Product Description
Product Description
| Name: | Factory Direct Sales Speed Increaser Gear Box |
| Material: | stainless steel, carbon steel, alloy steel and so on. |
| Designs: | 1. As per customer’s drawing |
| 2. As per customer’s samples | |
| Surface Treatment: | 1. Polish |
| 2. Sand blasting | |
| Service: | OEM service available |
| Products: | All kinds of stainless steel casting: include pipe fitting, valve part, automotive parts,railroad parts, agriculture parts, marine parts, lighting parts,pump body, architectural parts and furniture parts so on. |
| Advantages: | Experienced to machine casting parts |
| Near to HangZhou port | |
| 3. We provide: OEM stainless steel lost wax castings and OEM machining services for stainless steel lost wax castings. We have: CNC Machining, CNC turning, CNC Milling, 3D CMM Inspection and CNC Optical Inspection. |
Detailed Photos
Company Profile
HangZhou Lucky Stone Import & Export Co., Ltd. specialize in CNC machining, investment casting, die casting, gravity casting, forging and stamping. We produce complex parts and aviation assemblies, and coordinate all steps required while providing the best quality and shortest possible lead time.
Based on our advanced equipment, more than 10 years experience and QC system, we have powerful ability to develop new items according to our customer’s drawings or samples.
We exert strict quality control in production processes, and our products comply with the requirements of oil, mine, defense, power generation and other industries. Our expertise lies in complex parts machining of carbon steel, alloy steel, stainless steel, aluminum and all kinds of metal. Moreover, we offer full tested subassemblies and assemblies as well as supply chain consolidation with complete traceability from raw materials to finished goods.
Certificated quality control system and high efficient organization, as well as high attention from the whole company, have steadily improved products quality and reduced producing costs in recent years.
OEM or ODM products are welcome. We will be your best choice, and we expect to be successful together with you !
Our Service
Product/Mold Design:
ODM/OEM products are highly welcome, and we have many years export experience in US and Europe market.
All kinds of drawings are available, such as dwg, pdf, jpg, stp, igs and etc.
Molds Making:
In order to ensure lead time and quality, all the molds will be made in our CNC machining workshop.
CNC Machining Workshop:
We have many sets of CNC Machining Center and CNC lathes, and could ensure 0.01-0.02mm tolerance depending on products design, size and raw material.
Heat Treatment:
Some castings need to be heat treated to get better and stable structure.
Manual Casting by Experienced Workers:
Our workers are full of experience and operate every process very carefully.
FAQ
1. Are you a manufacturer or a trading company?
We are a professional manufacturer with over 10 years’ experience for designing and producing casting parts and machining parts.
2. How can I get some samples?
If you need, we are glad to offer you samples for free, but the new clients are expected to pay the mould coast and courier cost.
3. Can you make casting according to our drawing?
Yes, we can make casting according to your drawing, 2D drawing, or 3D cad model, both available. If the 3D cad model can be supplied, the development of the tooling can be more efficient. But if without 3D, based on 2D drawing we can still make the samples properly approved.
4. Can you make casting based on our samples?
Yes, we can make measurement based on your samples to make drawings for tooling making.
5. What’s your quality control device in house?
We have spectrometer in house to monitor the chemical property, tensile test machine to control the mechanical property and UT Sonic as NDT checking method to control the casting detect under the surface of cast.
For more information, please feel free to contact us!
| Casting Method: | Thermal Gravity Casting |
|---|---|
| Process: | Lost Wax Casting |
| Molding Technics: | Pressure Casting |
| Application: | Hardware |
| Material: | Stainless Steel |
| Surface Preparation: | Polishing |
| Samples: |
US$ 1/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Steps to Replace a Faulty Gearbox in an Automobile
Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:
- Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
- Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
- Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
- Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
- Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
- Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
- Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
- Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
- Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
- Lower Engine: Carefully lower the engine back into its original position if it was suspended.
- Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
- Final Check: Double-check all connections and ensure that all components are properly secured.
- Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
- Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.
It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.
editor by CX 2023-11-29
China best V3sh7 Bevel Helical Gear Speed Reduction Gearbox for Steel Plant gearbox definition
Product Description
PROFESSIONAL MANUFACTURE
— SINCE 1995
V3SH7 bevel Helical gear speed reduction gearbox for Steel plant
Chinese electric motor speed reducer is widely used in mining machinery, chemical industry,steel metallurgy, light
industry,environmental protection, paper making, printing, lifting transport, food industry and so on.
Main Series Product: R series helical gear motor reducer, K series spiral bevel gear reducer, NGW, P series planetary gear reducer, H B series helical gearbox, Z (ZDY, ZLY, ZSY, and ZFY) serial hard tooth surface cylindrical gearbox reducer, D (DBY and DCY) serial hard tooth surface cone gear reducer, cycloidal speed reducer, etc. Meanwhile, map sample processing business can be undertaken.
Product Description
Realized parallel shaft,right-angle shaft modes and horizontal,vertical mounting modes.
Using less component parts.
Applying advanced grinding process which improved the stability and the efficiency of transmit power with lower noise.
