Product Description
Overview
Product Description
Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed
Advantages
- Absorption of very high torques and axial forces
- No need for separate thrust housing & bearing.
- Easy alignment (screw directly fits into the vore of gear box)
- Easy to assemble & dismantle.
- Very heavy duty spherical roller thrust bearing is provided.
- Power saving. (you may save up to 20 % power.)
- Less requirement of space.
- For bigger sizes water cooling is provided
- No maintenance required except periodic oil level checking.
- Higher productivity
Features
- Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
- The gearboxes are available with co-rotating and counter rotating variants
- To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
- High torque and high speed output rate
Processing Characteristics of Screw Shaft:
1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
Basic Info.
| Warranty: 1 year | Weight (KG): 500 KG |
| Place of Origin: HangZhou, China |
Gearing Arrangement: helical |
| ratio: 8-20 |
Output Torque: 2*176 |
| standard: JB/T8853-2001 |
Certificate: CE |
| Heat treatment: High-frequency Hardening |
Efficiency: 94%~98%(depends on the transmission stage) |
| Customized support:OEM ODM | Input/output shaft material 40Cr |
| Package: Wooden case |
Mount position: Flange, hollow shaft, CZPT shaft |
| After-sale:Online 24/7 Installation Xihu (West Lake) Dis. | advantage: excellent quality |
| Reduction radio: 3:1 |
Mount Position: Horizontal Foot Mounted Vertical |
| Input Speed: 1500 |
Output Speed: 500 |
Packaging & delivery
|
Packing: wooden case packing |
|
| Port: HangZhou Port |
Applications
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:
- Paint and lacquer industry
- Washing agent industry
- Foodstuff industry (e.g. bread, pasta)
- Animal-feed industry (dog, cat other animal food
Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year
Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.
Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.
Product Service
|
24-hour Hotline
No matter when and where to call we can find our service to you.
|
Pre-sales Consultation
We have 5 sales people online, and whether you have any question can be solved through online communication. |
After-sales Services
Receive products have any questions about the product, can look for us,we will help you deal with the the first time,to your satisfaction. |
Exhibition
Certificate
Company profile
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.
FAQ
1. Q: How about Arrow Machinery?
R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong
team which has substantial experience in R&D, manufacture, technique and sales service and has
specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity?
R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200
models of extruders and spare parts.
3. Q:What’s the delivery time?
R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough
for customized, normally within 20days .
4. Q:How about the gearbox quality and price?
R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
R: 3~5years life time for nitriding ones and bimtallic ones will be longer
One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there?
R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick you up.
7.Q:How to contact with you?
R:just reply to me if have any question.
|
Shipping Cost:
Estimated freight per unit. |
To be negotiated |
|---|
| Application: | Motor, Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Layout: | Cycloidal |
| Samples: |
US$ 99999/Piece
1 Piece(Min.Order) | Order Sample |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2023-09-05
China Best Sales Mitre Gear Boxes for Machine Screw or Ball Screw Actuators Offered in 1: 1 Ratios in 3-Way and 4-Way Straight Bevel Gear Configurations in Three Sizes with Hot selling
Item Description
Mitre Gear Packing containers For Device Screw or Ball Screw Actuators Attributes: Presented in 1: 1 ratios in 3-way and 4-way straight bevel equipment configurations in 3 sizes. Can be properly utilised in solitary, tandem or numerous arrangements. Rugged solid iron housings for rigid gear and bearing support. Alloy steel shafting for better strength. Anti-friction bearings on all shaft. Geared up for oil lubrication, but supplied much less lubricant. Weighty industrial seals hold CZPT in and filth out. Common mounting assures maximum style overall flexibility. Actuators, gear boxes and primary movers related by shafting and couplings are mechanically interconnected and hence fully and permanently synchronized.
How Does A Compact Bevel Gearbox Function?
