Product Description
F series gear reducer is 1 kind of parallel shaft helical gear reducer , which consist of 2 or 3 stageshelical
gears (relate to gear ratio) in the same case . The hard tooth surface gear use the high quality alloy steel ,the
process of carburizing and quenching, grinding ,which give it follow characters :Stable transmission ,low noise
and temperature ,high loading ,long working lift . Wide application ,specialize in Metallurgy ,Sewage treatment,
Chemical Industry , Pharmacy ,Agriculture equipment and Oil industry
Specifications:
1) Output speed: 0.6~1,571r/min
2) Output torque: up to 21700N.m
3) Motor power: 0.12~200kW
4) Mounted form: foot-mounted and flange-mounted mounting
Product Description
Product Advantages
F Series Gearbox Reducer |
|
Product name |
F series of the gearbox hollow shaft model F107 oil seal transmission gearbox reducer reduction |
Warranty |
1 years |
Applicable Industries |
Manufacturing Plant |
Weight (KG) |
50KG |
Customized support |
OEM |
Gearing Arrangement |
Helical |
Output Torque |
1.8-2430N.M |
Input Speed |
1440, 2800,960,750 |
Output Speed |
0.5 to 200 |
Place of Origin |
China |
Product name |
F Series Parallel Shaft Gearbox Reducer |
Application |
Hardened Tooth Surface |
Installation |
Horizontal Type |
Layout |
Coaxial |
Gear Shape |
Helical |
Production Capacity |
800-1500PCS /Month |
Type |
Gear Reduction Motor |
Color |
Blue,Sliver or Customized |
Packing |
Wooden Box |
F series Parallel Shaft Helical Gear Reducer
Helical gear hard tooth surface structure, 2 / 3 gear combinations can be selected to achieve the required speed ratio, with reinforced cast iron shell, high bearing capacity, can be matched with different types of motors, small size, light weight, large
torque, stable operation and low noise.
Our Advantages
Certifications
Hardness: | Hardened Tooth Surface |
---|---|
Installation: | Horizontal Type |
Layout: | Parallel |
Gear Shape: | Bevel Gear |
Step: | Single-Step |
Type: | Gear Reducer |
Samples: |
US$ 500/Piece
1 Piece(Min.Order) | |
---|
How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2023-10-16
China Benoy Mrv Series Precision Aluminum Worm Gearbox Shaft out Worm Gear Boxes Reducer for Industry Transmission differential gearbox
Product Description
Merchandise Description
Type |
Worm Equipment Velocity Reducer/ gearbox |
Design |
MRV Collection, NRV Sequence, DRV Series, TXF+MRV Sequence |
Ratio |
seven.5,10,15,20,twenty five,30,forty,fifty,60,eighty,100. |
Substance |
Housing: Aluminum alloy(dimensions 25~90) / Forged iron(dimension a hundred and ten~185) |
Worm wheel: Aluminum Bronze or Tin Bronze |
|
Worm shaft: 20CrMn Ti |
|
Output Shaft: steel-45# |
|
Input Energy |
.09kw,.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on. |
Usages |
Industrial Device: Foodstuff Things, Ceramics, CHEMICAL, Packing, Dyeing,Wood functioning, Glass |
IEC Flange |
IEC standard flange or on consumer request |
Lubricant |
Synthetic oil or worm gear oil |
Precision Gearboxes, Motors and Reducers
Precision Transmission Equipment
Customized CNC Machining Areas Services |
|
Quotation |
According to your drawing(dimensions, material,and necessary technological innovation, and so forth) |
Supplies |
Aluminum, Copper, Brass, Stainless Steel, Steel, Iron, Alloy, Titanium etc. |
Surface area Treatment |
Anodizing, Brushing, Galvanized, laser engraving, Silk printing, sharpening, Powder coating, and many others. |
Tolerance |
+/- .005mm-.01mm, 100% QC high quality inspection ahead of shipping, can supply quality inspection type |
Processing |
