Product Description
S series Helical Geared Motor Characteristics
1. Features:
- High efficiency: 75%-80%;
- High technology: the helical gear and a worm gear combined with an integrated transmission to improve the torque and efficiency.
- High precision: the gear is made of high-quality alloy steel forging, carbonitriding and hardening treatment, grinding process to ensure high precision and stable running.
- High interchangeability: highly modular, serial design, strong versatility and interchangeability.
2. Technical parameters
Ratio | 6.8-288 |
Input power | 0.12-22KW |
Output torque | 11-4530N.m |
Output speed | 5-206rpm |
Mounting type | Foot mounted, foot mounted with CHINAMFG shaft, output flange mounted, hollow shaft mounted, B5 flange mounted with hollow shaft, foot mounted with hollow shaft, B14 flange mounted with hollow shaft, foot mounted with splined hole, foot mounted with shrink disk, hollow shaft mounted with anti-torque arm. |
Input Method | Flange input(AM), shaft input(AD), inline AC motor input, or AQA servo motor |
Brake Release | HF-manual release(lock in the brake release position), HR-manual release(autom-atic braking position) |
Thermistor | TF(Thermistor protection PTC thermisto) TH(Thermistor protection Bimetal swotch) |
Mounting Position | M1, M2, M3, M4, M5, M6 |
Type | S37-S97 |
Output shaft dis. | 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, |
Housing material | HT200 high-strength cast iron from R37,47,57,67,77,87 |
Housing material | HT250 High strength cast iron from R97 107,137,147, 157,167,187 |
Heat treatment technology | carbonitriding and hardening treatment |
Single Stage Efficiency | 75%-80% |
Lubricant | VG220 |
Protection Class | IP55, F class |
About Us
ZheJiang CHINAMFG Drive Co.,Ltd,the predecessor was a state-owned military mould enterprise, was established in 1965. CHINAMFG specializes in the complete power transmission solution for high-end equipment manufacturing industries based on the aim of “Platform Product, Application Design and Professional Service”.
CHINAMFG have a strong technical force with over 350 employees at present, including over 30 engineering technicians, 30 quality inspectors, covering an area of 80000 square CHINAMFG and kinds of advanced processing machines and testing equipments. We have a good foundation for the industry application development and service of high-end speed reducers & variators owning to the provincial engineering technology research center,the lab of gear speed reducers, and the base of modern R&D.
Our Team
Quality Control
Quality:Insist on Improvement,Strive for Excellence With the development of equipment manufacturing indurstry,customer never satirsfy with the current quality of our products,on the contrary,wcreate the value of quality.
Quality policy:to enhance the overall level in the field of power transmission
Quality View:Continuous Improvement , pursuit of excellence
Quality Philosophy:Quality creates value
3. Incoming Quality Control
To establish the AQL acceptable level of incoming material control, to provide the material for the whole inspection, sampling, immunity. On the acceptance of qualified products to warehousing, substandard goods to take return, check, rework, rework inspection; responsible for tracking bad, to monitor the supplier to take corrective
measures to prevent recurrence.
4. Process Quality Control
The manufacturing site of the first examination, inspection and final inspection, sampling according to the requirements of some projects, judging the quality change trend;
found abnormal phenomenon of manufacturing, and supervise the production department to improve, eliminate the abnormal phenomenon or state.
5. FQC(Final QC)
After the manufacturing department will complete the product, stand in the customer’s position on the finished product quality verification, in order to ensure the quality of
customer expectations and needs.
6. OQC(Outgoing QC)
After the product sample inspection to determine the qualified, allowing storage, but when the finished product from the warehouse before the formal delivery of the goods, there is a check, this is called the shipment inspection.Check content:In the warehouse storage and transfer status to confirm, while confirming the delivery of the
product is a product inspection to determine the qualified products.
7. Certification.
Packing
Delivery
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Application: | Machinery, Agricultural Machinery, Dumbwaiter, Sugar Mills, and Kinds of Equipments |
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Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Lower Rotation Speed |
Layout: | Corner |
Hardness: | Hardened Tooth Surface |
Installation: | Oscillating Base Type |
Step: | Three-Step |
Customization: |
Available
| Customized Request |
---|
Importance of Lubrication in Gearbox Performance
Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:
- Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
- Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
- Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
- Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
- Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
- Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
- Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.
It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.
editor by CX 2024-04-25
China Good quality Saf Series Helical Worm Gearbox cycloidal gearbox
Product Description
Product Description
Product Features
High modular design, biomimetic surface with owned intellectual property right.
Adopt German worm hob to process the worm wheel.
With the special gear geometry, it gets high torque, efficiency and long life circle.
It can achieve the direct combination for 2 sets of gearbox.
Mounting mode: foot mounted, flange mounted, torque arm mounted.
Output shaft: CHINAMFG shaft, hollow shaft.
