Tag Archives: gearboxes planetary

China supplier Hydraulic Planetary Gearboxes Pmb7.1r130 for Mixer Truck gearbox drive shaft

Product Description

hydraulic  planetary gearboxes PMb7.1R130 for mixer truck 

Elephant fluid power is specializing in the production and exporting of engineering construction hydraulic equipment components, hydraulic pumps, hydraulic motors, reducer gearbox, coolers, etc. We are committed to creating the highest-end quality and after-sales service. Very competitive price and high-end quality have won us more and more partners. Looking CHINAMFG to you joining us and establishing good long-term cooperation and benefits.

Concrete Mixer Truck PMP Hydraulic Gearbox
Model available as below

PMB 6 SP……PMB 6 CP….PMB 6.5 SP…….PMB 6.5 CP

PMB 7.1 SP…..PMB 7.1 CP…PMB 7.2 SP……PMB7.2 CP……PMB 7.8 SP…..PMB 7.8 CP..

PMB 8 SP……..PMB 8 CP…..PMB7R..PMB7.1 R…..PMB 7.8 R…..

with water pump connection or without water pump connection

The PMB6 is used on concrete mixers with capacity from 6 m’to 8 m3
The PMB7 is used on concrete mixers with capacity from 8 m’ to 12 m’
The PMB8 is used on concrete mixers with capacity from 12 m’ to 16 m’

 

 

For Concrete pump and Mixer truck,we supply below types
 

Concrete Mixer parts
Hydraulic Motor
Hydraulic Pump
Eaton seires,
90R series,
Rexroth A4VTG71, A4VTG90, A2FM80, A2FM63,
Sauer PV21, PV22, PV23 … PV27series;MF22,MF23
PMP 90/110 pump, PMP 90/110 Motor
gear box P3301,P4300,P5300,P7300,
PMB6.0, PMB6.1 PMB6.5,PMB7.1,PMP7.5,
PLM7,PLM9,CLM10
575L,577L,580L
TMG51.2,TMG61.2,TMG71.2
Orbit Motor OMH 500, OMH750, BRH470, BMP160…
Hydraulic Pump A10VSO, A6VM, A11VLO, A4VG, A2FO, A7VO, A2FM, A4VO…

 

Elephant Fluid specializes in the manufacture, assembly, export, sales and service of various hydraulic pumps, hydraulic motors and hydraulic accessories. ZheJiang Xihu (West Lake) Dis.CHINAMFG Machinery Equipment Technology Co., Ltd., as the primary agent of CHINAMFG Fluid Power, has the same business scope as CHINAMFG Fluid Power. CHINAMFG Fluid Power Technical team has many years of operation and service experience, Provide customers with professional hydraulic system solutions, Quality assurance of quality products. We have many years in hydraulic system products, 1-7 days, fixed sales engineer , agreement specific delivery period , Years of industry experience, sales, repairs, commissioning, maintenance, Super fast one-stop professional service, Provide a technical response within 2 hours of the standard warranty, Effectively guarantee the quality of hydraulic products, Worry-free delivery time 1300 kinds in stock , One-stop service, directly with the manufacturer, Provide complete hydraulic system solutions, Comprehensive guidance to provide technical services within 1 working day, Rigorous processing and excellent quality. We have over 20 years experience, so we could gather the best resources to our customers. And we have the best professional pre-sales and after-sales system in China. Most importantly, we can provide the products at competitive price with quality guaranteed and fast delivery. We believe the science and technology always change the world. In the future, CHINAMFG fluid power will strive to build an international first-class brand of enterprise, create contributions to society, create value for customers, and bring happiness to the employees.

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Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Gear Shape: Cylindrical Gear
Step: Three-Step
Type: Planetary Gear Reducer

gearbox

Is it Better to Repair or Replace a Damaged Gearbox?

Deciding whether to repair or replace a damaged gearbox depends on several factors and considerations:

  • Extent of Damage: Assess the severity of the gearbox damage. Minor issues like worn bearings or seals may be repairable, while extensive damage may necessitate a replacement.
  • Cost of Repair: Compare the cost of repairing the gearbox to the cost of replacing it with a new or remanufactured unit. In some cases, repairs might be more cost-effective.
  • Availability of Parts: Availability of replacement parts for the gearbox can influence the repair option. If parts are hard to find, replacement might be a more viable choice.
  • Age and Condition: Consider the age and overall condition of the vehicle. If the vehicle is older and nearing the end of its lifespan, a replacement gearbox might offer better long-term reliability.
  • Performance and Efficiency: A new or remanufactured gearbox might offer improved performance and efficiency compared to a repaired one.
  • Future Maintenance: Evaluate potential future maintenance needs of both repair and replacement options. A replacement gearbox might come with a warranty and require less frequent maintenance.
  • Professional Assessment: Seek advice from a qualified mechanic or technician who can thoroughly assess the gearbox and provide recommendations based on expertise.

Ultimately, the decision to repair or replace a damaged gearbox should be based on a careful evaluation of these factors. It’s recommended to consult with professionals to make an informed choice that best suits your specific situation and budget.

China supplier Hydraulic Planetary Gearboxes Pmb7.1r130 for Mixer Truck   gearbox drive shaft	China supplier Hydraulic Planetary Gearboxes Pmb7.1r130 for Mixer Truck   gearbox drive shaft
editor by CX 2024-05-14

China supplier CZPT Planetary Wheel Drive Gearbox, 68: 1, Direct Replacement for T-L Planetary Gearboxes bevel gearbox

Product Description

UMC is the industry leader in gearbox technology. Over our 40 year history we have introduced many industry changing gearboxes such as the patented TNT gearbox, the 740, the 760, the 775 and more. We continue to define and redefine industry standards for gearbox performance, quality, features and technology. Our gearboxes are purpose built to do the job. Never over-engineered.

UMC stands behind its products and is committed to manufacturing the best products for a global market.

740-U 50:1 Ratio

Designed for longer spans, larger wheels, and heavier towers.
 

Features and Benefits

  • 2.25 inch output shaft
  • 50:1 gear ratio
  • Cartridge input and output seals
  • Larger input bearings
  • Input shaft guard
  • External seal protectors for input and output seals
  • Top oil fill plug
  • Universal mounting pattern
  • Full cycle expansion chamber with stainless steel cover
  • Filled with extreme pressure worm gear oil
  • Steel output shaft and input shaft
  • Tapered roller bearings
  • Includes carriage bolts and nuts
  • Dual ended input shaft

740-UV 52:1 Ratio
Designed for longer spans, larger wheels and heavier towers where an extended output shaft is required.
 This gearbox has all the same capabilities, features and benefits that the standard 740 has with a few tweaks. The output shaft is extended, the gear ratio is 52:1 and the input shaft is made of ductile iron with a 25° pressure angle allowing this gearbox to be used on center CZPT and lateral move/ linear systems that come standard with these specifications.

Features and Benefits

  • 2.25 inch extended output shaft
  • 52:1 gear ratio with 25° pressure angle
  • Cartridge input and output seals
  • Larger input bearings
  • Input shaft guard
  • External seal protectors for input and output seals
  • Top oil fill plug
  • Universal mounting pattern
  • Full cycle expansion chamber with stainless steel cover
  • Filled with extreme pressure worm gear oil
  • Steel output shaft and ductile iron input shaft
  • Tapered roller bearings
  • Includes carriage bolts and nuts
  • Dual ended input shaft

 

760-UV Gearbox

Designed for corner systems and lateral move carts where an extended output shaft is required

 

Growers typically use UMC’s 760-UV gearbox for the most extreme applications where an extended output shaft is required. The gearbox is designed for higher annual hours of operation while handling the heavy loads experienced on corner systems and lateral move carts as well as the most extreme field conditions where wheel rutting is prominent, soil is heavy, and tower weights are higher.

 

The UMC 760-UV final drive gearbox is our largest and most durable gearbox with an extended output shaft. It features a larger-diameter bull gear than the standard 740 series to handle 20% higher torque. It also features a 2.5″ output shaft to accommodate more overhung load. It is designed for use on center pivots, corners, lateral move/ linear irrigation systems and carts where a 52:1 gear ratio and extended output shaft are standard specifications.

Features and Benefits

  • 2.5″ output shaft
  • 52:1 gear ratio with a 25° pressure angle
  • Unique dual input and output seal design
  • 20% more torque capacity than the standard 740
  • Bronze gear optional
  • Larger input bearings
  • Input shaft guard
  • External seal protectors for input and output seals
  • 11-Bolt mounting pattern
  • Full cycle expansion chamber with aluminum cover
  • Filled with extreme pressure worm gear oil
  • Steel output shaft and ductile iron input shaft
  • Tapered roller bearings
  • Includes carriage bolts and nuts
  • Dual ended input shaft

TNT-2 Gearbox

Designed for applications where the irrigation system may need to be towed

 

This gearbox is the perfect solution for a towable irrigation system. Growers typically prefer this gearbox over a gearbox with a towable hub. Simply disengage the worm and tow your system to its working location, then re-engage the worm and you are ready to run. The CX coupler is the perfect compliment for the TNT-2 gearbox due to the ability to control coupler disengagement at the gearbox.