CNC Turning, Milling, Drilling, Hobbing, Sprucing, Bushing, Surface Therapy and so forth. |
Drawing Formats |
Strong Functions, Professional/Engineer, UG, AutoCAD(DXF, DWG), PDF, TIF and so forth. |
five-axis CNC Milling Components
Content Available |
|||||
Aluminum |
Stainless Metal |
Brass |
Copper |
Iron |
Plastic |
AL6061 |
SS201 |
C35600 |
C11000 |
20# |
POM |
AL6063 |
SS301 |
C36000 |
C12000 |
45# |
Peek |
AL6082 |
SS303 |
C37700 |
C12200 |
Q235 |
PMMA |
AL7075 |
SS304 |
C37000 |
C15710 |
Q345B |
Abs |
AL2571 |
SS316 |
C37100 |
etc… |
Q345B |
Delrin |
AL5052 |
SS416 |
C28000 |
|
1214/1215 |
Nylon |
ALA380 |
and so forth… |
C26000 |
|
12L14 |
PVC |
and so forth… |
|
C24000 |
|
Carbon steel |
PP |
|
|
C22000 |
|
4140 / 4130 |
Computer |
|
|
and so on… |
|
and many others… |
and many others… |
Floor Treatment |
Content Available |
As machined |
All metals |
Smoothed |
All metals and Plastic (e.g aluminum, metal,nylon, Ab muscles) |
Powder Coated |
All metals ( e.g aluminum, metal) |
Brushing |
All metals (e.g aluminum, steel) |
Anodized Hardcoat |
Aluminum and Titanium alloys |
Electropolished |
Metallic and plastic (e.g aluminum, Stomach muscles) |
Bead Blasted |
Aluminum and Titanium alloys |
Anodized Clear or Colour |
Aluminum and Titanium alloys |
Application Discipline
Organization Profile
HangZhou Benoy Intelligent Engineering Co. Ltd was proven in 2003. Considering that set up, we often target on precision transmission and mechanical areas manufacturing & processing. We have a specialist R&D team and innovative equipment hobbing equipment, gear grinding machine, equipment shaping equipment, CNC Lathe devices and milling devices, which can give complete solutions according to user’s requirements, from the design and style.
we bulid us through aid others succes. Benoy constantly focuses on the development potential, and now, it owns much more than 30 patents. Our firm has several sophisticated engineering style softwares and utilized more than 20 new technologies and new procedures. And also, it is accredited by ISO 9001: 2015 and ISO 14001: 2015.
For far more than ten many years, our organization has been dedicated to the manufacturing and processing of precision components and non-standard automation style. With a hugely experienced workforce, relying on rich expertise in precision processing and international major products, the business has established strategic partnerships with planet-renowned enterprises in the fields of aviation, medical and industrial precision test and measurement products.
FAQ
Q1: How to get a quotation?
A1: You should send out us drawings in igs, dwg, phase and so forth. together with thorough PDF.If you have any requirements, remember to be aware,
and we could give expert suggestions for your reference.
Q2: How long can i get the sample?
A2: Relies upon on your specific items,inside of 7-ten days is required generally.
Q3: How to enjoy the OEM providers?
A3: Typically, base on your design drawings or authentic samples, we give some technical proposals and a quotation to you, right after your settlement, we create for you.
This fall: Will my drawings be safe following sending to you?
A4: Sure, we will maintain them nicely and not launch to 3rd get together without your permission. Of system, we would guarantee the protection of the drawing.
Q5: What shall we do if we do not have drawings?
A5: Remember to send your sample to our manufacturing facility,then we can copy or give you much better options. Make sure you ship us pictures or drafts with proportions(Length,Hight,Width), CAD or 3D file will be produced for you if put order.