Main applied for
Chemical industry and environmental protection
Metal processing
Building and construction
Agriculture and food
Textile and leather
Forest and paper
Car washing machinery
Detailed Photos
Product Parameters
Technical data:
Housing material |
Cast iron/Ductile iron |
Housing hardness |
HBS190-240 |
Gear material |
20CrMnTi alloy steel |
Surface hardness of gears |
HRC58°~62 ° |
Gear core hardness |
HRC33~40 |
Input / Output shaft material |
42CrMo alloy steel |
Input / Output shaft hardness |
HRC25~30 |
Machining precision of gears |
accurate grinding, 6~5 Grade |
Lubricating oil |
GB L-CKC220-460, Shell Omala220-460 |
Heat treatment |
tempering, cementiting, quenching, etc. |
Efficiency |
94%~96% (depends on the transmission stage) |
Noise (MAX) |
60~68dB |
Temp. rise (MAX) |
40°C |
Temp. rise (Oil)(MAX) |
50°C |
Vibration |
≤20µm |
Backlash |
≤20Arcmin |
Brand of bearings |
China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK. |
Brand of oil seal |
NAK — ZheJiang or other brands requested |
Our Advantages
Certifications
Packaging & Shipping
Company Profile
Xihu (West Lake) Dis.ng Transmission Equipment Co., Ltd. located HangZhou city, ZHangZhoug, as 1 professional manufacturer and exporter of cycloidal pin wheel reducer,worm reducer, gear reducer, gearbox , AC motor and relative spare parts, owns rich experience in this line for many years.
We are 1 direct factory, with advanced production equipment, the strong development team and producing capacity to offer quality products for customers.
Our products widely served to various industries of Metallurgy, Chemicals, lifting,mining,Petroleum,textile,medicine,wooden etc. Main markets: China, Africa,Australia,Vietnam, Turkey,Japan, Korea, Philippines…
Welcome to ask us any questions, good offer always for you for long term business.
FAQ
Q: Are you trading company or manufacturer?
A: We are factory.
Q: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.
Q: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.
Q:How to choose a gearbox which meets your requirement?
A:You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
Q: What information shall we give before placing a purchase order?
A:a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.
Application: | Motor, Machinery, Marine, Agricultural Machinery |
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Hardness: | Hardened Tooth Surface |
Installation: | 90 Degree |
Layout: | Coaxial |
Gear Shape: | Worm Gear |
Step: | Single-Step |
Importance of Lubrication in Gearbox Performance
Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:
- Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
- Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
- Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
- Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
- Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
- Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
- Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.
It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.
editor by CX 2023-11-16
China Best Sales High Performance Worm Gearbox Planetary Gearbox Helical Gearbox Motor Gearbox Transmission Gearbox bevel gearbox
Product Description
Locomotive gearbox
Product Description
Locomotive gearbox Features
Type | Locomotive gearbox |
Application | For locomotive traction gear lubrication system |
Size | customizable |
Composed | Composed of gear box body, breather, oil filler oil level gauge and other parts. |
- Can be designed according to customer requirements;
- Composed of gear box body, breather, oil filler oil level gauge and other parts.
- The welding process implements EN15085 welding system requirements.
Our Advantages
Application
Product Display
Company Profile
ZJD is located in Xihu (West Lake) Dis. Economic Development Zone, Xihu (West Lake) Dis. District, HangZhou, ZheJiang , which has very good transportation convenience and location advantages.ZJD own 1 subsidiary, which is located in HangZhou city, ZheJiang province, which is mainly responsible for EMU accessories for CRRC’s factory nearby.
ZJD’s production and office space is more than 12,000 square meters, and more than 60 sets of various types of CNC machining and quality control equipment.ZJD’s main products are widely used in CHINAMFG CR400, CR300, CR200 series standard EMUs, and expanded to subways, export passenger cars and EMUs and other products.
ZJD has more than 60 employees and more than 20 technical management personnel. The technical management team has many years of working experience in the rail transit industry.
Certifications
ZJD has obtained the national high-tech enterprise certification, 6 types of products have passed the high-tech certification, and related products have obtained more than 20 patents.
ZJD has established a comprehensive quality management system and has got ISO9001 quality management system certification, ISO/TS 22163 (IRIS) international railway industry standard certification, EN15085-2 railway vehicles welding system certification, and CHINAMFG product supply service qualification certification.
FAQ
1. Who are we?
HangZhou ZJD Rail Equipment Co.,Ltd. was established in 2012, which is a professional manufacturer of rail equipment and accessories.
2. Are you a reliable supplier?
ZJD-Excellent Manufacturer focusing on the rolling stock industry
Provide full-process Design, Production, Testing and Service according to customer requirements.
3.What can you buy from us?
We have designed and supplied a series of products such an air duct systems, piping systerms, pneumatic control units,etc.The product are used in various fields such an EMUs,subways,locomotives,wagon engineering vehicles,etc.
4. What services can we provide?
Provide customized services of heavy industry products for special requirements.