Mounting mode:foot-mounted,flange-mounted,swing base-mounted,torque-arm-mounted.
Ratio range:1.23~450. It will be higher when combining with K&R series reducer.
Product Parameters
|
Type |
Input Speed r/min |
Transmission Ratio |
Type |
Input Speed r/min |
Transmission Ratio |
Type |
Input Speed r/min |
Transmission Ratio |
|
H1SH3/5/7/ |
750 |
1.25-2 |
B2SH H2SH4/5/6/7/ |
750 |
5-9 |
B3SH H3SH4/5/6/7/8 |
750 |
12.5-112 |
|
224-5.6 |
10-28 |
|||||||
|
1000 |
1.25-2 |
1000 |
5-9 |
1000 |
12.5-112 |
|||
|
2.24-5.6 |
10-28 |
|||||||
|
1500 |
1.25-2 |
1500 |
5-6.3 |
1500 |
12.5-31.5 |
|||
|
4-5.6 |
7-9 |
35.5-56 |
||||||
|
|
|
10-16 |
63-112 |
|||||
|
18-28 |
|
Model selection for washing machine Gear Box Transmission:
Closely using the ideal reduction ratio.
Reduction ratio = servo motor speed / reducer output shaft speed
Torque calculation: Torque calculation is very important for the life of reducer, and pay attention to whether the maximum torque value (TP) of acceleration exceeds the maximum load torque of the reducer.
The applicable power is usually the applicable power of the servo models on the market, the applicability of the reducer is very high, the working coefficient can be maintained above 1.2, but the choice can also be based on their own needs to decide. industrial helical gearbox. H PV series High quality Right Angle Unique speed reducer HB helical gearbox / gear box.
Detailed Photos
Chinese Speed Reducer/industrial helical gearbox is a mechanical transmission in many fields of the national economy. The product categories covered by the industry include all kinds of gear reducer, planetary gear reducer and worm reducer, as well as various special transmission devices such as speed increasing device, speed control Devices, including various types of flexible transmission devices, such as compound transmission. Products and services in the field of metallurgy, nonferrous metals, coal, building materials, ships, water conservancy, electricity, construction machinery and petrochemical industries.
In all fields of national economy and national defense industry, gearbox products have a wide range of applications. Food light industry, electric machinery, construction machinery, metallurgy machinery, cement machinery, environmental protection machinery, electronic appliances, road construction machinery, water conservancy machinery, chemical machinery, mining machinery, conveyor machinery, building materials machinery, rubber machinery, petroleum machinery and other industries have strong demand of Reducer products.
Packaging & Shipping
Application
| Driven machines | |||
| Waste water treatment | Thickeners,filter presses,flocculation apparata,aerators,raking equipment,combined longitudinal and rotary rakes,pre-thickeners,screw pumps,water turbines,centrifugal pumps | Dredgers | Bucket conveyors, dumping devices, carterpillar travelling gears, bucket wheel excavators as pick up, bucket wheel excavator for primitive material, cutter head, traversing gears |
| Chemical industry | Plate bending machines, extruders, dough mills, rubbers calenders, cooling drums, mixers for uniform media, agitators for media with uniform density, toasters, centrifuges | Metal working mills | plate tilters, ingot pushers, winding machines, cooling bed transfer frames, roller straigheners, table continuous intermittent, roller tables reversing tube mills, shears continuous, casting drivers, reversing CHINAMFG mills |
| Metal working mills | Reversing slabbing mills. reversing wire mills, reversing sheet mills, reversing plate mill, roll adjustment drives | Conveyors | Bucket conveyors, hauling winches, hoists, belt conveyors, good lifts, passenger lifts, apron conveyors, escalators, rail travlling gears |
| Frequency converters | Reciprocating compressors | ||
| Cranes | Slewing gears, luffing gears, travelling gears, hoisting gear, derricking jib cranes | Cooling towers | Cooling tower fans, blowers axial and radial |
| Cane sugar production | Cane knives, cane mills | Beet sugar production | Beet cossettes macerators, extraction plants, mechanical refrigerators, juice boilers, sugar beet washing machines, sugar beet cutter |
| Paper machines | Pulper drives | Cableways | Material ropeways, continuous ropeway |
| Cement industry | Concrete mixer, breaker, rotary kilns, tube mills, separators, roll crushers | ||
Company Profile
Established in 1995 , HangZhou Boji Machinery is a professional manufacturer and exporter that is concerned with the design, development and production of Gearbox Speed Reducer. We are located in HangZhou of ZheJiang Province, with convenient transportation access. With our own brand “TianQi”, all of our products comply with international quality standards and are greatly appreciated in a variety of different markets throughout the world.
Our company possesses complete machining center, lathe, gear shaping machine, gear milling machine, gear grinding machine and assembling lines. Our well-equipped facilities and excellent quality control throughout all stages of production enables us to guarantee total customer satisfaction.
Besides, In 2005,we attained ISO9001 certification. As a result of our high quality products and outstanding customer service, we have gained a global sales network CHINAMFG South America, Saudi Arabia, Vietnam, Pakistan, Philippines, South Africa and other countries and regions.