US $20-600 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Three-Step |
###
Samples: |
US$ 600/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Type
|
Worm Gear Speed Reducer/ gearbox
|
Model
|
MRV Series, NRV Series, DRV Series, TXF+MRV Series
|
Ratio
|
7.5,10,15,20,25,30,40,50,60,80,100.
|
Material
|
Housing: Aluminum alloy(size 25~90) / Cast iron(size 110~185)
|
Worm wheel: Aluminum Bronze or Tin Bronze
|
|
Worm shaft: 20CrMn Ti
|
|
Output Shaft: steel-45#
|
|
Input Power
|
0.09kw,0.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on.
|
Usages
|
Industrial Machine: Food Stuff, Ceramics, CHEMICAL, Packing, Dyeing,Wood working, Glass
|
IEC Flange
|
IEC standard flange or on customer request
|
Lubricant
|
Synthetic oil or worm gear oil
|
###
Custom CNC Machining Parts Service
|
|
Quotation
|
According to your drawing(size, material,and required technology, etc)
|
Materials
|
Aluminum, Copper, Brass, Stainless Steel, Steel, Iron, Alloy, Titanium etc.
|
Surface Treatment
|
Anodizing, Brushing, Galvanized, laser engraving, Silk printing, polishing, Powder coating, etc.
|
Tolerance
|
+/- 0.005mm-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form
|
Processing
|
CNC Turning, Milling, Drilling, Hobbing, Polishing, Bushing, Surface Treatment etc.
|
Drawing Formats
|
Solid Works, Pro/Engineer, UG, AutoCAD(DXF, DWG), PDF, TIF etc.
|
###
Material Available
|
|||||
Aluminum
|
Stainless Steel
|
Brass
|
Copper
|
Iron
|
Plastic
|
AL6061
|
SS201
|
C35600
|
C11000
|
20#
|
POM
|
AL6063
|
SS301
|
C36000
|
C12000
|
45#
|
Peek
|
AL6082
|
SS303
|
C37700
|
C12200
|
Q235
|
PMMA
|
AL7075
|
SS304
|
C37000
|
C10100
|
Q345B
|
ABS
|
AL2024
|
SS316
|
C37100
|
etc…
|
Q345B
|
Delrin
|
AL5052
|
SS416
|
C28000
|
|
1214/1215
|
Nylon
|
ALA380
|
etc…
|
C26000
|
|
12L14
|
PVC
|
etc…
|
|
C24000
|
|
Carbon steel
|
PP
|
|
|
C22000
|
|
4140 / 4130
|
PC
|
|
|
etc…
|
|
etc…
|
etc…
|
###
Surface Treatment
|
Material Available
|
As machined
|
All metals
|
Smoothed
|
All metals and Plastic (e.g aluminum, steel,nylon, ABS)
|
Powder Coated
|
All metals ( e.g aluminum, steel)
|
Brushing
|
All metals (e.g aluminum, steel)
|
Anodized Hardcoat
|
Aluminum and Titanium alloys
|
Electropolished
|
Metal and plastic (e.g aluminum, ABS)
|
Bead Blasted
|
Aluminum and Titanium alloys
|
Anodized Clear or Color
|
Aluminum and Titanium alloys
|
US $20-600 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Step: | Three-Step |
###
Samples: |
US$ 600/Piece
1 Piece(Min.Order) |
---|
###
Customization: |
Available
|
---|
###
Type
|
Worm Gear Speed Reducer/ gearbox
|
Model
|
MRV Series, NRV Series, DRV Series, TXF+MRV Series
|
Ratio
|
7.5,10,15,20,25,30,40,50,60,80,100.
|
Material
|
Housing: Aluminum alloy(size 25~90) / Cast iron(size 110~185)
|
Worm wheel: Aluminum Bronze or Tin Bronze
|
|
Worm shaft: 20CrMn Ti
|
|
Output Shaft: steel-45#
|
|
Input Power
|
0.09kw,0.18kw,1.1KW,1.5KW,2.2KW,3KW,4KW,5.5KW,7.5KW,11Kw and so on.
|
Usages
|
Industrial Machine: Food Stuff, Ceramics, CHEMICAL, Packing, Dyeing,Wood working, Glass
|
IEC Flange
|
IEC standard flange or on customer request
|
Lubricant
|
Synthetic oil or worm gear oil
|
###
Custom CNC Machining Parts Service
|
|
Quotation
|
According to your drawing(size, material,and required technology, etc)
|
Materials
|
Aluminum, Copper, Brass, Stainless Steel, Steel, Iron, Alloy, Titanium etc.