Provide diversified parts and trade services such as port machinery, steel heavy industry, mining machinery, etc.
Provide customized products for new energy equipment
Provide key process technology solutions for special parts in the field of new energy equipment.
Application: | Machinery, Railway |
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Function: | Speed Changing, Speed Reduction, Speed Increase |
Layout: | Coaxial |
Hardness: | Hardened Tooth Surface |
Type: | Cylindrical Gear Box |
Transport Package: | Box |
Customization: |
Available
| Customized Request |
---|
Is it Better to Repair or Replace a Damaged Gearbox?
Deciding whether to repair or replace a damaged gearbox depends on several factors and considerations:
- Extent of Damage: Assess the severity of the gearbox damage. Minor issues like worn bearings or seals may be repairable, while extensive damage may necessitate a replacement.
- Cost of Repair: Compare the cost of repairing the gearbox to the cost of replacing it with a new or remanufactured unit. In some cases, repairs might be more cost-effective.
- Availability of Parts: Availability of replacement parts for the gearbox can influence the repair option. If parts are hard to find, replacement might be a more viable choice.
- Age and Condition: Consider the age and overall condition of the vehicle. If the vehicle is older and nearing the end of its lifespan, a replacement gearbox might offer better long-term reliability.
- Performance and Efficiency: A new or remanufactured gearbox might offer improved performance and efficiency compared to a repaired one.
- Future Maintenance: Evaluate potential future maintenance needs of both repair and replacement options. A replacement gearbox might come with a warranty and require less frequent maintenance.
- Professional Assessment: Seek advice from a qualified mechanic or technician who can thoroughly assess the gearbox and provide recommendations based on expertise.
Ultimately, the decision to repair or replace a damaged gearbox should be based on a careful evaluation of these factors. It’s recommended to consult with professionals to make an informed choice that best suits your specific situation and budget.
editor by CX 2023-09-30
China Hot selling Chinese Manufacture Worm Gear Box Electric Helical Gear Box for Sale gearbox engine
Product Description
High Quality electric speed reducer box gear reducer motors 220vac |
High Quality electric speed reducer box gear reducer motors 220vac |
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
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Application: | Motor |
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Hardness: | Hardened Tooth Surface |
Installation: | Vertical Type |
Samples: |
US$ 30/Piece
1 Piece(Min.Order) | Order Sample |
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Customization: |
Available
| Customized Request |
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Benefits of Regular Gearbox Maintenance
Regular maintenance of gearboxes offers numerous advantages:
- Extended Lifespan: Proper maintenance helps prevent premature wear and breakdown, increasing the gearbox’s overall lifespan.
- Reduced Downtime: Regular inspections and maintenance can identify issues early, minimizing unplanned downtime for repairs.
- Improved Efficiency: Well-maintained gearboxes operate more efficiently, leading to energy savings and optimized performance.
- Cost Savings: Routine maintenance reduces the need for costly major repairs or replacements.
- Enhanced Safety: Regular maintenance ensures safe operation by addressing potential hazards and malfunctions.
- Optimal Performance: Properly maintained gearboxes deliver consistent and reliable performance for machinery and equipment.
- Preserved Functionality: Maintenance prevents issues that could lead to reduced functionality or complete failure.
- Reduced Environmental Impact: Well-maintained gearboxes consume less energy and minimize waste, contributing to sustainability efforts.
- Compliance: Regular maintenance helps meet industry regulations and standards for equipment safety and performance.
Implementing a proactive maintenance plan can provide these benefits and contribute to the overall success of your machinery and operations.