With rich export experience, high quality products, competitive prices, good service and in-time delivery, we certain that we can meet all of your requirement and exceed your expectations. Our feature is bright with new cooperative relationships with companies from all over the world. We look CHINAMFG to speaking with you to future discuss how we can be of service to you.
FAQ
1. Who are we?
We are the Factory, with over 25 years of production experience, based in ZheJiang , China, start from 1995,sell to Domestic Market(50.00%),Mid East(10.00%),Southeast Asia(10.00%),Western Europe(5.00%),South America(5.00%),Eastern Europe(5.00%),Eastern Asia(5.00%),North America(3.00%),Africa(2.00%),Southern Europe(2.00%),South Asia(2.00%),Central America(1.00%).
2. Can you customize according to our requirements?
Yes, we can design nonstandard products according to customer’s drawing and sample.
3.What can you buy from us?
speed reducer,gearbox,gear motor,pump,crusher
4. Why should you buy from us not from other suppliers?
Founded in 1995, with over 20 years of production experience and credibility. With professional engineer team, advanced technology production and skilled workers.Specialized in the production of reducer. Map sample processing business can be undertaken.
5. What services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,DDP,DDU,Express Delivery;
Accepted Payment Currency:USD,EUR,JPY,CAD,AUD,HKD,GBP,CNY,CHF;
Accepted Payment Type: T/T,L/C,Credit Card,PayPal,Western Union,Cash;
Language Spoken:English,Chinese,Spanish,Japanese,Portuguese,German,Arabic,French,Russian,Korean,Hindi,Italian
| Application: | Motor, Machinery, Manufacturing Plant |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Samples: |
US$ 1850/Piece
1 Piece(Min.Order) | Order Sample V3SH7 bevel Helical gear speed reduction gearbox
|
|---|
| Customization: |
Available
| Customized Request |
|---|
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What is a Gearbox and How Does It Work?
A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.
Here’s how a gearbox works:
- Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
- Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
- Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
- Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.
Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.
editor by CX 2023-11-27
China Best Sales Arrow Series Extrusion Reducer Speed Reduction Gearbox for Extruder Machine gearbox engine
Product Description
Overview
Product Description
Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed
Advantages
- Absorption of very high torques and axial forces
- No need for separate thrust housing & bearing.
- Easy alignment (screw directly fits into the vore of gear box)
- Easy to assemble & dismantle.
- Very heavy duty spherical roller thrust bearing is provided.
- Power saving. (you may save up to 20 % power.)
- Less requirement of space.
- For bigger sizes water cooling is provided
- No maintenance required except periodic oil level checking.
- Higher productivity
Features
- Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
- The gearboxes are available with co-rotating and counter rotating variants
- To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
- High torque and high speed output rate
Processing Characteristics of Screw Shaft:
1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
Basic Info.
| Warranty: 1 year | Weight (KG): 500 KG |
| Place of Origin: HangZhou, China |
Gearing Arrangement: helical |
| ratio: 8-20 |
Output Torque: 2*176 |
| standard: JB/T8853-2001 |
Certificate: CE |
| Heat treatment: High-frequency Hardening |
Efficiency: 94%~98%(depends on the transmission stage) |
| Customized support:OEM ODM | Input/output shaft material 40Cr |
| Package: Wooden case |
Mount position: Flange, hollow shaft, CHINAMFG shaft |
| After-sale:Online 24/7 Installation Xihu (West Lake) Dis. | advantage: excellent quality |
| Reduction radio: 3:1 |
Mount Position: Horizontal Foot Mounted Vertical |
| Input Speed: 1500 |
Output Speed: 500 |
Packaging & delivery
|
Packing: wooden case packing |
|
| Port: HangZhou Port |
Applications
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:
- Paint and lacquer industry
- Washing agent industry
- Foodstuff industry (e.g. bread, pasta)
- Animal-feed industry (dog, cat other animal food
Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year
Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.
Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.
Product Service
|
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have 5 sales people online, and whether you have any question can be solved through online communication. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
Exhibition
Certificate
Company profile
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.
FAQ
1. Q: How about Arrow Machinery?
R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong
team which has substantial experience in R&D, manufacture, technique and sales service and has
specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity?
R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200
models of extruders and spare parts.
3. Q:What’s the delivery time?
R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough
for customized, normally within 20days .
4. Q:How about the gearbox quality and price?
R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
R: 3~5years life time for nitriding ones and bimtallic ones will be longer
One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there?
R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick you up.
7.Q:How to contact with you?
R:just reply to me if have any question.
| Application: | Motor, Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Three-Ring |
| Samples: |
US$ 3600/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
|---|
| Payment Method: |
|
|---|---|
|
Initial Payment Full Payment |
| Currency: | US$ |
|---|
| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
|---|
What is a Gearbox and How Does It Work?
A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.
Here’s how a gearbox works:
- Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
- Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
- Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
- Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.
Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.
editor by CX 2023-11-16
China wholesaler Nmrv/Nrv Nmrv050 Worm Gear Speed Reduction Reducer Gearbox components of gearbox
Product Description
NMRV REDUCTION WORM GEARBOX
The NMRV 050 motor gearbox consists of a single-stage NRV 050 worm gearbox coupled to an IEC asynchronous motor. Maximum drive power – 1.5 kW. The torque on the output shaft is 17-89 N * m. The gear motor is available in 2 mounting versions (legs / flange).