|
Surface Treatment
|
Anodizing, Brushing, Galvanized, laser engraving, Silk printing, polishing, Powder coating, etc.
|
Tolerance
|
+/- 0.005mm-0.01mm, 100% QC quality inspection before delivery, can provide quality inspection form
|
Processing
|
CNC Turning, Milling, Drilling, Hobbing, Polishing, Bushing, Surface Treatment etc.
|
Drawing Formats
|
Solid Works, Pro/Engineer, UG, AutoCAD(DXF, DWG), PDF, TIF etc.
|
###
Material Available
|
|||||
Aluminum
|
Stainless Steel
|
Brass
|
Copper
|
Iron
|
Plastic
|
AL6061
|
SS201
|
C35600
|
C11000
|
20#
|
POM
|
AL6063
|
SS301
|
C36000
|
C12000
|
45#
|
Peek
|
AL6082
|
SS303
|
C37700
|
C12200
|
Q235
|
PMMA
|
AL7075
|
SS304
|
C37000
|
C10100
|
Q345B
|
ABS
|
AL2024
|
SS316
|
C37100
|
etc…
|
Q345B
|
Delrin
|
AL5052
|
SS416
|
C28000
|
|
1214/1215
|
Nylon
|
ALA380
|
etc…
|
C26000
|
|
12L14
|
PVC
|
etc…
|
|
C24000
|
|
Carbon steel
|
PP
|
|
|
C22000
|
|
4140 / 4130
|
PC
|
|
|
etc…
|
|
etc…
|
etc…
|
###
Surface Treatment
|
Material Available
|
As machined
|
All metals
|
Smoothed
|
All metals and Plastic (e.g aluminum, steel,nylon, ABS)
|
Powder Coated
|
All metals ( e.g aluminum, steel)
|
Brushing
|
All metals (e.g aluminum, steel)
|
Anodized Hardcoat
|
Aluminum and Titanium alloys
|
Electropolished
|
Metal and plastic (e.g aluminum, ABS)
|
Bead Blasted
|
Aluminum and Titanium alloys
|
Anodized Clear or Color
|
Aluminum and Titanium alloys
|
Choosing a Gearbox For Your Application
The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
Dimensions
Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.
Construction
The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
Working
A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.
Advantages
Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
Application
While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.
editor by czh 2023-02-01
China high quality Custom Manufacturer Gearbox Reducer Steel Transmission Large Helical Spline Gear shaft with Best Sales
Condition: New
Warranty: 3 months
Applicable Industries: Building Material Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Home Use, Retail, Printing Shops, Construction works , Energy & Mining, Food & Beverage Shops, Advertising Company
Weight (KG): 0.045
Showroom Location: None
Video outgoing-inspection: Provided
Machinery Test Report: Not Available
Marketing Type: New Product 2571
Warranty of core components: 1 Year
Core Components: PLC, Engine, Bearing, Gearbox, Motor, Pressure vessel, Gear, Pump
Structure: Flexible
Material: brass
Coatings: Customized
Torque Capacity: Customized
Model Number: KDW-3795
Application: All industries
Process: Precision CNC Machining
Surface Treatment: Customized
Type: Machining Services
Diameter: Customer’s Actual Applying Requirement
Tolerance: 0.01-0.05mm
Dimensions: Customer Ruquired
MOQ: 100 Piece
Sample: Avaliable
Packing: Cartons+plastic Bags
Packaging Details: Standard export package: 1, TO-012TO-571 High Quality Car Auto Parts Cv Joint Manufacturer Drive Shaft With plastic bag,with pearl-cotton package. 2,To be packed in cartons. 3,Use glues tape to seal cartons. 4,Deliver out by sea, DHL,FEDEX. Or according to customers’ requirement
Products Description Product information1. OEM & ODM Precision CNC machined parts2. Quickly turnover in 10-30 days based on order quantities.3. Tolerance control down to 0.001mm.4. 3-4-5 axis CNC machining, turning, millng, Swiss screw lathe, sawing.5. One-off prototypes and end-use custom parts Product type Precision machining parts MaterialStainless Steel, Brass, Aluminum, Iron, Carbon Steel, Copper, Plastic, Nylon, PC200-8 travel final drive sun shaft 20Y-27-21161,travel sun gear 20Y2721161 POM etc. Surface TreatmentAs-machined, Bead blasting, Anodizing (clear or colored),Hard coat anodizing, Powder coating, Silk screening, customize. Machining Equipment6 sets 4-axis CNC Milling Machines, 16 sets CNC Lathes, 40 sets Swiss Screw Lathes, 2 set small Gear Hobbing Machines, and lotsof various Auxiliary Equipment,Tolerance +/-0.01mm ~ +/-0.002mm or as per client’s