 

The UMC patented TNT-2 final drive gearbox is designed specifically for applications where a center CZPT or lateral move/ linear irrigation system needs to be towed. The gearbox provides the ability to disengage the worm gear and allows users to move systems from 1 area to another without requiring a Towable Hub add on.

Features and Benefits

  • 2.25″ output shaft
  • 50:1 gear ratio
  • Dual input seals with triple lip output seals
  • Bronze gear optional
  • Input shaft guard
  • External seal protectors for input and output seals
  • Top oil fill plug
  • 11-Bolt mounting pattern
  • Full cycle expansion chamber with stainless steel cover
  • Filled with extreme pressure worm gear oil
  • Steel output shaft and input shaft
  • Tapered roller bearings
  • Includes carriage bolts and nuts
  • Dual ended input shaft

 
UMC PLANETARY WHEEL DRIVE GEARBOX, 68:1,Features and Benefits:

1) Planetary gearboxes can replace TL 
2) Hydraulic input for direct motor coupling
3) Quick acting is standard for more versatility
4) 24:1 or 68:1 gear ratio
5) 9-bolt wheel flange pattern
6) CZPT output torque of 66,200 in-lbs
7) Filled with lithium grease

UMC is the industry leader in gearbox technology. Over 37 year history they have introduced many industry changing gearboxes such as the patented TNT gearbox, the 740, the 760, the 775 and more. CZPT continue to define and redefine industry standards for gearbox performance, quality, features and technology. CZPT gearboxes are purpose built to do the job. Never over-engineered.UMC stands behind its products and is committed to manufacturing the best products for a global market.

 

Application: Motor, Agricultural Machinery, Agricultural
Function: Speed Reduction
Hardness: Hardened
Type: Worm and Wormwheel
Manufacturing Method: Cast Gear
Changes Way: Mixed
Customization:
Available

|

Customized Request

gearbox

Common Problems with Gearboxes and How to Troubleshoot Them

Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:

  1. Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
  2. Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
  3. Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
  4. Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
  5. Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
  6. Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
  7. Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
  8. Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
  9. Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
  10. Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.

Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.

China supplier CZPT Planetary Wheel Drive Gearbox, 68: 1, Direct Replacement for T-L Planetary Gearboxes   bevel gearbox	China supplier CZPT Planetary Wheel Drive Gearbox, 68: 1, Direct Replacement for T-L Planetary Gearboxes   bevel gearbox
editor by CX 2023-08-16

China Custom Gpes065-10 High-Precision Right Angle Round Flange Output Planetary Gearboxes with Hot selling

Product Description

Planetary Gearbox
GPESR 65 8 S1 P1
Reducer Series Code Size Gear Ratio Output Shaft Type Reducer Backlash
GPESR – High-Precision Right Angle Round Flange Output 65mm 90mm 120mm 160mm 1 Stage: 3   4   5   6  7  8  9 10
2 Stage: 12  15  16  20  25  28  30 
35  40  45 60  70  80  90  100
S1 – Smooth Output Shaft
S2 – Output Shaft With Key
P1 – Reduced Backlash
P2 – Standard Backlash

Series Unit GPESR Z(2)
Lifetime h 20000  
The Efficiency with Full Load(3) % 94 1
°C 91 2
0perating Temp (4)    -25~+90  
Degree of Protection    IP65
Lubrication   Lifetime Lubrication
Mounting Position   Any
Motor Flange   DIN 42955-N
Item Unit GPESR065 GPESR065T GPESR090 GPESR090T GPESR120 GPESR120T GPESR160 Z(2)
P1 Low Backlash arcmin ≤7 1
≤9 2
P2 Standard Backlash arcmin ≤9 1
≤12 2
Nominal Input Speed (8) rpm 3000   2000  
Maximum Input Speed (8) rpm 6000   4000
Maximum Radial Load (5)(6)(9) N 1200 1200 2400 2400 4300 4300 9100
Maximum Axial Load (5)(6)(9) 1100 1100 2200 2200 3900 3900 8200
Torsional Stiffness Nm/arcmin 7 7 14 14 25 25 50 1
8 8 16 16 28 28 55 2
Weight Kg 1.8 1.8 3.6 3.6 9.9 9.9 19.3 1
2.2 2.2 4.5 4.5 10.5 10.5 20.5 2
Running noise (7) dB(A) 63 63 65 65 68 68 70  
(1) Ratios(=n in/n out)
(2) Number of stages
(3) Depends on the ratio, n2=100rpm
(4) Referring to the middle of the body surface
(5) These values refer to a speed of the output shaft of n2=100rpm on duty cycle KA=1 and S1-mode for electrical machines and T= 30°C
(6) Halfway along the output shaft
(7) Sound pressure level; distance 1m; measured on idle running with an input speed of ni =3000rpm; i=5
(8) Allowed operating temperature must be kept; other input speeds on inquiry
(9) Depending on the required output torque, radial and axial loads, cycle and required storage life, deviating or partly higher values are possible.
We recommend to carry out accurate dimensioning with CZPT or to consult Neugart in this respect.

Taibang Motor Industrial Group Co., Ltd. is a professional manufacturer which combined with series gear transmission products of design, manufacture, and sale promotion. 
occupied more than 30,000 square meters, had more than 1000 workers, and more than 200 sets of advanced equipment,
operated strictly according to ISO9000 Quality management system.
• provide you with more than just high-performance products, more industry users tailored package of application solutions,
• based on corporate issues, to provide users with the most suitable products, the most suitable solution.
• Lead customer innovation through the products and service, help the customer realize the maximum benefit.
• 1995: CZPT Company and the Ministry of Aerospace, Peking University,
               and scientific research experts jointly established a micro-micro motor manufacturing company
• 2000: CZPT established a branch in HangZhou, ZHangZhoug
• 2005: ZHangZhoug CZPT Motor Industry Co., Ltd. established HangZhou ZheJiang State-owned Industrial Co., Ltd.
• 2012: Established ZheJiang CZPT Automobile Co., Ltd.
• 2014: Approved the new factory site of the second phase of the HangZhou National Economic Park in ZHangZhoug Province,
               which is expected to be completed and put into operation in 2018
• 2018:  A new 120,000 square CZPT automated production base

 

Application: Industrial
Speed: Constant Speed
Function: Driving, Control
Casing Protection: Closed Type
Number of Poles: 2
Certification: ISO9001, CCC
Customization:
Available

|

Customized Request

gearbox

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China Custom Gpes065-10 High-Precision Right Angle Round Flange Output Planetary Gearboxes   with Hot selling		China Custom Gpes065-10 High-Precision Right Angle Round Flange Output Planetary Gearboxes   with Hot selling
editor by CX 2023-05-18

China High Torque Low Noise Ratio 3-100 Motor Planetary Gearboxes (PRN80-L2) gearbox drive shaft

Solution Description

Large Torque Minimal Sound Ratio 3-one hundred Motor Planetary Gearboxes (PRN80-L2)

Planetary gearbox is a type of reducer with broad versatility. The inner gear adopts lower carbon alloy metal carburizing quenching and grinding or nitriding procedure. Planetary gearbox has the qualities of modest composition measurement, large output torque, large pace ratio, large performance, safe and reputable performance, etc. The inner gear of the planetary gearbox can be divided into spur equipment and helical gear. Clients can select the proper precision reducer in accordance to the wants of the application.

Solution Description

1.Output threaded link, normal set up,universal utilization.
2.Solitary cantilever framework.easy layout,financial value
three.Functioning constant. Reduced sound.
4.Round flange output,threaded reverse relationship,standardized measurement.
5.Keyway can be opened in the power shaft.
6.The output link specifications are total and there are a lot of alternatives
7.Backlash 8-16 arcmin. Can fit most occasion.