Parts materials:
Case – aluminum, flanges – aluminum, worm – steel, worm wheel CHINAMFG – bronze.
Type of lubricant: synthetic ISO VG 320.
Weight: 3.5 kg.
Type designation scheme
NMRV – 050 – 30 – 93.3 – 0.75 – B1
- NMRV – worm gear motor
- 050 – size (center distance, mm)
- 30 – gear ratio
- 93.3 – output shaft rotation speed, rpm
- 0.75 – electric motor power, kW
- B1 – mounting position
NMRV 050 gearbox performance
| i | n 1 = 2800 rpm | n 1 = 1400 rpm | n 1 = 900, rpm | |||||||||
| n 2 , rpm |
T 2M , N * m |
P kw |
RD % |
n 2 , rpm |
T 2M , N * m |
P kw |
RD % |
n 2 , rpm |
T 2M , N * m |
P kw |
RD % |
|
| 7.5 | 373 | 58 | 2.50 | 90 | 187 | 77 | 1.70 | 88 | 120 | 89 | 1.30 | 86 |
| 10 | 280 | 56 | 1.90 | 87 | 140 | 75 | 1.30 | 85 | 90 | 88 | 1.00 | 83 |
| 15 | 187 | 60 | 1.40 | 84 | 93 | 77 | 0.93 | 81 | 60 | 89 | 0.71 | 79 |
| 20 | 140 | 63 | 1.10 | 84 | 70 | 78 | 0.71 | 81 | 45 | 91 | 0.55 | 78 |
| 25 | 112 | 62 | 0.88 | 82 | 56 | 79 | 0.60 | 77 | 36 | 90 | 0.46 | 74 |
| 30 | 93 | 56 | 0.72 | 76 | 47 | 79 | 0.55 | 71 | 30 | 87 | 0.40 | 68 |
| 40 | 70 | 68 | 0.67 | 74 | 35 | 85 | 0.45 | 69 | 23 | 93 | 0.34 | 66 |
| 50 | 56 | 59 | 0.51 | 68 | 28 | 73 | 0.34 | 63 | 18 | 86 | 0.27 | 60 |
| 60 | 47 | 52 | 0.44 | 58 | 23 | 66 | 0.30 | 53 | 15 | 72 | 0.23 | 49 |
| 80 | 35 | 47 | 0.30 | 58 | 18 | 59 | 0.21 | 53 | 11 | 75 | 0.17 | 51 |
| 100 | 28 | 42 | 0.23 | 53 | 14 | 52 | 0.16 | 48 | 9 | 61 | 0.13 | 44 |
- n1 – rotational speed el. engine;
- n2 – revolutions on the output shaft;
- T 2M – torque on the output shaft;
- P is the maximum allowable engine power;
- RD – efficiency
GEARBOX FEATURE
| 1.Good quality,long life time,low noise. |
| 2.Compact,convenient. |
| 3.High efficiency,big torque. |
Overall and mounting dimensions NMRV 050
NMRV050 gear motor has a wide range of gear ratios.
Gear ratios: 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100 .
Output flange to NMRV 050 gearbox
Geared NMRV050 can be supplied with unilateral or bilateral output shaft.
The gearbox comes standard with a hollow output shaft
A torque arm is an additional option to the gearbox.
| Model | NMRV SERIES |
| Single Stage | RV25-RV150 |
| Ratio | 7.5-100 |
| Input Power | 0.06KW-15KW |
| Output Speed | 14-280rpm |
| Output Torque | 5-1800Nm |
| Core parts | worm wheel,worm shaft |
| Core parts material | worm shaft:20 Cr Mn Ti,worm wheel:Nodular cast iron interal,9-4 copper external |
| Lubrication | RV30-90:synthetic oil, RV110-150:GN460-W mineral oil |
| Bearings | C&U |
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery, Industry |
|---|---|
| Hardness: | Hardened |
| Installation: | Any Angle |
| Gear Shape: | Worm Gear |
| Step: | Single-Step |
| Type: | Worm and Wormwheel |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Is it Better to Repair or Replace a Damaged Gearbox?
Deciding whether to repair or replace a damaged gearbox depends on several factors and considerations:
- Extent of Damage: Assess the severity of the gearbox damage. Minor issues like worn bearings or seals may be repairable, while extensive damage may necessitate a replacement.
- Cost of Repair: Compare the cost of repairing the gearbox to the cost of replacing it with a new or remanufactured unit. In some cases, repairs might be more cost-effective.
- Availability of Parts: Availability of replacement parts for the gearbox can influence the repair option. If parts are hard to find, replacement might be a more viable choice.
- Age and Condition: Consider the age and overall condition of the vehicle. If the vehicle is older and nearing the end of its lifespan, a replacement gearbox might offer better long-term reliability.
- Performance and Efficiency: A new or remanufactured gearbox might offer improved performance and efficiency compared to a repaired one.