needsServiceCustomized OEMSample Available within 7 daysDelivery15-25 Days By DHL, Fedex, UPS, TNT, EMS, By Sea (huge volume)MOQSmall order is acceptable (free sample)ApplicationAny industry- -Aerospace, Automotive, Universal Snap-In Bushing Grommet Snap On Split open close For Coax Cable 9Mm Industrial machinery equipment, Medical device, Power generation, Hydraulic & Pneumaticfittings, Model Plane & Boat, Stage equipment & Lighting, Ornaments & jewelry and etc. Our Products Company Profile Detailed Process Quality Control Payment and Delivery With Clients FAQ Q: Are you trading company or manufacturer ?A: We are factory.Q: How long is your delivery time?A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock, it is according toquantity.Q: Do you provide samples ? is it free or extra ?A: Yes, we could offer the sample for free charge but do not pay the cost of freight.Q: What is your terms of payment ?A: Payment=1000USD, 30% T/T in advance ,balance before shipment.If you have another question, pls feel free to contact with us. Tel: -757-87384530
The Different Types of Gearboxes
There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
Planetary gearbox
Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
Worm reduction gearbox
The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.
Shaft-mounted gearbox
Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
1 speed gearbox
CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.
China OEM R F K S Series Gear Box Industrial Transmission Parts Shaft Mount Geared Motor Speed Reducer Worm Bevel Helical Gearbox near me shop
Merchandise Description
Company Profiles
-We are a foremost equipment motor maker
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a top producer of equipment motor and gearbox.
Given that 1991, we have specialized in production a wide variety of gear motor and equipment box which includes:
- helical equipment motor
- helical bevel gear motor
- parallel shaft helical equipment motor
- helical worm gear motor
- hoist push
- hefty-obligation helical gearbox
- hefty-obligation helical bevel gearbox
- gear motor for automobile parking method
- sprial bevel gearbox
Item Description
T collection equipment motor are composed of 3 phases helical equipment and bevel gear. Input shaft and output shaft is 90°.
Mounting situation: footed mounting, flange mounting, shaft mounting and so forth.
Specialized data:
Output pace:10 ~ 522 rpm
Rated output torque:10 ~ 48000 Nm
Motor power: .12 ~ two hundred KW
Solution Demonstrate
Item Specification
Product attributes | |||||||
1. T sequence helical bevel equipment motor enables substantial-torque, use-free operation. | |||||||
2. High electrical power density, ware cost-free, long support daily life and a variety of diminished backlash choices | |||||||
3. As they also have a extended upkeep-cost-free support lifestyle, they can be utilised in each and every application with AC asynchronous motors, asynchronous and synchronous servomotors. | |||||||
General Technical data | |||||||
Housing content | HT250 substantial-power solid iron | ||||||
Housing hardness | HBS190-240 | ||||||
Pinion substance | 20CrMnTiH | ||||||
Gear materials | 20CrMnTiH | ||||||
Surface hardness of gears | HRC58°~62 ° | ||||||
Gear core hardness | HRC33~forty | ||||||
Input/output shaft content | 40CrMnTiH | ||||||
Input / Output shaft hardness | HRC25~30 | ||||||
Machining precision of gears | accurate grinding, 6~7 Quality | ||||||
Lubricating oil | GB L-CKC220 | ||||||
Heat remedy | tempering, cementiting, quenching, and many others. | ||||||
Efficiency | 94%~96% (is dependent on the transmission phase) | ||||||
Noise (MAX) | 60~68dB | ||||||
Temp. rise (MAX) | 40°C | ||||||
Temp. rise (Oil)(MAX) | 50°C | ||||||
Vibration | ≤20µm | ||||||
Backlash | ≤20Arcmin | ||||||
Brand of bearings | China Prime manufacturer C&U,LYC,TMB or other brand names asked for, SKF….. | ||||||
Brand of oil seal | CTY— ZheJiang or other brands requested |
Package
Plastic bag + wood carton
Certificate
FAQ
Q: Can you print other shades?