Solution Parameters

Specifications PRN60 PRN80 PRN90 PRN120 PRN160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency End Torque Nm 2.5times rated torque
Max. Radial Load N 240 four hundred 450 1240 2250
Max. Axial Load N 220 420 430 one thousand 1500
Torsional Rigidity Nm/arcmin 1.eight four.7 4.eighty five eleven 35
Max.Input Velocity rpm 8000 6000 6000 6000 4000
Rated Input Speed rpm 4000 3500 3500 3500 3000
Noise dB ≤58 ≤60 ≤60 ≤65 ≤70
Average Existence Time h 20000
Efficiency Of Total Load % L1≥96%                     L2≥94%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20
Second Of Inertia Table L1 three Kg*cm2 .46 .seventy seven 1.seventy three 12.seventy eight 36.seventy two
4 Kg*cm2 .forty six .77 one.seventy three 12.seventy eight 36.seventy two
five Kg*cm2 .forty six .seventy seven 1.seventy three twelve.seventy eight 36.seventy two
7 Kg*cm2 .41 .65 1.42 11.38 34.02
10 Kg*cm2 .forty one .65 one.42 11.38 34.02
L2 12 Kg*cm2 .44 .seventy two one.49 12.eighteen 34.24
fifteen Kg*cm2 .44 .72 1.49 twelve.eighteen 34.24
16 Kg*cm2 .72 .72 1.49 12.eighteen 34.24
20 Kg*cm2 .44 .72 one.forty nine twelve.18 34.24
twenty five Kg*cm2 .44 .72 one.49 twelve.18 34.24
28 Kg*cm2 .forty four .seventy two 1.49 12.eighteen 34.24
30 Kg*cm2 .forty four .seventy two 1.49 12.18 34.24
35 Kg*cm2 .forty four .72 one.forty nine twelve.18 34.24
40 Kg*cm2 .44 .seventy two 1.forty nine twelve.eighteen 34.24
fifty Kg*cm2 .34 .fifty eight one.25 eleven.48 34.02
70 Kg*cm2 .34 .58 1.25 11.48 34.02
a hundred Kg*cm2 .34 .58 one.twenty five eleven.48 34.02
Technical Parameter Degree Ratio   PRN60 PRN80 PRN90 PRN120 PRN160
Rated Torque L1 3 Nm 27 50 96 161 364
four Nm 40 90 122 210 423
5 Nm forty ninety 122 210 423
seven Nm 34 forty eight ninety five a hundred and seventy 358
10 Nm sixteen 22 56 86 210
L2 twelve Nm 27 50 ninety six 161 364
fifteen Nm 27 fifty ninety six 161 364
sixteen Nm forty 90 122 210 423
20 Nm forty ninety 122 210 423
25 Nm 40 90 122 210 423
28 Nm 40 90 122 210 423
30 Nm 27 50 ninety six 161 364
35 Nm 40 90 122 210 423
40 Nm 40 90 122 210 423
fifty Nm forty ninety 122 210 423
70 Nm 34 48 95 170 358
100 Nm sixteen 22 56 86 210
Degree Of Security   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg .95 2.27 3.06 6.93 15.5
L2 kg one.2 two.eight 3.86 8.ninety eight seventeen

Firm Profile

Packaging & Shipping

1. Guide time: 10-15 times as usual, 30 times in occupied period, it will be based on the comprehensive get amount
2. Shipping and delivery: DHL/ UPS/ TNT/ EMS/ FEDEX

Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Textile Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step

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Samples:
US$ 111/Piece
1 Piece(Min.Order)

|
Request Sample

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Customization:

###

Specifications PRN60 PRN80 PRN90 PRN120 PRN160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 240 400 450 1240 2250
Max. Axial Load N 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 6000 6000 6000 4000
Rated Input Speed rpm 4000 3500 3500 3500 3000
Noise dB 58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L196%                     L294%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.72 0.72 1.49 12.18 34.24
20 Kg*cm2 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PRN60 PRN80 PRN90 PRN120 PRN160
Rated Torque L1 3 Nm 27 50 96 161 364
4 Nm 40 90 122 210 423
5 Nm 40 90 122 210 423
7 Nm 34 48 95 170 358
10 Nm 16 22 56 86 210
L2 12 Nm 27 50 96 161 364
15 Nm 27 50 96 161 364
16 Nm 40 90 122 210 423
20 Nm 40 90 122 210 423
25 Nm 40 90 122 210 423
28 Nm 40 90 122 210 423
30 Nm 27 50 96 161 364
35 Nm 40 90 122 210 423
40 Nm 40 90 122 210 423
50 Nm 40 90 122 210 423
70 Nm 34 48 95 170 358
100 Nm 16 22 56 86 210
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.95 2.27 3.06 6.93 15.5
L2 kg 1.2 2.8 3.86 8.98 17
Application: Motor, Motorcycle, Machinery, Marine, Agricultural Machinery, Textile Machinery
Function: Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Double-Step

###

Samples:
US$ 111/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

Specifications PRN60 PRN80 PRN90 PRN120 PRN160
Technal Parameters
Max. Torque Nm 1.5times rated torque
Emergency Stop Torque Nm 2.5times rated torque
Max. Radial Load N 240 400 450 1240 2250
Max. Axial Load N 220 420 430 1000 1500
Torsional Rigidity Nm/arcmin 1.8 4.7 4.85 11 35
Max.Input Speed rpm 8000 6000 6000 6000 4000
Rated Input Speed rpm 4000 3500 3500 3500 3000
Noise dB 58 ≤60 ≤60 ≤65 ≤70
Average Life Time h 20000
Efficiency Of Full Load % L196%                     L294%
Return Backlash P1 L1 arcmin ≤8 ≤8 ≤8 ≤8 ≤8
L2 arcmin ≤12 ≤12 ≤12 ≤12 ≤12
P2 L1 arcmin ≤16 ≤16 ≤16 ≤16 ≤16
L2 arcmin ≤20 ≤20 ≤20 ≤20 ≤20
Moment Of Inertia Table L1 3 Kg*cm2 0.46 0.77 1.73 12.78 36.72
4 Kg*cm2 0.46 0.77 1.73 12.78 36.72
5 Kg*cm2 0.46 0.77 1.73 12.78 36.72
7 Kg*cm2 0.41 0.65 1.42 11.38 34.02
10 Kg*cm2 0.41 0.65 1.42 11.38 34.02
L2 12 Kg*cm2 0.44 0.72 1.49 12.18 34.24
15 Kg*cm2 0.44 0.72 1.49 12.18 34.24
16 Kg*cm2 0.72 0.72 1.49 12.18 34.24
20 Kg*cm2 0.44 0.72 1.49 12.18 34.24
25 Kg*cm2 0.44 0.72 1.49 12.18 34.24
28 Kg*cm2 0.44 0.72 1.49 12.18 34.24
30 Kg*cm2 0.44 0.72 1.49 12.18 34.24
35 Kg*cm2 0.44 0.72 1.49 12.18 34.24
40 Kg*cm2 0.44 0.72 1.49 12.18 34.24
50 Kg*cm2 0.34 0.58 1.25 11.48 34.02
70 Kg*cm2 0.34 0.58 1.25 11.48 34.02
100 Kg*cm2 0.34 0.58 1.25 11.48 34.02
Technical Parameter Level Ratio   PRN60 PRN80 PRN90 PRN120 PRN160
Rated Torque L1 3 Nm 27 50 96 161 364
4 Nm 40 90 122 210 423
5 Nm 40 90 122 210 423
7 Nm 34 48 95 170 358
10 Nm 16 22 56 86 210
L2 12 Nm 27 50 96 161 364
15 Nm 27 50 96 161 364
16 Nm 40 90 122 210 423
20 Nm 40 90 122 210 423
25 Nm 40 90 122 210 423
28 Nm 40 90 122 210 423
30 Nm 27 50 96 161 364
35 Nm 40 90 122 210 423
40 Nm 40 90 122 210 423
50 Nm 40 90 122 210 423
70 Nm 34 48 95 170 358
100 Nm 16 22 56 86 210
Degree Of Protection   IP65
Operation Temprature ºC  – 10ºC to -90ºC
Weight L1 kg 0.95 2.27 3.06 6.93 15.5
L2 kg 1.2 2.8 3.86 8.98 17

How to Select a Gearbox

When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
gearbox

Function

The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.

Purpose

A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
gearbox

Application

When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.

Material

When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
gearbox

Manufacturing

The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.