- Future Maintenance: Evaluate potential future maintenance needs of both repair and replacement options. A replacement gearbox might come with a warranty and require less frequent maintenance.
- Professional Assessment: Seek advice from a qualified mechanic or technician who can thoroughly assess the gearbox and provide recommendations based on expertise.
Ultimately, the decision to repair or replace a damaged gearbox should be based on a careful evaluation of these factors. It’s recommended to consult with professionals to make an informed choice that best suits your specific situation and budget.
editor by CX 2023-10-31
China Standard Nmrv/Nrv Nmrv040 Worm Gear Speed Reduction Reducer Gearbox gearbox adjustment
Product Description
NMRV REDUCTION WORM GEARBOX
The NMRV 040 worm gear motor is characterized by a wide range of gear ratios (5 – 80), a compact aluminum alloy housing, and ease of installation and maintenance. The unit is equipped with an engine power of 0.09 – 0.55 kW. Output shaft rotation frequency: 900 – 2800 rpm.
The NMRV 040 motor gearbox has similar mounting dimensions with the Siti MU40, STM UMI 40, Varvel SRT 40 drives and can be used to replace them.
Parts materials:
Case – aluminum, flanges – aluminum, worm – steel, worm wheel CHINAMFG – bronze.
Type of lubricant: synthetic ISO VG 320.
Weight: 2.3 kg.
Type designation scheme
NMRV – 040 – 80 – 17.5 – 0.12 – B3
- NMRV – worm gear motor
- 040 – size (center distance, mm)
- 80 – gear ratio
- 17.5 – output shaft rotation speed, rpm
- 0,12 – electric motor power, kW
- B3 – mounting position
NMRV 040 gearbox performance
| I |
n 1 = 2800 rpm | n 1 = 1400 rpm | n 1 = 900, rpm | |||||||||
| n 2 , rpm |
T 2M , N * m |
P kw |
RD % |
n 2 , rpm |
T 2M , N * m |
P kw |
RD % |
n 2 , rpm |
T 2M , N * m |
P kw |
RD % |
|
| 5 | 560 | 24 | 1.50 | 87 | 280 | 36 | 1.10 | 86 | 180 | 41 | 0.80 | 84 |
| 7.5 | 373 | 29 | 1.30 | 88 | 187 | 41 | 0.93 | 86 | 120 | 49 | 0.73 | 84 |
| 10 | 280 | 32 | 1.10 | 86 | 140 | 44 | 0.76 | 84 | 90 | 50 | 0.58 | 82 |
| 15 | 187 | 34 | 0.78 | 84 | 93 | 44 | 0.53 | 81 | 60 | 52 | 0.41 | 79 |
| 20 | 140 | 31 | 0.56 | 82 | 70 | 40 | 0.37 | 79 | 45 | 47 | 0.29 | 76 |
| 25 | 112 | 34 | 0.50 | 79 | 56 | 43 | 0.34 | 74 | 36 | 49 | 0.26 | 71 |
| 30 | 93 | 33 | 0.44 | 73 | 47 | 38 | 0.27 | 68 | 30 | 43 | 0.21 | 65 |
| 40 | 70 | 35 | 0.36 | 72 | 35 | 44 | 0.24 | 67 | 23 | 52 | 0.19 | 64 |
| 50 | 56 | 32 | 0.29 | 65 | 28 | 41 | 0.20 | 60 | 18 | 48 | 0.16 | 57 |
| 60 | 47 | 29 | 0.24 | 59 | 23 | 38 | 0.17 | 54 | 15 | 41 | 0.13 | 50 |
| 80 | 35 | 23 | 0.15 | 56 | 18 | 31 | 0.11 | 51 | 11 | 37 | 0.09 | 49 |
| 100 | 28 | 24 | 0.13 | 53 | 14 | 29 | 0.09 | 48 | 9 | 33 | 0.07 | 44 |
- n1 – rotational speed el. engine;
- n2 – revolutions on the output shaft;
- T 2M – torque on the output shaft;
- P is the maximum allowable engine power;
- RD – efficiency
GEARBOX FEATURE
| 1.Good quality,long life time,low noise. |
| 3.High efficiency,big torque. |
Overall and mounting dimensions NMRV 040
NMRV040 gear motor has a wide range of gear ratios.
Gear ratios: 5, 7.5, 10, 15, 20, 25, 30, 40, 50, 60, 80, 100 .
Output flange to NMRV 040 gearbox
Geared NMRV040 can be supplied with unilateral or bilateral output shaft.