Sure. Custom-made coloration can be printed on the gear motor according to your requirements.
Q: Is that factory cost?
Yes. We CZPT you all rates are based mostly on manufacturing facility.
Q: What is the existence span? what is the ensure
The lifespan of gear motor can attain 5-20 years relying on diverse working situations .The guarantee time is 1 calendar year right after shipping and delivery.
Q: What files are accessible?
A total assortment paperwork including structural drawings, packing listing, installation manual and relative certificates can be presented. Furthermore, customs declaration is provided. We offer 1-end support for you.
Q: Is it capable to customized?
yes, we could re-design and produce the equipment motor as your needs if the quantity is massive.
Gearboxes and reducers are enclosed mechanical reduction products typically utilised in today’s automatic management systems to command torque from your motors and complete other motion-relevant responsibilities. A gearbox enables you to improve torque even though minimizing the speed of your primary mover output shaft. The output shaft of the gearbox rotates at a slower pace than the enter shaft. This generates a mechanical edge, growing torque. Conversely, your gearbox can be established in reverse, offering elevated shaft pace and decreased torque. Two widespread transmission configurations are straight and correct angle. On-line types usually consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Correct-angle types usually use worm or helical gear drives, nevertheless, hybrid drives are also offered. Gearmotors combine an enclosed gear set with an electric powered motor to improve torque and performance whilst reducing speed. While extra friction, inertia, or sharp load alterations for quick-expression operation of the actuator can cause difficulties, they give a prolonged operating daily life by avoiding overloading. Numerous equipment ratios, speeds and torques are available to help improve performance and decrease possible difficulties. Look through to find the proper gearbox and reducer for your automation undertaking.
The time period “gearbox” is utilized to refer to any system that connects a motor to a equipment and is composed of a series of gears, also known as a equipment set. It receives the principal input speed from the motor and alterations it to a distinct output speed employing its gears. Diverse kinds and combinations of gears serve distinct purposes. The sorts of gears found in gearboxes include spur gears, bevel gears, helical gears, helical gears and worm gears. The efficiency effectiveness of a gearbox is represented by the gearbox ratio, which is the ratio of the velocity of the enter supply to the velocity of the output supply
China OEM Agriculture Gearbox T Series Tractor 540rpm 1: 1 Transmission Miter Bevel Fertilizer Seed Spreader Gear Box for Pto Shaft with Great quality
Merchandise Description
Agriculture Gearbox T Series Tractor 540rpm 1:1 Transmission Miter Bevel Fertilizer seed Spreader Equipment Box For Pto Shaft
Our solution can be adapted: see the diagram and the chart below. Make sure you give us the necessary product title so we can provide you the most precise quotation.
This chart if for reference, if you want distinct characteristics, supply us all related specifics for your undertaking and we will be happy to help you locating the merchandise matching your require at the very best top quality with the least expensive price.
Remember to observe the price and the MOQ could differ regarding the merchandise you selected: do not be reluctant to get in touch with us to know a lot more!