China High Torque Low Noise Ratio 3-100 Motor Planetary Gearboxes (PRN80-L2)     gearbox drive shaft	China High Torque Low Noise Ratio 3-100 Motor Planetary Gearboxes (PRN80-L2)     gearbox drive shaft
editor by czh 2023-02-03

China Planetary Reduction Gearboxes differential gearbox

Item Description

Planetary Reduction Gearboxes

 

The EP4 N.m

  • Equipment Ratios: i=5.3 … 365
  • Assist: rotating housing flange to in shape tracks
  • Applicable motors: axial piston hydraulic motors, Hydraulic orbit motors
  • Hydraulic motor alternatives: Force aid valve, Overcenter valve on ask for
  • Brake: hydraulic unveiled parking brake on request
  • Track drives Max. torque Range of ratios Max. Input velocity Braking torque
    Type N.m ( i ) (rpm) (N.m)
    EP400 L1 1300 6.09 1000 120-250
    EP401 L1 2800 6.09 1000 250-350
    EP402 L2 5000 12.4-twenty five.eight 3000
    EP403 L2 6000 15.4-forty 3000 220-310
    EP405 L2 10000 20-53 3000 220-310
    EP406 L2,L3 17000 26-140 3000 220-450
    EP406A L3 24000 90-one hundred forty 3000 300
    EP407 L3 36000 66-140 3000 550
    EP410 L3 50000 67-150 3000 800
    EP413 L3 60000 94-170 3000 750
    EP414 L3 80000 76-186 3000 1571
    EP415 L3 110000 95-215 3000 1100
    EP416 L3 160000 160-250 3000 1100
    EP417 L3 220000 95-365 3000 1400

     

     

    Track drives Dimensions
    D1 D2 D3 D4 D5 D6 D7 D8 L1 L2 L3
    EP400 L1 195 one hundred seventy five one hundred fifty five 160 one hundred eighty 200 M10*1.5 n=8 M10*1.5 n=8 21 forty 104
    EP401 L1 230 two hundred a hundred and eighty 190 210 230 M10*1.5 n=eight M10*1.5 n=8 21 forty one hundred thirty
    EP402 L2 one hundred ninety.five 165.1 133.3 two hundred 241.3 279.4 5/8″-11 UNC n=eight 1/2″-13 UNC n=nine ten.2 one zero five.nine one hundred forty five
    EP403 L2 260 230 one hundred ninety 200 240 280 M16 *2 n=8 M20*1.5 n=eight 34 72 one hundred sixty
    EP405 L2 260 230 one hundred ninety 220 260 290 M16*2 n=twelve M16*2 n=16 eighteen 72 166
    EP406 L2,L3 320 290 250 280 305 330 M20*2.5 n=sixteen M16*2 n=sixteen 30 82 230
    EP406A L3 320 290 250 280 305 330 M20*2.5 n=sixteen M16 *2 n=16 30 eighty two 240
    EP407 L3 350 310 270 320 350 380 M20*2.5 n=16 M16*1.5 n=16 thirty ninety 269
    EP410 L3 350 310 270 350 four hundred 430 M20*1.5 n=20 M20*1.5 n=16 forty 82 313
    EP413 L3 410 370 330 370 410 450 M20*1.5 n=20 M20 *2.5 n=20 25 114 318
    EP414 L3 480 430 380 430 480 520 M24*3 n=20 M24*3 n=twenty 22 148 338
    EP415 L3 five hundred 460 420 460 500 540 M24*3 n=24 M18* 1.5 n=36 22 one hundred sixty five 361
    EP416 L3 560 510 450 535 600 650 M24 *2 n=thirty M24*2 n=30 30 168 380
    EP417 L3 650 600 460 610 680 735 M24*2 n=30 M24 *2 n=thirty 45 170 400

     

    Connected Products
         
    Our Company
    Ever-electricity Group professional in generating all kinds of mechanical transmission and hydraulic transmission like: planetary gearboxes, worm reducers, in-line helical equipment pace reducers, parallel shaft helical gear reducers, helical bevel reducers, helical worm gear reducers, agricultural gearboxes, tractor gearboxes, auto gearboxes, pto shafts, particular reducer & connected equipment parts and other related items, sprockets, hydraulic system, vacuum pumps, fluid coupling, equipment racks, chains, timing pulleys, udl speed variators, v pulleys, hydraulic cylinder, equipment pumps, screw air compressors, shaft collars lower backlash worm reducers and so on. furthermore, we can make custom-made variators, geared motors, electrical motors and other hydraulic products according to customers’ drawings.
    We provides a dependable grantee for the product’ s top quality by sophisticated inspection and testing gear. expert specialized crew, beautiful processing technology and strict manage method. 
    In latest several years, the company has been creating swiftly by its abundant expertise in creation, superior administration technique, standardized management program, strong technological force. We constantly adhere the principle of survival by quality, and development by innovation in science and technology. 
    Our Group is ready to perform with you hand in hand and produce brilliance jointly! 
    Substance accessible
    Lower carbon metal, C45, 20CrMnTi, 42CrMo, 40Cr, stainless metal. Can be adapted relating to customer requirements.
    Area remedy
    Blacking, galvanization, chroming, electrophoresis, color portray, …

     

    Heat remedy
    High frequency quenching heat treatment method, hardened enamel, carbonizing, nitride, …
     
    Certifications
    FAQ:

    Q: Are you buying and selling company or producer ?
    A: Our group is made up in 3 factories and 2 overseas product sales companies.

    Q: Do you provide samples ? is it totally free or added ?
    A: Indeed, we could supply the sample for cost-free demand but do not shell out the expense of freight.

    Q: How long is your shipping and delivery time ? What is your conditions of payment ?
    A: Generally it is 40-forty five days. The time may possibly differ dependent on the product and the degree of customization. For normal items, the payment is: thirty% T/T in advance ,equilibrium before shippment.

    Q: What is the actual MOQ or cost for your product ?
    A: As an OEM company, we can supply and adapt our items to a broad assortment of wants.As a result, MOQ and value could significantly range with dimension, content and additional specs For occasion, expensive products or normal items will usually have a reduce MOQ. Please make contact with us with all appropriate particulars to get the most precise quotation.

    If you have one more issue, please come to feel free to contact us.

    Packing & Shipping
     

     

    US $30-599
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Motor, Agricultural Machinery
    Function: Speed Changing, Speed Reduction
    Layout: Custom
    Hardness: Custom
    Installation: Custom
    Step: Custom

    ###

    Planetary Reduction Gearboxes

    Planetary Reduction Gearboxes

     

    The EP400 series planetary track drives by Ever-Power Group Co.,Ltd. enjoy following features:

    1. Output torque Range: 1000 … 220000 N.m
    2. Gear Ratios: i=5.3 … 365
    3. Support: rotating housing flange to fit tracks
    4. Applicable motors: axial piston hydraulic motors, Hydraulic orbit motors
    5. Hydraulic motor options: Pressure relief valve, Overcenter valve on request
    6. Brake: hydraulic released parking brake on request
    Track drives Max. torque Range of ratios Max. Input speed Braking torque
    Type N.m ( i ) (rpm) (N.m)
    EP400 L1 1300 6.09 1000 120-250
    EP401 L1 2800 6.09 1000 250-350
    EP402 L2 5000 12.4-25.8 3000
    EP403 L2 6000 15.4-40 3000 220-310
    EP405 L2 10000 20-53 3000 220-310
    EP406 L2,L3 17000 26-140 3000 220-450
    EP406A L3 24000 90-140 3000 300
    EP407 L3 36000 66-140 3000 550
    EP410 L3 50000 67-150 3000 800
    EP413 L3 60000 94-170 3000 750
    EP414 L3 80000 76-186 3000 1025
    EP415 L3 110000 95-215 3000 1100
    EP416 L3 160000 160-250 3000 1100
    EP417 L3 220000 95-365 3000 1400

    ###

    Track drives Dimensions
    D1 D2 D3 D4 D5 D6 D7 D8 L1 L2 L3
    EP400 L1 195 175 155 160 180 200 M10*1.5 n=8 M10*1.5 n=8 21 40 104
    EP401 L1 230 200 180 190 210 230 M10*1.5 n=8 M10*1.5 n=8 21 40 130
    EP402 L2 190.5 165.1 133.3 200 241.3 279.4 5/8"-11 UNC n=8 1/2"-13 UNC n=9 10.2 105.9 145
    EP403 L2 260 230 190 200 240 280 M16 *2 n=8 M20*1.5 n=8 34 72 160
    EP405 L2 260 230 190 220 260 290 M16*2 n=12 M16*2 n=16 18 72 166
    EP406 L2,L3 320 290 250 280 305 330 M20*2.5 n=16 M16*2 n=16 30 82 230
    EP406A L3 320 290 250 280 305 330 M20*2.5 n=16 M16 *2 n=16 30 82 240
    EP407 L3 350 310 270 320 350 380 M20*2.5 n=16 M16*1.5 n=16 30 90 269
    EP410 L3 350 310 270 350 400 430 M20*1.5 n=20 M20*1.5 n=16 40 82 313
    EP413 L3 410 370 330 370 410 450 M20*1.5 n=20 M20 *2.5 n=20 25 114 318
    EP414 L3 480 430 380 430 480 520 M24*3 n=20 M24*3 n=20 22 148 338
    EP415 L3 500 460 420 460 500 540 M24*3 n=24 M18* 1.5 n=36 22 165 361
    EP416 L3 560 510 450 535 600 650 M24 *2 n=30 M24*2 n=30 30 168 380
    EP417 L3 650 600 460 610 680 735 M24*2 n=30 M24 *2 n=30 45 170 400
    US $30-599
    / Piece
    |
    1 Piece

    (Min. Order)

    ###

    Application: Motor, Agricultural Machinery
    Function: Speed Changing, Speed Reduction
    Layout: Custom
    Hardness: Custom
    Installation: Custom
    Step: Custom

