: |
US$ 3600/Piece
1 Piece(Min.Order) | Order Sample |
---|
Customization: |
Available
| Customized Request |
---|
What is a Gearbox and How Does It Work?
A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.
Here’s how a gearbox works:
- Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
- Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
- Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
- Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.
Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.
editor by CX 2023-09-13
China Professional CZPT Arrow Plastic Machine PVC Pipe Extruder Twin Screw Gearbox comer gearbox
Product Description
Overview
Product Description
Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed
Advantages
- Absorption of very high torques and axial forces
- No need for separate thrust housing & bearing.
- Easy alignment (screw directly fits into the vore of gear box)
- Easy to assemble & dismantle.
- Very heavy duty spherical roller thrust bearing is provided.
- Power saving. (you may save up to 20 % power.)
- Less requirement of space.
- For bigger sizes water cooling is provided
- No maintenance required except periodic oil level checking.
- Higher productivity
Features
- Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
- The gearboxes are available with co-rotating and counter rotating variants
- To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
- High torque and high speed output rate
Processing Characteristics of Screw Shaft:
1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
Basic Info.
Warranty: 1 year | Weight (KG): 500 KG |
Place of Origin: HangZhou, China |
Gearing Arrangement: helical |
ratio: 8-20 |
Output Torque: 2*176 |
standard: JB/T8853-2001 |
Certificate: CE |
Heat treatment: High-frequency Hardening |
Efficiency: 94%~98%(depends on the transmission stage) |
Customized support:OEM ODM | Input/output shaft material 40Cr |
Package: Wooden case |
Mount position: Flange, hollow shaft, CZPT shaft |
After-sale:Online 24/7 Installation Xihu (West Lake) Dis. | advantage: excellent quality |
Reduction radio: 3:1 |
Mount Position: Horizontal Foot Mounted Vertical |
Input Speed: 1500 |
Output Speed: 500 |
Packaging & delivery
Packing: wooden case packing |
|
Port: HangZhou Port |
Applications
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:
- Paint and lacquer industry
- Washing agent industry
- Foodstuff industry (e.g. bread, pasta)
- Animal-feed industry (dog, cat other animal food
Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year
Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.
Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.
Product Service
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have 5 sales people online, and whether you have any question can be solved through online communication. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
Exhibition
Certificate
Company profile
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.
FAQ
1. Q: How about Arrow Machinery?
R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong
team which has substantial experience in R&D, manufacture, technique and sales service and has
specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity?
R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200
models of extruders and spare parts.
3. Q:What’s the delivery time?
R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough
for customized, normally within 20days .
4. Q:How about the gearbox quality and price?
R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
R: 3~5years life time for nitriding ones and bimtallic ones will be longer
One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there?
R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick you up.
7.Q:How to contact with you?
R:just reply to me if have any question.
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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Application: | Motor, Machinery |
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Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
Samples: |
US$ 99999/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2023-09-05