editor by CX 2023-09-05
China Nice Shape WPEX Worm Gear Speed Reducers Gearboxes Gearmotors Planetary Hypoid Helical for industrial machines gearbox assembly
Warranty: 1 12 months
Relevant Industries: Lodges, Garment Stores, Developing Material Stores, Production Plant, Machinery Restore Shops, Meals & Beverage Manufacturing facility, Farms, Restaurant, Home Use, Retail, Foodstuff Store, Printing Outlets, Development works , Strength & Mining, Foods & Beverage Retailers, Marketing Firm, Other
Bodyweight (KG): 40 KG
Tailored help: OEM, ODM, OBM
Gearing Arrangement: Worm
Output Torque: 1.8-2430N.M
Input Speed: 750-1500rpm
Output Speed: 14-280rpm
clolor: Blue/gray/yellow
Packaging Specifics: Cartons and robust wooden situation for sea transporation
Port: HangZhou,ZheJiang
WP worm reducer:WP worm equipment and worm reducer is developed on the basis of wd reducer, the worm is produced of 45 # higher top quality metal soon after heattreatment processing and manufacturing, worm gear with tin bronze solid, dress in-resisting efficiency is very good, specifically on thebearing capacity is more clear, is primarily utilized in plastics, metallurgy, beverage, mining, lifting transport, chemical reductiondrive building and other mechanical equipment.WP worm reducer features:1, sleek transmission, vibration, so that the impact and sounds are small, deceleration ratio, broad versatility, can be employed withall sorts of mechanical equipment.2, can achieve a huge transmission ratio by solitary phase transmission, compact composition, most kinds of reducer has betterself-locking, braking requirements of mechanical gear can save the brake device.3. The meshing friction decline of worm screw tooth and worm equipment tooth area is large, so the transmission efficiency is lowerthan that of the gear, which is prone to heating and substantial temperature.4. Increased requirements for lubrication and cooling.5, great compatibility, worm equipment and worm are produced in accordance with countrywide expectations, bearings, oil seals and otherstandard components.6. Types of box entire body: standard sort (box physique is vertical or horizontal composition with sole baseboard) and universal sort (box bodyis rectangular, with set screw holes on several sides, without sole baseboard or with sole baseboard mounted independently)7, the enter shaft link mode has the standard kind (single input shaft and double enter shaft), with 2 types of motor flange.8. The place route of the output and enter axes is reduce and higher Output shaft up and down Enter axis up and down.9. Two or 3 reducer sets can be utilised to kind multi-stage reducer to get the greatest transmission ratio. Packing & Supply Packaging: In buy to make certain the integrity of merchandise physical appearance, we will pick cartons, wooden pallets and wood pallets in accordance to customer demands. ●Delivery time: Each and every reducer is produced and tested in accordance with rigid and fixed processes to guarantee that the top quality is correct just before leaving the manufacturing facility and supply on time. ●Transportation manner: We will decide on the most suitable mode of transportation for our consumers according to the bodyweight and dimensions of the merchandise. We can also select the manner of transportation in accordance to the demands of our clients. ●Receiving and right after-product sales support: Following obtaining the goods, make sure you check out whether or not they are in excellent issue. We will provide buyers with excellent soon after-product sales support. Business Profile HangZhou Suyishi Transmission Co., Ltd. is a skilled producer and distributor of speed reducer,gearbox, electric powered motor, gearmotor, screw jack, couplings and other transmission merchandise. We will provide buyers at house and abroad with value-effective prices and secure quality. Welcome domestic and international customers to inquire and cooperate.With quick supply, superior soon after-revenue service, advanced creating facility, our pace reducer offer nicely equally at property and overseas. We have exported our reducers to Southeast Asia, Jap Europe and Center East and so on. Our goal is to create and innovate on foundation of higher good quality, and develop a very good reputation for reducers. FAQ 1. who are we?We are primarily based in ZHangZhoug, China, start off from 2571,promote to Jap Asia(fifty five.00%),North The us(5.00%),Eastern Europe(5.00%),South Asia(5.00%). There are total about 11-50 individuals in our office.2. how can we ensure good quality?Often a pre-manufacturing sample prior to mass productionAlways ultimate Inspection prior to shipment3.what can you buy from us?velocity reducer,Gearbox,Electric motor,Gearmotor,Couplings4. why must you get from us not from other suppliers?We have some outstanding salesman ( with far more than 10 a long time epxort expertise)5. what providers can we give?Recognized Supply Conditions: FOB,CFR,CIF,EXW,Specific Delivery;Accepted Payment Currency:USD,EUR,CNYAccepted Payment Type: L/C,D/P D/A,MoneyGram,PayPal,Western Union,CashLanguage Spoken:English,Chinese,Spanish,Arabic,Russian Semi-Automated PET Bottle Blowing Machine Bottle Making Device Bottle Moulding MachinePET Bottle Generating Equipment is appropriate for generating PET plastic containers and bottles in all shapes. Title goes here.Semi-Computerized PET Bottle Blowing Equipment Bottle Producing Machine Bottle Moulding MachinePET Bottle Generating Device is ideal for making PET plastic containers and bottles in all shapes.
How to Select a Gearbox
When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
Function
The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.
Purpose
A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
Application
When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.
Material
When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
Manufacturing
The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.
editor by czh
China OEM R F K S Series Gear Box Industrial Transmission Parts Shaft Mount Geared Motor Speed Reducer Worm Bevel Helical Gearbox near me shop
Merchandise Description
Company Profiles
-We are a foremost equipment motor maker
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a top producer of equipment motor and gearbox.
Given that 1991, we have specialized in production a wide variety of gear motor and equipment box which includes:
- helical equipment motor
- helical bevel gear motor
- parallel shaft helical equipment motor
- helical worm gear motor
- hoist push
- hefty-obligation helical gearbox
- hefty-obligation helical bevel gearbox
- gear motor for automobile parking method
- sprial bevel gearbox
Item Description
T collection equipment motor are composed of 3 phases helical equipment and bevel gear. Input shaft and output shaft is 90°.
Mounting situation: footed mounting, flange mounting, shaft mounting and so forth.