    ###

    Planetary Reduction Gearboxes

    Planetary Reduction Gearboxes

     

    The EP400 series planetary track drives by Ever-Power Group Co.,Ltd. enjoy following features:

    1. Output torque Range: 1000 … 220000 N.m
    2. Gear Ratios: i=5.3 … 365
    3. Support: rotating housing flange to fit tracks
    4. Applicable motors: axial piston hydraulic motors, Hydraulic orbit motors
    5. Hydraulic motor options: Pressure relief valve, Overcenter valve on request
    6. Brake: hydraulic released parking brake on request
    Track drives Max. torque Range of ratios Max. Input speed Braking torque
    Type N.m ( i ) (rpm) (N.m)
    EP400 L1 1300 6.09 1000 120-250
    EP401 L1 2800 6.09 1000 250-350
    EP402 L2 5000 12.4-25.8 3000
    EP403 L2 6000 15.4-40 3000 220-310
    EP405 L2 10000 20-53 3000 220-310
    EP406 L2,L3 17000 26-140 3000 220-450
    EP406A L3 24000 90-140 3000 300
    EP407 L3 36000 66-140 3000 550
    EP410 L3 50000 67-150 3000 800
    EP413 L3 60000 94-170 3000 750
    EP414 L3 80000 76-186 3000 1025
    EP415 L3 110000 95-215 3000 1100
    EP416 L3 160000 160-250 3000 1100
    EP417 L3 220000 95-365 3000 1400

    ###

    Track drives Dimensions
    D1 D2 D3 D4 D5 D6 D7 D8 L1 L2 L3
    EP400 L1 195 175 155 160 180 200 M10*1.5 n=8 M10*1.5 n=8 21 40 104
    EP401 L1 230 200 180 190 210 230 M10*1.5 n=8 M10*1.5 n=8 21 40 130
    EP402 L2 190.5 165.1 133.3 200 241.3 279.4 5/8"-11 UNC n=8 1/2"-13 UNC n=9 10.2 105.9 145
    EP403 L2 260 230 190 200 240 280 M16 *2 n=8 M20*1.5 n=8 34 72 160
    EP405 L2 260 230 190 220 260 290 M16*2 n=12 M16*2 n=16 18 72 166
    EP406 L2,L3 320 290 250 280 305 330 M20*2.5 n=16 M16*2 n=16 30 82 230
    EP406A L3 320 290 250 280 305 330 M20*2.5 n=16 M16 *2 n=16 30 82 240
    EP407 L3 350 310 270 320 350 380 M20*2.5 n=16 M16*1.5 n=16 30 90 269
    EP410 L3 350 310 270 350 400 430 M20*1.5 n=20 M20*1.5 n=16 40 82 313
    EP413 L3 410 370 330 370 410 450 M20*1.5 n=20 M20 *2.5 n=20 25 114 318
    EP414 L3 480 430 380 430 480 520 M24*3 n=20 M24*3 n=20 22 148 338
    EP415 L3 500 460 420 460 500 540 M24*3 n=24 M18* 1.5 n=36 22 165 361
    EP416 L3 560 510 450 535 600 650 M24 *2 n=30 M24*2 n=30 30 168 380
    EP417 L3 650 600 460 610 680 735 M24*2 n=30 M24 *2 n=30 45 170 400

    What Is a Gearbox?

    There are several factors to consider when choosing a gearbox. Backlash, for example, is a consideration, as it is the angle at which the output shaft can rotate without the input shaft moving. While this isn’t necessary in applications without load reversals, it is important for precision applications involving load reversals. Examples of these applications include automation and robotics. If backlash is a concern, you may want to look at other factors, such as the number of teeth in each gear.
    gearbox

    Function of a gearbox

    A gearbox is a mechanical unit that consists of a chain or set of gears. The gears are mounted on a shaft and are supported by rolling element bearings. These devices alter the speed or torque of the machine they are used in. Gearboxes can be used for a wide variety of applications. Here are some examples of how gearboxes function. Read on to discover more about the gears that make up a gearbox.
    Regardless of the type of transmission, most gearboxes are equipped with a secondary gear and a primary one. While the gear ratios are the same for both the primary and secondary transmission, the gearboxes may differ in size and efficiency. High-performance racing cars typically employ a gearbox with two green and one blue gear. Gearboxes are often mounted in the front or rear of the engine.
    The primary function of a gearbox is to transfer torque from one shaft to another. The ratio of the driving gear’s teeth to the receiving member determines how much torque is transmitted. A large gear ratio will cause the main shaft to revolve at a slower speed and have a high torque compared to its counter shaft. Conversely, a low gear ratio will allow the vehicle to turn at a lower speed and produce a lower torque.
    A conventional gearbox has input and output gears. The countershaft is connected to a universal shaft. The input and output gears are arranged to match the speed and torque of each other. The gear ratio determines how fast a car can go and how much torque it can generate. Most conventional transmissions use four gear ratios, with one reverse gear. Some have two shafts and three inputs. However, if the gear ratios are high, the engine will experience a loss of torque.
    In the study of gearbox performance, a large amount of data has been collected. A highly ambitious segmentation process has yielded nearly 20,000 feature vectors. These results are the most detailed and comprehensive of all the available data. This research has a dual curse – the first is the large volume of data collected for the purpose of characterization, while the second is the high dimensionality. The latter is a complication that arises when the experimental gearbox is not designed to perform well.
    gearbox

    Bzvacklash

    The main function of a gearhead is to multiply a moment of force and create a mechanical advantage. However, backlash can cause a variety of issues for the system, including impaired positioning accuracy and lowered overall performance. A zero backlash gearbox can eliminate motion losses caused by backlash and improve overall system performance. Here are some common problems associated with backlash in gearheads and how to fix them. After you understand how to fix gearbox backlash, you’ll be able to design a machine that meets your requirements.
    To reduce gearbox backlash, many designers try to decrease the center distance of the gears. This eliminates space for lubrication and promotes excessive tooth mesh, which leads to premature mesh failure. To minimize gearbox backlash, a gear manufacturer may separate the two parts of the gear and adjust the mesh center distance between them. To do this, rotate one gear with respect to the fixed gear, while adjusting the other gear’s effective tooth thickness.
    Several manufacturing processes may introduce errors, and reducing tooth thickness will minimize this error. Gears with bevel teeth are a prime example of this. This type of gear features a small number of teeth in comparison to its mating gear. In addition to reducing tooth thickness, bevel gears also reduce backlash. While bevel gears have fewer teeth than their mating gear, all of their backlash allowance is applied to the larger gear.
    A gear’s backlash can affect the efficiency of a gearbox. In an ideal gear, the backlash is zero. But if there is too much, backlash can cause damage to the gears and cause it to malfunction. Therefore, the goal of gearbox backlash is to minimize this problem. However, this may require the use of a micrometer. To determine how much gearbox backlash you need, you can use a dial gauge or feeler gauge.
    If you’ve been looking for a way to reduce backlash, a gearbox’s backlash may be the answer. However, backlash is not a revolt against the manufacturer. It is an error in motion that occurs naturally in gear systems that change direction. If it is left unaccounted for, it can lead to major gear degradation and even compromise the entire system. In this article, we’ll explain how backlash affects gears and how it affects the performance of a gearbox.

    Design

    The design of gearboxes consists of a variety of factors, including the type of material used, power requirements, speed and reduction ratio, and the application for which the unit is intended. The process of designing a gearbox usually begins with a description of the machine or gearbox and its intended use. Other key parameters to consider during gearbox design include the size and weight of the gear, its overall gear ratio and number of reductions, as well as the lubrication methods used.
    During the design process, the customer and supplier will participate in various design reviews. These include concept or initial design review, manufacturing design validation, critical design review, and final design review. The customer may also initiate the process by initiating a DFMEA. After receiving the initial design approval, the design will go through several iterations before the finalized design is frozen. In some cases, the customer will require a DFMEA of the gearbox.
    The speed increaser gearboxes also require special design considerations. These gearboxes typically operate at high speeds, causing problems with gear dynamics. Furthermore, the high speeds of the unit increase frictional and drag forces. A proper design of this component should minimize the effect of these forces. To solve these problems, a gearbox should incorporate a brake system. In some cases, an external force may also increase frictional forces.
    Various types of gear arrangements are used in gearboxes. The design of the teeth of the gears plays a significant role in defining the type of gear arrangement in the gearbox. Spur gear is an example of a gear arrangement, which has teeth that run parallel to the axis of rotation. These gears offer high gear ratios and are often used in multiple stages. So, it is possible to create a gearbox that meets the needs of your application.
    The design of gearboxes is the most complex process in the engineering process. These complex devices are made of multiple types of gears and are mounted on shafts. They are supported by rolling element bearings and are used for a variety of applications. In general, a gearbox is used to reduce speed and torque and change direction. Gearboxes are commonly used in motor vehicles, but can also be found in pedal bicycles and fixed machines.
    gearbox