Compact Cubic Gearboxes Video clips For Clients Orders
* Malaysia customers bevel ninety degree gearbox 1:1 ratio at 300rpm 600rpm 900rpm 1200rpm 1500rpm speed Video clip:
* Germany consumer spiral-bevel gears 1:1 ratio correct angle gearbox with four-way(3 output shafts) Video:
* Nigeria customer 1:1 90° right angle heavy duty equipment box, hefty spiral bevel gear box 3 shafts Online video:
* Thailand client bevel gear containers 3:1 ratio JTP140 ninety diploma transmission gearbox 3 to 1 Online video:
* Malaysia client 4 ten-ton jacks and 4 JTP140 gearboxes for motorized worm gear screw raise desk Online video:
* Australia consumer screw jack self locking system with inverted 2.5 ton screw jacks and JTP90 gearboxes Movie:
* France client 4 shaft gearbox 1:1 ratio proper angle gearbox 4 way 22mm ninety degree equipment drives Movie:
* Indonesia customer reduction gearbox 2:1 ratio right angle spiral bevel gear generate Video:
* United states customer high velocity correct angle travel 1:1 ratio ninety diploma high speed equipment packing containers Movie:
* Mexico consumer JTP65 miniature spiral bevel gearbox 1:1 ratio 3 way testing Video clip:
* One particular enter 2 output equipment containers JTP90 CZPT 90 equipment box dual output Online video:
* Brazil customer JTP110 Two-way Three-way Correct Angle Gearbox 1:1 Ratio Video:
* India Faridabad buyers JTP110 angel gearbox generate 1:1 22mm shaft 90 degree angle equipment boxes Video:
* Thailand consumer ninety diploma gear push box,appropriate ange 1:1 ratio gear reducer Video clip:
* Canada consumer acme screw jack 2 ton journey nut with JTP90 right angle gearbox and protection CZPT Video:
* Slovenia consumer ninety diploma gearbox 1:1 ratio, appropriate angle gearbox 1 to 1 ratio Movie:
* Brazil consumer bevel ninety degree gearbox 1:1 examination video ahead of shipment Video clip:
* Turkey customer prime good quality 25 kn 30×6 spindle CZPT trapezoidal thread screw jacks 360mm Video:
* United states customer inverted screw jack 5 ton with 32mm shaft angle gearbox for 3 points raise program Movie:
* Malaysia client servo motor pushed electrical screw raise system with lifting systems accessories Video:
* France client 5ton screw system for handbook desk lift/worm equipment hand crank CZPT reduce system Video:
* Belgium Geel consumer miniature motorized system lift,screw raise systems mini jacks gearboxes Video clip:
* Queensland Australia consumer 6-jacks screw jacking techniques with components for table elevate system Video clip:
* 100% safety packages & one hundred% regular exporting plywood situations supplies video clips:
Cargo and Packing Pictures
Delivery:
1. CZPT freight: seaport to seaport, value terms CIF, FOB, EXW, CFR and so forth.
2. Air freight: airport to airport, price tag conditions EXW, CRF etc.
3. Air courier: DHL, FEDEX, UPS, TNT doorway to door shipment, cost terms DDU, CPT etc.
Packing:
a hundred% normal exporting plywood cases.
Note: Worldwide Exporting Regular Wood Materials with Free of charge Fumigation.
JACTON Positive aspects
1. Intercontinental normal components for All CZPT brand name products. We insist on deciding on manufacturer suppliers to source the substantial top quality raw components to control the creating process. Optimization continually the production processes, inspecting in each url and controlling manufacturing web site.
2. a hundred% top quality certain with double top quality inspections. The high quality inspection by top quality inspectors from processing to finished items as the first time. Just before packing, the corresponding revenue engineers must inspect the orders subsequent the paper drawings, purchase portions and special markings in the bill or revenue contracts as the second time. Following that, fill in the inspection report with signature and firm stamp.
3. one hundred% safety transportation. Packing with sturdy standard export plywood instances resources (cost-free fumigation), inner packing with epe foams to prevent goods swaying and outer packing with iron sheets and fasteners to fasten the offers.
four. Internationl income engineers have professional information and expertise on our standard goods and services. They have sufficient capability to fix the standard specialized difficulty immediately whatsoever by phone, online chat, experience to encounter communications.
five. All the standard goods with 2nd CAD Drawings (PDF, DWG and DXF formats), and 3D CAD Types (Phase, STP, Model, IGS, PRT and CATParT formats).
6. Custom design and style obtainable, OEM provider offered, Free engineering tips, Free rates obtainable and Consumer label offered.
seven. Inspection equipments include motor with CZPT push method, peak adjustmemt motorized lifting system, coordinate measuring equipment, exterior micrometers, within micrometers, depth calipers, vernier calipers, digital calipers, hardness testers, electronic sound meters, industrial infrared thermometers, digital pace measuring devices, digital multimeters, and higher precision clamp electronic ammeter and so on.
eight. Processing with CZPT innovative equipment these kinds of as CNC gear hobbing devices, CNC flank grinding equipment, CNC cylindrical grinding equipment, multi-axis CNC milling machines, CNC lathes and others equipments.
Concluded Initiatives
1. Theatrical options phase and orchestra system lifts tasks. Consumers are from France, Australia, Netherlands, United Kingdom, Spain and Canada.
2. Hydroelectric electricity station tasks and water conservancy tasks. Consumers are from Vietnam, Australia, Malaysia, Russian Federation, Nepal, Pakistan, Belgium, United States and United Kingdom.
3. Aircraft upkeep platforms and docking systems tasks. Consumers are from Pakistan, Singapore and United Arab Emirates.
four. Photo voltaic panel monitoring program projects. Buyers are from Spain, India and Canada.
5. Bolted steel storage tanks and silos lifting remedies. Consumers are from South Africa, United States, Mexico, Russian Federation, Brazil and Vietnam.
six. Dish antenna elevation and azimuth positioning projects. Buyers are from Singapore, Malaysia and United States.