Connected Items
Factory
Substantial use for agricultural equipment
Assure: Substantial precision, higher use resistance, lower sound, smooth and constant, substantial strength
Our manufacturing facility
The term “gearbox” is employed to refer to any device that connects a motor to a device and consists of a collection of gears, also recognized as a equipment established. It receives the major input pace from the motor and changes it to a different output velocity employing its gears. Diverse kinds and mixtures of gears serve specific needs. The types of gears found in gearboxes consist of spur gears, bevel gears, helical gears, helical gears and worm gears. The overall performance performance of a gearbox is represented by the gearbox ratio, which is the ratio of the velocity of the input resource to the speed of the output resource
Proper angle gearboxes (worm and planetary gears) are robust and can be utilised for 90° turns. An inline reducer (parallel shaft and planetary) is an ideal matching motor with higher enter speeds, or when gear motor performance is important. Contact our specialized sales employees to aid determine which transmission resolution is ideal for you.
China factory K Series Transmission Gear Box Small Hollow Shaft Gearbox near me supplier
Solution Description
Kind: | K collection Helical Bevel Gear Motors |
Product: | K37-K187 |
Brand title: | YBANG |
Shade: | Blue/Gray or on request |
Substance: | HT250 |
Enter electrical power: | .12-200kw |
Output torque: | 10-61900N.m |
Output velocity: | .08-261rpm |
Bearing: | C&U Bearing,NSK,SKF or on request |
Seal: | SKF,CTY,CFW or on ask for |
Origin: | ZHangZhoug, China |
Guarantee: | 1 yr |
Functions of merchandise
1. Highly Common Modular Created: The products are very easily connected with and pushed by various types of motors and various input electricity. The very same sort geared motor can be tailored to optioned powers of motors. It is for that reason simple to recognize different remedy for diverse specifications.
two. Ratio: Featured numerous closely divided ratios and vast variety of them. Very big closing ratios can be acquired through blended unites to reach extremely lower output speeds.
three. Mounting Arrangement: No stringent limitation to the mounting arrangement.
4. Large Energy, Compact Dimension: Housings are manufactured of substantial toughness solid iron. Gears and shaft gears are completed with gas carburizing procedure and specific grounding to sequentially get higher loading potential of for each certain quantity.
five. Extended Support Lifestyle: Under the situation of precisely deciding on type dimension and the normal servicing and use, principal parts (assume individuals simply-disabled components) can previous as prolonged as up to far more than twenty five,000 hours. Very easily-disabled parts consist of lubricating oil, oil seals, and bearings.
six. Minimal Noise: All important factors are concluded by exactly machining, precise assembly, and last but not least analyzed, and as a result, relatively reduced sounds is achieved.
7. High Performance: The efficiency of gear unit can reach 95%, The effectiveness of worm gear unit can get to 89%.
8. Big radial loading potential.
9. Axial load capacity of up to 5% of radial load.
(1) With superb high quality and Realistic price
(2) Assure to delivery on time
(3) Secure, trustworthy, economical and durable
(4) Steady transmission, silent operation
(5) Substantial warmth-radiating effectiveness, large carrying capability
(6) Every solution should be examined before sending
Gearboxes and reducers are enclosed mechanical reduction devices frequently utilised in present-day automatic manage methods to command torque from your motors and achieve other motion-relevant duties. A gearbox allows you to boost torque whilst reducing the pace of your key mover output shaft. The output shaft of the gearbox rotates at a slower speed than the enter shaft. This results in a mechanical benefit, increasing torque. Conversely, your gearbox can be set in reverse, offering elevated shaft pace and diminished torque. Two common transmission configurations are straight and right angle. On the internet versions normally consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Correct-angle patterns usually use worm or helical equipment drives, even so, hybrid drives are also offered. Gearmotors combine an enclosed equipment set with an electric powered motor to improve torque and overall performance although reducing velocity. Although further friction, inertia, or sharp load adjustments for short-term operation of the actuator can cause issues, they give a prolonged functioning daily life by stopping overloading. Numerous equipment ratios, speeds and torques are obtainable to help enhance performance and lessen possible troubles. Look through to locate the correct gearbox and reducer for your automation venture.
Equipment reducers, also named reducers, come in numerous transmission types and are designed to multiply torque and lessen input speed to a wanted output speed. The primary reward of inline gearboxes is their capability to preserve management in apps involving higher rotational speeds. Their effectiveness and ability to provide higher input speeds with minimum backlash make inline reducer gearboxes best for a broad selection of movement manage purposes