    Manufacturers

    There are several major segments in the gearbox market, including industrial, mining, and automotive. Gearbox manufacturers are required to understand the application and user industries to design a gearbox that meets their specific requirements. Basic knowledge of metallurgy is necessary. Multinational companies also provide gearbox solutions for the power generation industry, shipping industry, and automotive industries. To make their products more competitive, they need to focus on product innovation, geographical expansion, and customer retention.
    The CZPT Group started as a small company in 1976. Since then, it has become a global reference in mechanical transmissions. Its production range includes gears, reduction gearboxes, and geared motors. The company was the first in Italy to achieve ISO certification, and it continues to grow into one of the world’s leading manufacturers of production gearboxes. As the industry evolves, CZPT focuses on research and development to create better products.
    The agriculture industry uses gearboxes to implement a variety of processes. They are used in tractors, pumps, and agricultural machinery. The automotive industry uses gears in automobiles, but they are also found in mining and tea processing machinery. Industrial gearboxes also play an important role in feed and speed drives. The gearbox industry has a diverse portfolio of manufacturers and suppliers. Here are some examples of gearboxes:
    Gearboxes are complex pieces of equipment. They must be used properly to optimize efficiency and extend their lifespan. Manufacturers employ advanced technology and strict quality control processes to ensure their products meet the highest standards. In addition to manufacturing precision and reliability, gearbox manufacturers ensure that their products are safe for use in the production of industrial machinery. They are also used in office machines and medical equipment. However, the automotive gearbox market is becoming increasingly competitive.

    China Planetary Reduction Gearboxes     differential gearbox	China Planetary Reduction Gearboxes     differential gearbox
    editor by czh 2023-01-02

    China Nice Shape WPEX Worm Gear Speed Reducers Gearboxes Gearmotors Planetary Hypoid Helical for industrial machines gearbox assembly

    Warranty: 1 12 months
    Relevant Industries: Lodges, Garment Stores, Developing Material Stores, Production Plant, Machinery Restore Shops, Meals & Beverage Manufacturing facility, Farms, Restaurant, Home Use, Retail, Foodstuff Store, Printing Outlets, Development works , Strength & Mining, Foods & Beverage Retailers, Marketing Firm, Other
    Bodyweight (KG): 40 KG
    Tailored help: OEM, ODM, OBM
    Gearing Arrangement: Worm
    Output Torque: 1.8-2430N.M
    Input Speed: 750-1500rpm
    Output Speed: 14-280rpm
    clolor: Blue/gray/yellow
    Packaging Specifics: Cartons and robust wooden situation for sea transporation
    Port: HangZhou,ZheJiang

    WP worm reducer:WP worm equipment and worm reducer is developed on the basis of wd reducer, the worm is produced of 45 # higher top quality metal soon after heattreatment processing and manufacturing, worm gear with tin bronze solid, dress in-resisting efficiency is very good, specifically on thebearing capacity is more clear, is primarily utilized in plastics, metallurgy, beverage, mining, lifting transport, chemical reductiondrive building and other mechanical equipment.WP worm reducer features:1, sleek transmission, vibration, so that the impact and sounds are small, deceleration ratio, broad versatility, can be employed withall sorts of mechanical equipment.2, can achieve a huge transmission ratio by solitary phase transmission, compact composition, most kinds of reducer has betterself-locking, braking requirements of mechanical gear can save the brake device.3. The meshing friction decline of worm screw tooth and worm equipment tooth area is large, so the transmission efficiency is lowerthan that of the gear, which is prone to heating and substantial temperature.4. Increased requirements for lubrication and cooling.5, great compatibility, worm equipment and worm are produced in accordance with countrywide expectations, bearings, oil seals and otherstandard components.6. Types of box entire body: standard sort (box physique is vertical or horizontal composition with sole baseboard) and universal sort (box bodyis rectangular, with set screw holes on several sides, without sole baseboard or with sole baseboard mounted independently)7, the enter shaft link mode has the standard kind (single input shaft and double enter shaft), with 2 types of motor flange.8. The place route of the output and enter axes is reduce and higher Output shaft up and down Enter axis up and down.9. Two or 3 reducer sets can be utilised to kind multi-stage reducer to get the greatest transmission ratio. Packing & Supply Packaging: In buy to make certain the integrity of merchandise physical appearance, we will pick cartons, wooden pallets and wood pallets in accordance to customer demands. ●Delivery time: Each and every reducer is produced and tested in accordance with rigid and fixed processes to guarantee that the top quality is correct just before leaving the manufacturing facility and supply on time. ●Transportation manner: We will decide on the most suitable mode of transportation for our consumers according to the bodyweight and dimensions of the merchandise. We can also select the manner of transportation in accordance to the demands of our clients. ●Receiving and right after-product sales support: Following obtaining the goods, make sure you check out whether or not they are in excellent issue. We will provide buyers with excellent soon after-product sales support. Business Profile HangZhou Suyishi Transmission Co., Ltd. is a skilled producer and distributor of speed reducer,gearbox, electric powered motor, gearmotor, screw jack, couplings and other transmission merchandise. We will provide buyers at house and abroad with value-effective prices and secure quality. Welcome domestic and international customers to inquire and cooperate.With quick supply, superior soon after-revenue service, advanced creating facility, our pace reducer offer nicely equally at property and overseas. We have exported our reducers to Southeast Asia, Jap Europe and Center East and so on. Our goal is to create and innovate on foundation of higher good quality, and develop a very good reputation for reducers. FAQ 1. who are we?We are primarily based in ZHangZhoug, China, start off from 2571,promote to Jap Asia(fifty five.00%),North The us(5.00%),Eastern Europe(5.00%),South Asia(5.00%). There are total about 11-50 individuals in our office.2. how can we ensure good quality?Often a pre-manufacturing sample prior to mass productionAlways ultimate Inspection prior to shipment3.what can you buy from us?velocity reducer,Gearbox,Electric motor,Gearmotor,Couplings4. why must you get from us not from other suppliers?We have some outstanding salesman ( with far more than 10 a long time epxort expertise)5. what providers can we give?Recognized Supply Conditions: FOB,CFR,CIF,EXW,Specific Delivery;Accepted Payment Currency:USD,EUR,CNYAccepted Payment Type: L/C,D/P D/A,MoneyGram,PayPal,Western Union,CashLanguage Spoken:English,Chinese,Spanish,Arabic,Russian Semi-Automated PET Bottle Blowing Machine Bottle Making Device Bottle Moulding MachinePET Bottle Generating Equipment is appropriate for generating PET plastic containers and bottles in all shapes. Title goes here.Semi-Computerized PET Bottle Blowing Equipment Bottle Producing Machine Bottle Moulding MachinePET Bottle Generating Device is ideal for making PET plastic containers and bottles in all shapes.

    How to Select a Gearbox

    When you drive your vehicle, the gearbox provides you with traction and speed. The lower gear provides the most traction, while the higher gear has the most speed. Selecting the right gear for your driving conditions will help you maximize both. The right gearing will vary based on road conditions, load, and speed. Short gearing will accelerate you more quickly, while tall gearing will increase top speed. However, you should understand how to use the gearbox before driving.
    gearbox

    Function

    The function of the gearbox is to transmit rotational energy to the machine’s drive train. The ratio between input and output torque is the ratio of the torque to the speed of rotation. Gearboxes have many different functions. A gearbox may have multiple functions or one function that is used to drive several other machines. If one gear is not turning, the other will be able to turn the gearbox. This is where the gearbox gets its name.
    The pitch-controlled system has an equal number of failure modes as the electrical system, accounting for a large proportion of the longest machine downtime and halt time. The relationship between mechanisms and faults is not easily modeled mathematically. Failure modes of gearboxes are shown in Fig. 3. A gearbox’s true service life is six to eight years. However, a gearbox’s fault detection process must be developed as mature technology is required to reduce the downtime and avoid catastrophic incidents.
    A gearbox is a vital piece of machinery. It processes energy produced by an engine to move the machine’s parts. A gearbox’s efficiency depends on how efficiently it transfers energy. The higher the ratio, the more torque is transferred to the wheels. It is a common component of bicycles, cars, and a variety of other devices. Its four major functions include:
    In addition to ensuring gearbox reliability, a gearbox’s maintainability should be evaluated in the design phase. Maintainability considerations should be integrated into the gearbox design, such as the type of spare parts available. An appropriate maintenance regime will also determine how often to replace or repair specific parts. A proper maintenance procedure will also ensure that the gearbox is accessible. Whether it is easy to access or difficult to reach, accessibility is essential.