7. Railway wagon initiatives. Customers are from South Africa.
8. CZPT can creation traces. Buyers are from Netherlands, United States, Thailand and Indonesia.
9. Steel factories generation strains. Clients are from Iran, United States and Turkey.
ten. Steady PU sandwich panel generation lines. Buyers are from Thailand and United Kingdom.
JACTON Buyers Places(Nations around the world)
one. American Countries: United States, Mexico, Canada, Chile, Xihu (West Lake) Dis.by means of, Brazil, Colombia, Dominican Republic, Honduras, Costa Rica, Panama, Puerto Rico, Jamaica, Trinidad and Tobago, Aruba, Argentina, Peru, Venezuela.
two. European Countries: Russia, Germany, Turkey, France, United Kingdom, Italy, Spain, Ukraine, Poland, Romania, Netherlands, Belgium, Greece, Czech Republic, Portugal, Sweden, Hungary, Belarus, Austria, Switzerland, Bulgaria, Denmark, Finland, Slovakia, Norway, Ireland, Croatia, Ga, Armenia, Lithuania, Slovenia, Estonia, Cyprus, Luxembourg, Iceland.
3. Asian Nations around the world: Malaysia, Indonesia, Singapore, Pakistan, Philippines, Vietnam, United Arab Emirates, Thailand, Saudi Arabia, Iran, Turkey, India, Nepal, Yemen, ZheJiang , Sri Lanka, Israel, Jordan, Kuwait, Qatar.
four. Oceanian Nations around the world: Australia, New Zealand, Fiji.
five. African Nations: South Africa, Egypt, Ethiopia, Nigeria, Kenya, Tanzania.
JACTON Items Listing
one. Manual Screw Jacks, Electric Screw Jacks.
2. Screw Jacks Series: JT sequence acme screw jacks, JTC series cubic screw jacks, JTW series equipment screw jacks, JTM collection worm screw jacks, JTB sequence ball screw jacks, JTD collection cubic ball screw jacks, JSS sequence stainless metal screw jacks, JTS series bevel equipment screw jacks, Non-standard sequence screw jacks.
three. Bevel Gearboxes Collection: JT collection bevel gearboxes, JTP sequence cubic bevel gearboxes, JTA series aluminum bevel gearboxes, JTH series hollow shaft bevel gearboxes, BSS series stainless steel bevel gearboxes.
four. Lifting Programs and Methods Equipment: two-jacks programs, three-jacks techniques, four-jacks systems, 6-jacks methods, eight-jacks techniques. Components cover couplings, common joints, cardan shafts, connecting shafts, electric powered motors, geared motors and reducers, hand wheel with crank handles, pillow block bearings, flange block bearings, rod finish bearings, stop nuts, limit switches, safety nut, vacation nuts, linear shafts and bearings, linear guides and bearings, telescopic spring addresses, bellows boot, protecting tube, trunnion adapter plates, trunnion mounting brackets, motor flanges, rotary encoders, potentiometers, frequency inverters and placement indicators etc.
5. Electric Linear Actuators Series: Parallel large responsibility linear actuators, In-line hefty duty linear actuators.
six. Geared Motors and Pace Reducers Collection: helical gearmotors R series, helical bevel gearmotors K series, parallel shaft helical gearmotors F series, helical worm gearmotors S series, little AC equipment motor sequence and worm equipment motor reducer collection.
Speak to Data
JACTON Sector Co.,Ltd (VAT No.: 9144190007026567X3, registered Money 500000CNY) is a leading producer and supplier of Screw Jacks (Mechanical Actuators), Bevel Gearboxes, Lifting Programs, Electric powered Linear Actuators, Gearmotors and Speed Reducers, and Other people Linear Movement and Electricity Transmission Merchandise in China. We are Alibaba, Manufactured-In-China and SGS (Serial NO.: QIP-ASI192186) audited maker and supplier. We also have a strict quality program, with senior engineers, seasoned competent workers and practiced revenue teams, we regularly give the substantial top quality equipments to meet up with the clients electro-mechanical actuation, lifting and positioning wants. CZPT Market guarantees top quality, trustworthiness, efficiency and value for present-day demanding industrial apps.
Website (English): screw-jacks
Site (English): screw-jacks
Internet site (Chinese): screw-jacks
These compact, light-weight, lower backlash inline gear reducers ended up at first developed for encoder purposes. They are also appropriate for several other push systems. Encoder gear reducers have a extremely lower instant of inertia at the shaft enter and are rated for input speeds up to 3000 rpm. Two body measurements are accessible with equipment ratios from 4.96:1 to 3600:1. Our encoder gearbox sync pads are offered from inventory.
Gearboxes go by several distinct names, which includes gear drives, speed reducers, equipment reducers, velocity reducers, and gear motors. All terms are employed interchangeably when referring to inline gear reducers. Our inventory contains a extensive assortment of equipment reducers for high pace, large precision purposes with input speeds up to 4000 RPM.