Specialized data:
Output pace:10 ~ 522 rpm
Rated output torque:10 ~ 48000 Nm
Motor power: .12 ~ two hundred KW
Solution Demonstrate
Item Specification
Product attributes | |||||||
1. T sequence helical bevel equipment motor enables substantial-torque, use-free operation. | |||||||
2. High electrical power density, ware cost-free, long support daily life and a variety of diminished backlash choices | |||||||
3. As they also have a extended upkeep-cost-free support lifestyle, they can be utilised in each and every application with AC asynchronous motors, asynchronous and synchronous servomotors. | |||||||
General Technical data | |||||||
Housing content | HT250 substantial-power solid iron | ||||||
Housing hardness | HBS190-240 | ||||||
Pinion substance | 20CrMnTiH | ||||||
Gear materials | 20CrMnTiH | ||||||
Surface hardness of gears | HRC58°~62 ° | ||||||
Gear core hardness | HRC33~forty | ||||||
Input/output shaft content | 40CrMnTiH | ||||||
Input / Output shaft hardness | HRC25~30 | ||||||
Machining precision of gears | accurate grinding, 6~7 Quality | ||||||
Lubricating oil | GB L-CKC220 | ||||||
Heat remedy | tempering, cementiting, quenching, and many others. | ||||||
Efficiency | 94%~96% (is dependent on the transmission phase) | ||||||
Noise (MAX) | 60~68dB | ||||||
Temp. rise (MAX) | 40°C | ||||||
Temp. rise (Oil)(MAX) | 50°C | ||||||
Vibration | ≤20µm | ||||||
Backlash | ≤20Arcmin | ||||||
Brand of bearings | China Prime manufacturer C&U,LYC,TMB or other brand names asked for, SKF….. | ||||||
Brand of oil seal | CTY— ZheJiang or other brands requested |
Package
Plastic bag + wood carton
Certificate
FAQ
Q: Can you print other shades?
Sure. Custom-made coloration can be printed on the gear motor according to your requirements.
Q: Is that factory cost?
Yes. We CZPT you all rates are based mostly on manufacturing facility.
Q: What is the existence span? what is the ensure
The lifespan of gear motor can attain 5-20 years relying on diverse working situations .The guarantee time is 1 calendar year right after shipping and delivery.
Q: What files are accessible?
A total assortment paperwork including structural drawings, packing listing, installation manual and relative certificates can be presented. Furthermore, customs declaration is provided. We offer 1-end support for you.
Q: Is it capable to customized?
yes, we could re-design and produce the equipment motor as your needs if the quantity is massive.
Gearboxes and reducers are enclosed mechanical reduction products typically utilised in today’s automatic management systems to command torque from your motors and complete other motion-relevant responsibilities. A gearbox enables you to improve torque even though minimizing the speed of your primary mover output shaft. The output shaft of the gearbox rotates at a slower pace than the enter shaft. This generates a mechanical edge, growing torque. Conversely, your gearbox can be established in reverse, offering elevated shaft pace and decreased torque. Two widespread transmission configurations are straight and correct angle. On-line types usually consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Correct-angle types usually use worm or helical gear drives, nevertheless, hybrid drives are also offered. Gearmotors combine an enclosed gear set with an electric powered motor to improve torque and performance whilst reducing speed. While extra friction, inertia, or sharp load alterations for quick-expression operation of the actuator can cause difficulties, they give a prolonged operating daily life by avoiding overloading. Numerous equipment ratios, speeds and torques are available to help improve performance and decrease possible difficulties. Look through to find the proper gearbox and reducer for your automation undertaking.
The time period “gearbox” is utilized to refer to any system that connects a motor to a equipment and is composed of a series of gears, also known as a equipment set. It receives the principal input speed from the motor and alterations it to a distinct output speed employing its gears. Diverse kinds and combinations of gears serve distinct purposes. The sorts of gears found in gearboxes include spur gears, bevel gears, helical gears, helical gears and worm gears. The efficiency effectiveness of a gearbox is represented by the gearbox ratio, which is the ratio of the velocity of the enter supply to the velocity of the output supply
China Custom Transmission Motor Gearbox Unit Wp Nmrv Swl Screw Drive Lifts Stepper Cyclo Cycloidal Extruder Helical Planetary Bevel Worm Speed Variator Gear Reducer Gearbox with Best Sales
Item Description
Transmission Motor Gearbox Device Wp Nmrv Swl Screw Push Lifts Stepper Cyclo Cycloidal Extruder Helical Planetary Bevel Worm Pace Variator Gear Reducer Gearbox
Attributes
1. Compact structure and simple assembly
two. Extensive speed ranges and substantial torque
3. Low sound, good sealing functionality, large efficiency
four. Steady and secure, long life span, universal
5. Multi-composition, different assembling techniques
Solution Photos
Solution Description
ANG Helical Equipment Reducer | |
Design | R17 ~ 187, F37-177, K37-187, S37-97, HB01-26 |
Input energy | .06kw ~ 5000kw |
Input velocity | 750rpm ~ 3000rpm |
Reduction ratio | 1/1.3 ~ 1/27000 |
Enter motor | AC (1 section or 3 phase) / DC / BLDC motor |
Put in sort | Foot / Reliable shaft / Hollow shaft / Output flange… |
Performance | 94% ~ ninety eight % for R F K collection |
Content of housing | die-cast aluminum / Forged iron / Stainless metal |
Precision of gear | Accurate grinding, class 6 |
Warmth treatment | Carburizing and quenching |
Add-ons | Brake / Flange / Motor adapter / Torque arm … |
Rewards
FAQ
Q: Can you make the gearbox with customization?