The gearbox comes standard with a hollow output shaft
A torque arm is an additional option to the gearbox.
| Model | NMRV SERIES |
| Single Stage | RV25-RV150 |
| Ratio | 7.5-100 |
| Input Power | 0.06KW-15KW |
| Output Speed | 14-280rpm |
| Output Torque | 5-1800Nm |
| Core parts | worm wheel,worm shaft |
| Core parts material | worm shaft:20 Cr Mn Ti,worm wheel:Nodular cast iron interal,9-4 copper external |
| Lubrication | RV30-90:synthetic oil, RV110-150:GN460-W mineral oil |
| Bearings | C&U |
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery, Industry |
|---|---|
| Hardness: | Hardened |
| Installation: | Any Angle |
| Gear Shape: | Worm Gear |
| Step: | Single-Step |
| Type: | Worm and Wormwheel |
| Samples: |
US$ 20/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2023-10-25
China Standard Planetary NEMA23 Geared Stepper Motor 76mm Gearbox Ratio 10: 1 Stepper Speed Reducer CNC Router Engraver synchromesh gearbox
Product Description
Specification:
| Model No. | Step Angle | Motor Length | Current /Phase |
Resistance /Phase |
Inductance /Phase |
Holding Torque | # of Leads | Detent Torque | Rotor Inertia | Mass |
| ( °) | (L1)mm | A | Ω | mH | N.m | No. | g.cm | g.cm | Kg | |
| JK57HS41-2804 | 1.8 | 41 | 2.8 | 0.7 | 1.4 | 0.55 | 4 | 250 | 150 | 0.47 |
| JK57HS51-2804 | 1.8 | 51 | 2.8 | 0.83 | 2.2 | 1.01 | 4 | 300 | 230 | 0.59 |
| JK57HS56-2804 | 1.8 | 56 | 2.8 | 0.9 | 2.5 | 1.2 | 4 | 350 | 280 | 0.68 |
| JK57HS64-2804 | 1.8 | 64 | 2.8 | 0.8 | 2.3 | 1 | 4 | 400 | 300 | 0.75 |
| JK57HS76-2804 | 1.8 | 76 | 2.8 | 1.1 | 3.6 | 1.89 | 4 | 600 | 440 | 1.1 |
| JK57HS82-3004 | 1.8 | 82 | 3 | 1.2 | 4 | 2.1 | 4 | 1000 | 600 | 1.2 |
| JK57HS100-4204 | 1.8 | 100 | 4.2 | 0.75 | 3 | 3 | 4 | 1100 | 700 | 1.3 |
| JK57HS112-4204 | 1.8 | 112 | 4.2 | 0.9 | 3.8 | 3.1 | 4 | 1200 | 800 | 1.4 |
| Reduction ratio | 3.6 | 4.25 | 13 | 15 | 18 | 23 | 47 | 55 | 65 | 77 | 121 | 154 | 187 | 220 | 260 | 307 |
| Number of gear trains | 1 | 2 | 3 | 4 | ||||||||||||
| (L2) Length(mm) | 37.8 | 49.5 | 60.8 | 71.9 | ||||||||||||
| Max.rated torque(N.m) | 3 | 12 | 24 | 30 | ||||||||||||
| Short time permissible torque(N.m) | 9 | 36 | 72 | 90 | ||||||||||||
| Efficiency( %) | 90% | 81% | 73% | 66% | ||||||||||||
| Weight(g) | 489 | 681 | 871 | 1066 | ||||||||||||
Drawing(unit=mm)
Applications:
Used for 3D printer ,
electronic automatic equipment stepping motor,
medical instrument stepping motor,
advertising instrument stepper motor,
lighting& audio equipment stepper motor,
printer stepper motor, textile machinery stepper motor.
Cnc router stepper motor.
Other product:
Stepper motor
brushless dc motor
DC motor
Spindle motor
Driver(stepper driver and BLDC driver)
Linear motor
Easy servo motor and so on
Production Steps
| Application: | Nc Machine Tool |
|---|---|
| Speed: | Low Speed |
| Number of Stator: | Two-Phase |
| Excitation Mode: | HB-Hybrid |
| Function: | Driving |
| Number of Poles: | 2 |
| Samples: |
US$ 25/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Different Types of Gearboxes and Their Applications
There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:
- Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
- Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
- Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
- Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
- Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
- Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
- Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.
Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.
editor by CX 2023-10-16
China factory Plf80 Gearbox for NEMA 34 Stepper Motor Control The Speed comer gearbox
Product Description
1.8deg NEMA 23 56mm Stepper Motor
Product Description
Specification:
|
item |
value |
|
Warranty |
3months-1year |
|
Place of Origin |
China |
|
|
ZheJiang |
|
Brand Name |
JKONGMOTOR |
|
Model Number |
80PLF |
|
Usage |
BOAT, Car, Electric Bicycle, FAN, Home Appliance |
|
Certification |
ce, RoHS |
|
Torque |
customized |
|
Protect Feature |
Drip-proof |
|
Continuous Current(A) |
customized |
|
Efficiency |
IE 1 |
Drawing:
Company Profile
Detailed Photos
Certifications
FAQ
1. who are we?
We are based in ZheJiang , China, start from 2011,sell to Domestic Market(26.00%),Western Europe(20.00%),North
America(20.00%),Northern Europe(10.00%),Eastern Europe(7.00%),Africa(5.00%),Southeast Asia(5.00%),Mid East(5.00%),South America(2.00%). There are total about 51-100 people in our office.
2. how can we guarantee quality?
We are based in ZheJiang , China, start from 2011,sell to Domestic Market(26.00%),Western Europe(20.00%),North
America(20.00%),Northern Europe(10.00%),Eastern Europe(7.00%),Africa(5.00%),Southeast Asia(5.00%),Mid East(5.00%),South America(2.00%). There are total about 51-100 people in our office.