    Purpose

    A car’s transmission connects the engine to the wheels, allowing a higher-speed crankshaft to provide leverage. High-torque engines are necessary for the vehicle’s starting, acceleration, and meeting road resistance. The gearbox reduces the engine’s speed and provides torque variations at the wheels. The transmission also provides reversing power, making it possible to move the vehicle backwards and forwards.
    Gears transmit power from one shaft to another. The size of the gears and number of teeth determine the amount of torque the unit can transmit. A higher gear ratio means more torque, but slower speed. The gearbox’s lever moves the engaging part on the shaft. The lever also slides the gears and synchronizers into place. If the lever slips to the left or right, the engine operates in second gear.
    Gearboxes need to be closely monitored to reduce the likelihood of premature failure. Various tests are available to detect defective gear teeth and increase machine reliability. Figure 1.11(a) and (b) show a gearbox with 18 teeth and a 1.5:1 transmission ratio. The input shaft is connected to a sheave and drives a “V” belt. This transmission ratio allows the gearbox to reduce the speed of the motor, while increasing torque and reducing output speed.
    When it comes to speed reduction, gear box is the most common method for reducing motor torque. The torque output is directly proportional to the volume of the motor. A small gearbox, for example, can produce as much torque as a large motor with the same output speed. The same holds true for the reverse. There are hybrid drives and in-line gearboxes. Regardless of the type, knowing about the functions of a gearbox will make it easier to choose the right one for your specific application.
    gearbox

    Application

    When selecting a gearbox, the service factor must be considered. Service factor is the difference between the actual capacity of the gearbox and the value required by the application. Additional requirements for the gearbox may result in premature seal wear or overheating. The service factor should be as low as possible, as it could be the difference between the lifetime of the gearbox and its failure. In some cases, a gearbox’s service factor can be as high as 1.4, which is sufficient for most industrial applications.
    China dominates the renewable energy industry, with the largest installed capacity of 1000 gigawatts and more than 2000 terawatt hours of electricity generated each year. The growth in these sectors is expected to increase the demand for gearboxes. For example, in China, wind and hydropower energy production are the major components of wind and solar power plants. The increased installation capacity indicates increased use of gearboxes for these industries. A gearbox that is not suitable for its application will not be functional, which may be detrimental to the production of products in the country.
    A gearbox can be mounted in one of four different positions. The first three positions are concentric, parallel, or right angle, and the fourth position is shaft mount. A shaft mount gearbox is typically used in applications where the motor can’t be mounted via a foot. These positions are discussed in more detail below. Choosing the correct gearbox is essential in your business, but remember that a well-designed gearbox will help your bottom line.
    The service factor of a gearbox is dependent on the type of load. A high shock load, for example, can cause premature failure of the gear teeth or shaft bearings. In such cases, a higher service factor is required. In other cases, a gearbox that is designed for high shock loads can withstand such loads without deteriorating its performance. Moreover, it will also reduce the cost of maintaining the gearbox over time.

    Material

    When choosing the material for your gearbox, you must balance the strength, durability, and cost of the design. This article will discuss the different types of materials and their respective applications and power transmission calculations. A variety of alloys are available, each of which offers its own advantages, including improved hardness and wear resistance. The following are some of the common alloys used in gears. The advantage of alloys is their competitive pricing. A gear made from one of these materials is usually stronger than its counterparts.
    The carbon content of SPCC prevents the material from hardening like SS. However, thin sheets made from SPCC are often used for gears with lower strength. Because of the low carbon content, SPCC’s surface doesn’t harden as quickly as SS gears do, so soft nitriding is needed to provide hardness. However, if you want a gear that won’t rust, then you should consider SS or FCD.
    In addition to cars, gearboxes are also used in the aerospace industry. They are used in space travel and are used in airplane engines. In agriculture, they are used in irrigation, pest and insect control machinery, and plowing machines. They are also used in construction equipment like cranes, bulldozers, and tractors. Gearboxes are also used in the food processing industry, including conveyor systems, kilns, and packaging machinery.
    The teeth of the gears in your gearbox are important when it comes to performance. A properly meshing gear will allow the gears to achieve peak performance and withstand torque. Gear teeth are like tiny levers, and effective meshing reduces stress and slippage. A stationary parametric analysis will help you determine the quality of meshing throughout the gearing cycle. This method is often the most accurate way to determine whether your gears are meshing well.
    gearbox

    Manufacturing

    The global gear market is divided into five key regions, namely, North America, Europe, Asia Pacific, and Latin America. Among these regions, Asia Pacific is expected to generate the largest GDP, owing to rapidly growing energy demand and investments in industrial infrastructure. This region is also home to some of the largest manufacturing bases, and its continuous building of new buildings and homes will support the industry’s growth. In terms of application, gearboxes are used in construction, agricultural machinery, and transportation.
    The Industrial Gearbox market is anticipated to expand during the next several years, driven by the rapid growth of the construction industry and business advancements. However, there are several challenges that hamper the growth of the industry. These include the high cost of operations and maintenance of gear units. This report covers the market size of industrial gearboxes globally, as well as their manufacturing technologies. It also includes manufacturer data for the period of 2020-2024. The report also features a discussion of market drivers and restraints.
    Global health crisis and decreasing seaborne commerce have moderately adverse effects on the industry. Falling seaborne commerce has created a barrier to investment. The value of international crude oil is expected to cross USD 0 by April 2020, putting an end to new assets development and exploitation. In such a scenario, the global gearbox market will face many challenges. However, the opportunities are huge. So, the market for industrial gearboxes is expected to grow by more than 6% by 2020, thanks to the increasing number of light vehicles sold in the country.
    The main shaft of a gearbox, also known as the output shaft, spins at different speeds and transfers torque to an automobile. The output shaft is splined so that a coupler and gear can be connected to it. The counter shaft and primary shaft are supported by bearings, which reduce friction in the spinning element. Another important part of a gearbox is the gears, which vary in tooth count. The number of teeth determines how much torque a gear can transfer. In addition, the gears can glide in any position.

    China Nice Shape WPEX Worm Gear Speed Reducers Gearboxes Gearmotors Planetary Hypoid Helical for industrial machines     gearbox assembly	China Nice Shape WPEX Worm Gear Speed Reducers Gearboxes Gearmotors Planetary Hypoid Helical for industrial machines     gearbox assembly
    editor by czh

    China factory Gear Motor 12V CZPT Planetary Gearboxes for Door Lock with Great quality

    Product Description

     

    Solution Parameters

    Design No.: KM-20A180-31- 0571 5
    Dimensions information:

    • Motor Diameter: φ20.4mm
    • Motor housing size: 32.1mm
    • Shaft size: customization

    Specs:

    • Rated voltage:  DC 6V
    • Path of rotation: CW/CCW 
    • No load pace: 355rpm
    • No load present: .21A 
    • Rated torque: 1000g.cm 
    • Rated velocity:234rpm
    • Rated current: 1.35A 

    All complex info can personalized manufactured for various application.

    Other Tailored items:

    • DC motor, gearbox motor, vibration motor, automotive motor.
    • Accessories supplied like encoder, equipment, worm, wire, connector.
    • Ball-bearing or Oil-impregnated bearing.
    • Shaft configuration(multi-knurls,D-minimize condition, 4-knurls and many others).
    • Metallic conclude cap or plastic end cap.
    •  Precious steel brush/ carbon brush.

     

    In depth Pictures

    Application

     

    Certifications

    Packaging & Shipping and delivery

    Firm Profile

    Our Rewards

    FAQ

    one.What sort of motor do you provide?

    Kinmore specializes in generating DC motors & gear motors with the diameter ranging from 6mm-80mm automotive motors and vibration motors are our power area, too we also offer brushless motors.
     

    2.What’s the guide time for samples or mass creation?

    Typically, it will take 15-25 days to generate samples about mass manufacturing, it will consider 35-forty days for DC motor creation and forty five-60 days for equipment motor production.
     

    3.Could you head sending the quotation for this motor?

    For all of our motors, they are custom-made based on distinct requirements. We will offer you the quotation quickly right after you deliver your specific requests and yearly quantity.
     

    4.Do you offer some types of components like encoder, PCB, connector, soldering wired for the motor?

    We specialize in motors, rather of add-ons. But if your once-a-year desire reaches a particular amount, we will apply to the engineer for providing the components.

    5.Are your motors certificated with UL, CB Tüv, CE?

    All of our motors are UL, CB Tüv, CE compliant, and all our objects are generating under Achieve and ROHS. We could provide motor’s checking out drawing and BOM for your goods UL certificated. We also could make motors created-in filters based on your EMC directive for your EMC passing.