A: Sure, we can personalize for each your ask for, like power, voltage, velocity, shaft dimensions, flange, terminal box, IP quality, etc.
Q: Do you provide samples?
A: Sure. The sample is obtainable for testing.
Q: What is your MOQ?
A: It is 1pcs for the starting of our company.
Q: What is actually your direct time?
A: Common solution require 5-30days, a bit longer for tailored products.
Q: Do you supply specialized help?
A: Indeed. Our business have layout and growth staff, we can provide specialized support if you
need.
Q: How to ship to us?
A: It is offered by air, or by sea, or by prepare.
Q: How to pay out the cash?
A: T/T and L/C are favored, with a diverse forex, like USD, EUR, RMB, and so on.
Q: How can I know the item is suitable for me?
A: >1ST confirm drawing and specification >2nd examination sample >3rd commence mass creation.
Q: Can I appear to your business to visit?
A: Yes, you are welcome to visit us at any time.
Q: How shall we get in touch with you?
A: You can send inquiry directly, and we will react inside 24 hours.
Appropriate angle gearboxes (worm and planetary gears) are robust and can be utilised for 90° turns. An inline reducer (parallel shaft and planetary) is an excellent matching motor with high input speeds, or when gear motor effectiveness is crucial. Speak to our complex income personnel to support figure out which transmission solution is best for you.
We are experienced transmission dealers and supply a broad range of transmissions, an important element of several push methods. Gearboxes can be used to decrease or enhance pace, increase torque, reverse or modify the route of a generate shaft. Gearboxes are also identified as gear drives, speed reducers, gear motors, velocity reducers and equipment reducers.
China factory Plastic Extruder Gearbox Right Angle Nmrv 90 Deagree Brushed Motor Worm Wheel Dune Buggy Small Speed Increasing Helical Planetary Power Transmission Gel Blaster near me manufacturer
Solution Description
Plastic extruder gearbox proper angle nmrv ninety deagree brushed motor worm wheel dune buggy tiny speed increasing helical planetary power transmission gel blaster
Planetary gearboxes are utilized in various situations exactly where higher performance and substantial reduction ratio are needed in a little place. That includes substantial precision and higher torque-to-quantity ratio, it is excellent for torque improve, deceleration, specific positioning and manage of regenerative equipment. To guarantee that the picked planetary gearbox is the very best in shape for your application, it is essential to consider parameters this sort of as torque, backlash and equipment ratios when selecting a planetary gearbox.
Gear reducers, also known as reducers, come in numerous transmission variations and are developed to multiply torque and decrease enter velocity to a preferred output speed. The principal benefit of inline gearboxes is their potential to preserve manage in programs involving large rotational speeds. Their effectiveness and capability to give high input speeds with minimal backlash make inline reducer gearboxes perfect for a wide variety of movement control applications
China Custom Best Selling S37-97 Series Helical Worm Gear Speed Reducer 90 Degree Gear Box near me supplier
Item Description
Company Profiles
-We are a top equipment motor manufacturer
ZHangZhoug Xihu (West Lake) Dis.hai Reducer is a foremost maker of equipment motor and gearbox.
Given that 1991, we have specialized in manufacturing a vast variety of gear motor and gear box like:
- helical equipment motor
- helical bevel equipment motor
- parallel shaft helical gear motor
- helical worm gear motor
- hoist drive
- hefty-responsibility helical gearbox
- large-responsibility helical bevel gearbox
- gear motor for automobile parking technique
- sprial bevel gearbox
Solution Description
E sequence gear motor is combined with helical gear and worm gear. It is 90° for enter and output shaft.
Mounting situation: footed mounting, flange mounting and shaft mounting and so forth.