3.what can you buy from us?
Always a pre-production sample before mass production;
Always final Inspection before shipment;
4. why should you buy from us not from other suppliers?
Professional one-to-1 motor customized . The world’s large enterprise of choice for high quality suppliers . ISO9001:2008 quality management system certification, through the CE, ROHS certification.
5. what services can we provide?
Accepted Delivery Terms: FOB,CFR,CIF,EXW,CIP,FCA,CPT,DDP,DDU,Express Delivery,DAF,DES;
Accepted Payment Currency:USD,EUR,CAD,HKD,GBP,CNY;
Accepted Payment Type: T/T,L/C,D/P D/A,MoneyGram,Credit Card,PayPal,Western Union,Cash,Escrow;
Language Spoken:English,Chinese
| Application: | Printing Equipment |
|---|---|
| Speed: | Low Speed |
| Number of Stator: | Two-Phase |
| Excitation Mode: | HB-Hybrid |
| Function: | Control |
| Number of Poles: | 2 |
| Samples: |
US$ 60/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Different Types of Gearboxes and Their Applications
There are several types of gearboxes, each designed for specific applications based on their characteristics and capabilities. Here are some common types and their applications:
- Spur Gearbox: Spur gearboxes consist of parallel-shaft gears with straight teeth. They are simple and economical, suitable for low-speed and low-torque applications such as conveyors, machine tools, and clocks.
- Helical Gearbox: Helical gearboxes have helical teeth that provide smoother and quieter operation compared to spur gears. They are used in various industries, including automotive, construction, and mining equipment.
- Bevel Gearbox: Bevel gearboxes transmit power between non-parallel shafts. They are commonly used in vehicles, marine applications, and heavy machinery where changing the direction of motion is necessary.
- Planetary Gearbox: Planetary gearboxes offer high torque density and compact size. They are used in robotics, automation, and precision machinery due to their efficiency and versatility.
- Worm Gearbox: Worm gearboxes have a worm screw meshing with a gear wheel. They provide high reduction ratios and are used in applications like conveyor systems, elevators, and packaging equipment.
- Cycloidal Gearbox: Cycloidal gearboxes use cams and pins for motion transmission, making them highly durable and shock-resistant. They find use in industrial machinery and robotics.
- Spiral Bevel Gearbox: Spiral bevel gearboxes combine the advantages of bevel and helical gears, providing high efficiency and smooth operation. They are employed in vehicles, aircraft, and machine tools.
Each type of gearbox offers specific advantages suited to its application, enabling efficient power transmission and control in various industries.
editor by CX 2023-10-11
China best Low backlash high revolving speed gearbox PBMD 40 1 automatic gearbox
Product Description
Technical services:
- According to the relevant parameters provided by the customer, the CHINAMFG engineering software is used to create the motion load curve diagram of the mechanism equipment to obtain the corresponding parameters and derive the motion load curve. Intuitively display important parameters and load indexes in the transmission system to help customers carry out reasonable structural design.
- SIGRINER provides a motor database from 500 servo motor manufacturers worldwide
Customer training:
We are honored to provide you with our applied computing and transmission design expertise. We can provide relevant training according to your needs. We can provide relevant training according to your needs.
Specific
PBMD/PBMD*HIGH PRECISION
Low backlash high revolving speed gearbox
Standard specification apply to high positioning accuracy and high dynamic period working system
Especially for continuously work in high revolving speed
PBMD/PBMD*HIGH PRECISION necessary way to high efficiency
Models and Applications
PBM (standard)
Cycle Applications (ED≤60%)
High dynamic applications
High positioning accuracy
Reverse operation
PBMD*HIGH PERCISION
Application of continuous operation (ED≤60%)
High rated speed
Temperature-sensitive applications
High quality control transmission
Technical data
PBMD PBMD*HIGH PRECISION
Size 90 90
I 3-100 3-100
Jt standard ( arcmin ) ≤3,≤5 ≤1
T2B (NM) 4500 3600
N1Max(rpm) 6000 8000
PBMD 40*1 STAGE
| STAGE | 1 | ||||||||
| Gear ratio | i | 3 | 4 | 5 | 7 | 8 | 10 | ||
| Rated output torque (1000 times is allowed in gear box) |
T 2N | Nm | 15 | 17 | 20 | 18 | 17 | 15 | |
| In.lb | 133 | 150 | 177 | 159 | 150 | 133 | |||
| T 2NOt | Nm | 1.5xNOM.Output/ 1.5 times rated output torque | |||||||
| In.lb | |||||||||
| Rated input RPM (T2N, 20ºC environment temperature) b | N 1n | rpm | 3000 | 3000 | 3000 | 3000 | 3000 | 3000 | |
| Max. Input RPM | N 1max | rpm | 6000 | 6000 | 6000 | 6000 | 6000 | 6000 | |
| Max.backlash | J t | arcmin | PBMD40≤5 ARCMIN | ||||||
| Max.radical force | F 2AMAX | N | 300 | ||||||
| ibf | 68 | ||||||||
| Max.axial force | F 3RMAX | N | 180 | ||||||
| ibf | 41 | ||||||||
| Max.side force | M 2KMAX | Nm | |||||||
| In.lb | |||||||||
| Work life | L h | hr | ≥20000 | ||||||
| Fully loaded efficiency | η | % | 95 | ||||||
| Environment temperature | ºC | -15 to 40 | |||||||
| F | 5 to 104 | ||||||||
| Allowable highest temperature of shell |
ºC | +90 | |||||||
| F | 194 | ||||||||
| Lubrication | Synthetic Grease | ||||||||
| Rotation direction | Input/output with same direction | ||||||||