     

    We are seasoned transmission sellers and offer you a wide selection of transmissions, an important part of numerous generate programs. Gearboxes can be employed to decrease or improve velocity, boost torque, reverse or alter the path of a travel shaft. Gearboxes are also acknowledged as equipment drives, speed reducers, equipment motors, velocity reducers and equipment reducers.
    Planetary gearboxes are employed in numerous instances in which higher effectiveness and substantial reduction ratio are needed in a little place. Featuring substantial precision and substantial torque-to-quantity ratio, it is ideal for torque increase, deceleration, specific positioning and control of regenerative equipment. To make sure that the selected planetary gearbox is the ideal fit for your application, it is important to take into account parameters such as torque, backlash and equipment ratios when deciding on a planetary gearbox.

    China factory Gear Motor 12V CZPT Planetary Gearboxes for Door Lock     with Great quality

    China Professional Horizontal Planetary Gearboxes for Feed Mixer Wagon near me supplier

    Merchandise Description

    Stepless pace Variator
     
    High modularity
    – Matched with a massive range of gearboxes, they are appropriate to modular assembling of flanges, toes and torque arms.

    High flexibility
    – 11 sizes, much more than 200 versions, with wide assortment of distinct mounting positions.

    High performances
    – Power from .eighteen kW to 7.5 kW.
    – Max torque 3000 Nm.
    – Up to 6000 Nm when combined with bevel helical gearboxes. 
    – With the differential gadget, output pace can be brought to “zero” speed, when the motor is operating.

    Substantial reliability
    – Strengthened box for hefty responsibility purposes.
    – Planets and races are manufactured in special steel 100Cr6 and are in oil tub, that promise the best circumstances of transmission of the movement by friction.

    The style of UDL series stepless pace variator compromises the superior technology each at residence and overseas. The products contain the pursuing primary qualities:
         1. Large pace-regulating precision: up to .5-1 rotation.
         2. Large velocity -shifting range: The pace ratio ranges from 1:1.4 to 1:7 freely.
         3. High in toughness and extended in services daily life.
         4. Hassle-free to regulate the velocity.
         5. Ongoing in running, entrance-to-back again in operating direction, easy in driving, stable in efficiency and low in noise.
         6. Entire in sealing and ideal for any environment.
         7. Compact in structure and modest in volume.
         8. Manufactured of higher-quality aluminum alloy die forged into forming, good-hunting in appearance, gentle in weight and it by no means gets rusty.
         9. Good in adaptation: UDL sequence stepless speed variators can be blended with all varieties of speed reducers, as to accomplish lower stepless velocity shifting.

     

     

    FAQ
    one, Q:what is your MOQ for udl pace contorller   ?
    A: 1pc is ok for every single variety electrical gear box  motor 

    two, Q: What about your guarantee for your stepless governor ?

    A: 1 year ,but apart from man-created ruined

    3, Q: which payment way you can take ?
    A: TT, western union .

    4, Q: how about your payment way ?
    A: 100%payment in advanced much less $5000 ,30% payment in advanced payment , 70% payment prior to sending above $5000.

    5, Q: how about your packing of velocity reduction motor  ?
    A: plywood situation ,if dimension is tiny  ,we will pack with pallet for considerably less 1 container 

    six, Q: What information ought to be presented, if I acquire electrical helical geared motor  from you ?
    A: rated energy,  ratio or output speed,type ,voltage , mounting way , quantity , if far more is greater , 

    Gearboxes and reducers are enclosed mechanical reduction gadgets generally utilised in modern automated control techniques to command torque from your motors and achieve other motion-related responsibilities. A gearbox permits you to improve torque while reducing the speed of your primary mover output shaft. The output shaft of the gearbox rotates at a slower pace than the input shaft. This creates a mechanical benefit, increasing torque. Conversely, your gearbox can be set in reverse, offering enhanced shaft pace and lowered torque. Two typical transmission configurations are straight and right angle. On-line versions typically consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Appropriate-angle styles normally use worm or helical equipment drives, nonetheless, hybrid drives are also offered. Gearmotors blend an enclosed gear established with an electrical motor to improve torque and functionality even though minimizing pace. Although extra friction, inertia, or sharp load adjustments for limited-phrase procedure of the actuator can lead to issues, they provide a long running lifestyle by stopping overloading. Different gear ratios, speeds and torques are available to assist optimize performance and reduce likely problems. Search to discover the appropriate gearbox and reducer for your automation undertaking.
    We are knowledgeable transmission sellers and offer you a vast range of transmissions, an important component of several generate techniques. Gearboxes can be employed to reduce or boost speed, enhance torque, reverse or change the direction of a push shaft. Gearboxes are also acknowledged as gear drives, speed reducers, gear motors, velocity reducers and equipment reducers.

    China Professional Horizontal Planetary Gearboxes for Feed Mixer Wagon     near me supplier

    China manufacturer High Efficiency Small Gap Planetary Gearboxes with Hot selling

    Item Description

    Substantial Performance Small Hole  Planetary Gearboxes

    one.Sending the get code like GPB042-L1

    two.Offer Motor model / drawing and output torque

     

    Planetary Reducer

    As a expert pace reducer manufacturer, GIGAGER is specialised in generating planetary gearhead reducer for far more than 10 several years. All of GIGAGER planetary gearboxes are created with integral composition with big span of the front and rear bearings dispersed within the box entire body, forming a stable integrated composition to ensure transferring the biggest torque in the most compact form.

     

    1. What is the Planetary Reducer?

    Planetary equipment system is a sort of epicyclic equipment method used in exact and large-efficiency transmissions.
    We have ample of experience in producing planetary gearbox and gear parts such as sunlight gear, planet provider, and ring gear in China. We utilize the most advanced tools and engineering in manufacturing our planetary equipment sets.
    We offer a extensive range of planetary gearbox for your gear reduction assignments.

     

    2. What is the Merchandise Features?

    • Minimal backlash to satisfy users’ precision transmission need.
    • High efficiency of output make sure the superb working efficiency of user’s tools.
    • Higher good quality with free maintenance.
    • Helical transmission, far more secure, much more loading
    • Unique developed integral composition makes larger radial and axial load
    • Minimal sound and little quantity
    • A number of product and gear ratio alternatives

    The time period “gearbox” is utilized to refer to any device that connects a motor to a device and is composed of a series of gears, also acknowledged as a gear set. It receives the major input velocity from the motor and modifications it to a various output speed making use of its gears. Distinct sorts and combos of gears serve particular reasons. The sorts of gears identified in gearboxes incorporate spur gears, bevel gears, helical gears, helical gears and worm gears. The functionality effectiveness of a gearbox is represented by the gearbox ratio, which is the ratio of the pace of the enter resource to the speed of the output supply
    Equipment reducers, also referred to as reducers, occur in a number of transmission variations and are made to multiply torque and decrease enter pace to a wanted output velocity. The primary reward of inline gearboxes is their capability to sustain control in applications involving higher rotational speeds. Their performance and potential to provide high enter speeds with nominal backlash make inline reducer gearboxes ideal for a extensive variety of motion management apps

    China manufacturer High Efficiency Small Gap Planetary Gearboxes     with Hot selling

    China Custom in Line and Right Angle Planetary Gearboxes for Industrial Equipment with Great quality

    Product Description

    In Line and Correct Angle Planetary Gearboxes for Industrial Equipment 

    Technical info:

    1. Ratio selection: 3.fifteen-9000
    two. Input electricity: .25-55KW
    three. Permit torque rang: ≤ 800000N. M
    4. Output pace: .425-445 r/min
    5. Framework method: Likelihood of the flange, foot, or shaft mounting answers

    Characteristic of Foot Mounted Substantial Torque Planetary Gearbox :

    1. The extensive and complete variety of N sequence for industrial purposes
    2. Reduced-speed shaft design and style: Cylindrical with essential, splined, hollow with shrink disc or splined hollow shaft
    3. Rigid and precise nodular forged iron casing
    4. Lower sound operating, high producing top quality common
    5. High and reputable functionality, load potential and reduced-velocity shaft bearing

     Ratio  3.fifteen:1 to 9000:1
     Reduction Levels  up to 6 reduction phases in 1 gearbox
     Nominal Output Torque  up to 800,000N.m

     

     

     

    Gearboxes go by numerous different names, including equipment drives, velocity reducers, equipment reducers, velocity reducers, and equipment motors. All conditions are utilised interchangeably when referring to inline equipment reducers. Our inventory includes a wide range of gear reducers for higher pace, substantial precision applications with input speeds up to 4000 RPM.
    We are knowledgeable transmission dealers and offer you a extensive range of transmissions, an crucial portion of numerous travel programs. Gearboxes can be utilized to reduce or increase pace, boost torque, reverse or adjust the path of a push shaft. Gearboxes are also recognized as gear drives, pace reducers, equipment motors, pace reducers and gear reducers.

    China Custom in Line and Right Angle Planetary Gearboxes for Industrial Equipment     with Great quality