Complex data:
Output speed:.twelve~397rpm
Rated output torque:ten~4200N*m
Motor electricity: .12~22KW
Merchandise Demonstrate
Solution Specification
Product features | |||||||
1. Inexpensive procedure, minimal sounds and large permitted overhung hundreds. | |||||||
2. Due to their outstanding efficiency, these drives can be utilised in every single industrial sector and customized to individual torque and velocity needs. | |||||||
General Complex information | |||||||
Housing material | HT250 substantial-strength solid iron | ||||||
Housing hardness | HBS190-240 | ||||||
Pinion material | 20CrMnTiH | ||||||
Gear content | 20CrMnTiH | ||||||
Surface hardness of gears | HRC58°~sixty two ° | ||||||
Gear core hardness | HRC33~40 | ||||||
Input /output shaft content | 40CrMnTiH | ||||||
Input / Output shaft hardness | HRC25~thirty | ||||||
Machining precision of gears | accurate grinding, 6~7 Grade | ||||||
Lubricating oil | GB L-CKC220 | ||||||
Heat treatment method | tempering, cementiting, quenching, etc. | ||||||
Efficiency | 94%~ninety six% (depends on the transmission phase) | ||||||
Noise (MAX) | 60~68dB | ||||||
Temp. rise (MAX) | 40°C | ||||||
Temp. rise (Oil)(MAX) | 50°C | ||||||
Vibration | ≤20µm | ||||||
Backlash | ≤20Arcmin | ||||||
Brand of bearings | China Best manufacturer C&U,LYC,TMB or other manufacturers requested, SKF….. | ||||||
Brand of oil seal | CTY— ZheJiang or other makes requested | ||||||
E —- sequence helical-worm gear motor | |||||||
E-series one levels | |||||||
Model | Output Shaft Dia. | Middle Peak | Output Flange Dia. | Electricity | Ratio | Permitted Torque | Output Speed |
Solid (mm) | (mm) | (mm) | (kw) | (Nm) | (RPM) | ||
E37 | 20k6 | 80j6 | 80/a hundred and twenty | .12~1.5 | six.seventy two~a hundred and sixty | one zero five | eight.4~397 |
E47 | 25k6 | 100j6 | 110/a hundred and sixty | .12~1.5 | seven.5~212 | a hundred ninety | 6.6~192 |
E57 | 30k6 | 112j6 | one hundred thirty/200 | .18~3. | 7.5~212 | 340 | 6.5~194 |
E67 | 35k6 | 140j6 | one hundred thirty/200 | .25~5.five | 7.forty five~215 | 565 | 6~189 |
E77 | 45k6 | 180j6 | 180/250 | .37~7.five | 7.9~257 | 1200 | three.5~177 |
E87 | 60m6 | 225h6 | 250/350 | .fifty five~fifteen | eight.fifty two~277 | 2600 | 1.~171 |
E97 | 70m6 | 280h6 | 350/450 | one.5~22 | eight.26~282 | 4185 | four.9~177 |
E- sequence double stages | |||||||
Model | Output Shaft Dia. | Center Peak | Output Flange Dia. | Energy | Ratio | Permitted Torque | Output Speed |
Strong (mm) | (mm) | (mm) | (kw) | (Nm) | (RPM) | ||
E37D17 | 20k6 | 80j13 | eighty/one hundred twenty | .12 | a hundred and ten~202 | 89 | six.8~thirteen |
E47D17 | 25k6 | 100j13 | 110/a hundred and sixty | .twelve~.eighteen | one hundred eighty~438 | 255 | 3.2~7.four |
E57D17 | 30k6 | 112j13 | a hundred thirty/200 | .twelve~.25 | 131~655 | 311 | two.1~9.nine |
E67D37 | 35k6 | 140j13 | a hundred thirty/200 | .12~.37 | 246~1363 | 600 | 1.~5.six |
E77D37 | 45k6 | 180j13 | 180/250 | .12~1.one | 219~3540 | 1230 | .39~6.four |
E87D57 | 60m6 | 225h13 | 250/350 | .twelve~1.5 | 205~7643 | 2810 | .eighteen~6.9 |
E97D57 | 70m6 | 280h13 | 350/450 | .twelve~3. | 179~11267 | 4420 | .12~7.seven |
Remarks: please refer to our catalogue or question for sales man when your complex demands is specific. |
Package deal
Plastic bag + wooden carton
Certificate
FAQ
Q: Can you print other colours?
Indeed. Tailored color can be printed on the gear motor according to your requirements.
Q: Is that manufacturing facility price tag?
Sure. We CZPT you all rates are based mostly on manufacturing facility.
Q: What is the lifestyle span? what is the guarantee
The lifespan of gear motor can attain 5-20 years relying on various functioning problems .The ensure time is 1 yr right after shipping and delivery.
Q: What paperwork are obtainable?
A total range documents which includes structural drawings, packing checklist, installation manual and relative certificates can be offered. In addition, customs declaration is offered. We provide one-quit support for you.
Q: Is it in a position to custom-made?
yes, we could re-design and create the equipment motor as your requirements if the quantity is big.