| Protection class | IP65 | ||||||||
| Installation direction | Any/ any direction | ||||||||
| Working noise (i=10 and n1=3000rpm no-load) |
Lpa dB(A) | ≤65 | |||||||
| Moment of inertia | J1 | Kg.cm² | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | |
| 10-3in.lb.s2 | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | 0.3 | |||
Industry application
- We provide fast supply and strong support all over the world through a complete sales and service network
- With years of rich experience, our authoritative experts provide market-leading consulting services for various industrial sectors
- Robotics, automation and manipulator technology
A variety of servo gearboxes and mechanical transmission systems, from economical to high-end models; can be applied to various robots and their auxiliary axes, such as transmission shafts and station control devices
Printing machine
Innovative gearbox ensures stability, synchronization accuracy and long-term accuracy even at high speeds
The perfect solution for high-quality printing processes and other continuous duty applications
Option: integrated sensor for monitoring paper tension and similar parameters
- Machine tools and manufacturing systems
High precision, stable operation and high efficiency are all derived from stable, zero backlash and high rigidity mechanical system solutions, such as the application of products on feed, rotation and auxiliary axes
| Application: | Motor, Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Expansion |
| Gear Shape: | Conical – Cylindrical Gear |
| Step: | Single-Step |
How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2023-10-07
China Professional Hot sale ZQ cylindrical reduction gearbox 750rpm ZQ 850 JZQ850 speed gearbox manufacturer
Product Description
| Model Number | Soft Surface Tooth Cylindrical gear | No. | 250-1500 |
| Assembly Method | 1-9 | Input Speed: | 600-1500r/min |
| Enamelled Wire: | 100% Copper Wire | Reducer body | Steel |
| Ratio | 8.23 10.35 12.64 15.75 20.49 23.34 31.5 40.17 48.5 | Brand | FOX MOTOR |
| Application: | Motor, Machinery, Agricultural Machinery, Bending Machine |
|---|---|
| Hardness: | Soft Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Cylindrical gear |
| Gear Shape: | Cylindrical Gear |
| Step: | Stepless |
| Samples: |
US$ 99/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Common Problems with Gearboxes and How to Troubleshoot Them
Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:
- Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
- Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
- Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
- Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
- Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
- Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
- Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
- Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
- Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
- Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.
Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.
editor by CX 2023-10-02
China best JZQ 750 ZQ750 soft tooth surface speed reducer Gearbox for Ball Mill Drive differential gearbox
Product Description
| Model Number | Soft Surface Tooth Cylindrical gear | No. | 250-1500 |
| Assembly Method | 1-9 | Input Speed: | 600-1500r/min |
| Enamelled Wire: | 100% Copper Wire | Reducer body | Steel |
| Ratio | 8.23 10.35 12.64 15.75 20.49 23.34 31.5 40.17 48.5 | Brand | FOX MOTOR |
| Application: | Motor, Machinery, Agricultural Machinery, Bending Machine |
|---|---|
| Hardness: | Soft Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Cylindrical gear |
| Gear Shape: | Cylindrical Gear |
| Step: | Stepless |
| Samples: |
US$ 99/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Is it Better to Repair or Replace a Damaged Gearbox?
Deciding whether to repair or replace a damaged gearbox depends on several factors and considerations:
- Extent of Damage: Assess the severity of the gearbox damage. Minor issues like worn bearings or seals may be repairable, while extensive damage may necessitate a replacement.
- Cost of Repair: Compare the cost of repairing the gearbox to the cost of replacing it with a new or remanufactured unit. In some cases, repairs might be more cost-effective.
- Availability of Parts: Availability of replacement parts for the gearbox can influence the repair option. If parts are hard to find, replacement might be a more viable choice.
- Age and Condition: Consider the age and overall condition of the vehicle. If the vehicle is older and nearing the end of its lifespan, a replacement gearbox might offer better long-term reliability.
- Performance and Efficiency: A new or remanufactured gearbox might offer improved performance and efficiency compared to a repaired one.
- Future Maintenance: Evaluate potential future maintenance needs of both repair and replacement options. A replacement gearbox might come with a warranty and require less frequent maintenance.
- Professional Assessment: Seek advice from a qualified mechanic or technician who can thoroughly assess the gearbox and provide recommendations based on expertise.
Ultimately, the decision to repair or replace a damaged gearbox should be based on a careful evaluation of these factors. It’s recommended to consult with professionals to make an informed choice that best suits your specific situation and budget.
editor by CX 2023-10-01