Gearboxes and reducers are enclosed mechanical reduction devices commonly used in today’s automatic manage methods to command torque from your motors and achieve other motion-connected tasks. A gearbox allows you to boost torque while reducing the speed of your key mover output shaft. The output shaft of the gearbox rotates at a slower pace than the input shaft. This produces a mechanical benefit, rising torque. Conversely, your gearbox can be set in reverse, offering increased shaft velocity and reduced torque. Two typical transmission configurations are straight and appropriate angle. On-line types usually consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic generators. Correct-angle types usually use worm or helical equipment drives, nevertheless, hybrid drives are also offered. Gearmotors merge an enclosed gear set with an electric powered motor to enhance torque and overall performance while minimizing velocity. Whilst further friction, inertia, or sharp load adjustments for quick-phrase procedure of the actuator can trigger difficulties, they supply a prolonged working lifestyle by avoiding overloading. Different equipment ratios, speeds and torques are accessible to aid enhance functionality and minimize prospective problems. Search to find the appropriate gearbox and reducer for your automation project.
We are seasoned transmission dealers and provide a broad selection of transmissions, an crucial element of numerous generate systems. Gearboxes can be used to lessen or boost speed, boost torque, reverse or modify the route of a push shaft. Gearboxes are also recognized as gear drives, velocity reducers, equipment motors, velocity reducers and equipment reducers.
China Good quality Speed Worm Reducer Gearbox Speed Reducer Jack Worm Agricultural Planetary Helical Bevel Worm Steering Gear Motor Nmrv Speed Reducer Gearbox near me shop
Merchandise Description
Velocity Worm Reducer Gearbox Pace Reducer Jack Worm Agricultural Planetary Helical Bevel Worm Steering Equipment Motor Nmrv Speed Reducer Gearbox
Worm Equipment Reducers
A worm reducer is a kind of reduction gear that is employed to convert higher motor pace input into reduced velocity output even though also keeping substantial torque. The worm producer is composed of a equipment in the sort of a screw meshed into the machine which outputs in the correct angle orientation. The worm gearbox is largely produced of bronze with metal or stainless metal worm. The measurement of the worm reducer is quite small and sleek in contrast to other gear reducers which helps make it extremely handy for rated motor pace and place problems.
Utilizes of Worm Reducers?
The worm reducers are utilized in fields like tuning devices, elevators, escalators, conveyor belts, health-related gear, power transmission systems, and stability CZPT to name a few.
one) Aluminum alloy die-casted gearbox
two) Compact composition will save mounting area
3) Extremely correct
four) Operates forward and backward
five) Higher overload capacity
six) Steady transmission with reduced vibration and noise
Product: |
RV series |
Ratio: |
seven.5,ten,15,twenty,25,thirty,forty,fifty, sixty, |
Coloration: |
Count on buyer/Blue/ Silver White |
Content: |
Housing — Aluminum |
Worm Gear–Cooper(ten-3 #) |
|
Worm Shaft–20CrMnTi with carburizing and quenching, surface area hardness is 56-62HRC |
|
Shaft-chromium metal-forty five# |
|
Bearing: |
NSK or Chinese substantial high quality bearing |
OIL Seal: |
Double lip/NOKCFWTCSNAK |
Lubricant: |
Artificial & Mineral |
Input Energy: |
.06kw,.09kw, |
Usages: |
In industrial equipment: Foodstuff things, Ceramics, chemical, as nicely as packing, printing, dyeing, woodworking, glass and plastics….. |
MOQ: |
10pcs |
Samples Time: |
1-3 days |
OEM Acknowledged: |
Can set consumer emblem |
Certification : |
TUV,ISO9001 |
Gearboxes and reducers are enclosed mechanical reduction products commonly used in present-day automatic manage techniques to command torque from your motors and accomplish other motion-relevant jobs. A gearbox enables you to boost torque while lowering the pace of your prime mover output shaft. The output shaft of the gearbox rotates at a slower velocity than the enter shaft. This creates a mechanical advantage, growing torque. Conversely, your gearbox can be set in reverse, delivering improved shaft pace and reduced torque. Two common transmission configurations are straight and correct angle. Online types normally consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Correct-angle patterns generally use worm or helical equipment drives, even so, hybrid drives are also offered. Gearmotors blend an enclosed equipment set with an electric powered motor to boost torque and functionality while lowering velocity. While further friction, inertia, or sharp load adjustments for quick-expression procedure of the actuator can trigger troubles, they offer a lengthy working existence by protecting against overloading. Various gear ratios, speeds and torques are accessible to help enhance performance and minimize likely issues. Browse to uncover the correct gearbox and reducer for your automation project.
Gearboxes are mechanical units that support generate programs keep the best possible velocity and torque for applications. Also known as gearboxes and gear drives, they reduce the rotational pace of the enter shaft by a particular percentage and increase the electrical power sent to the output shaft by the very same proportion. Ratio multipliers enhance the deceleration and torque provided by the reducer by a particular ratio and are suited for parallel installations. Mounting bases, torque arms and flange couplings are accessories employed with the reducer. They are generally used in purposes exactly where the reducer is not directly related to the travel system.