Product Description
JHM Series Gearbox For Vertical Type Single Screw Extruder
Company Information
Established in 1979, HangZhou Gearbox Manufacturing Co., Ltd. is located in National High-tech Development Zone of HangZhou, ZheJiang , China. With more than 38 years’ experience in research and development of gear transmission products, the factory covers an area of 87,000 square meters. ISO9001 certified in 1999, we have high qualified R&D engineer team and manufacturing talents as well as first-class processing and testing equipments.
Product Description
JHM/JHML\ZLYJ\ZSYJ Series gearbox is a drive device with high-precision and hard tooth surface and thrust bearing designed to match with screw extruders. It is designed according to standard ZBJ19009-88. The main parts are made of high strength alloy steel. The gears are manufactured by way of carburizing quenching hardening, and gear grinding. Its precision is up to Grade 6 (GB10095-88). Thrust bearing with over-specification is mounted on the front end of hollow output shaft to accommodate screw back pressure forces. The whole unit is small volume, high carry capacity, stable drive, low noise and high efficiency.
Technical Parameter:
| Centre distance of low speed stage(mm) | Ratio(i) | Screw diameter(mm) | Allowable output torque(N. m) | Allowable axial thrust(kN) |
| 112 – 800 | 6.3 – 90 | 30 – 250 | 510 – 183600 | 35 – 1200 |
Our factory:
FAQ
Are you trading company or manufacturer ?
A: We are manufacturer.
Q: How long is your delivery time?
A: Generally it is within 10 days if the goods are in stock, for goods produced as per order, it is within 35 days after confirmation of order.
Q:How long should I wait for the feedback after I send the enquiry?
A: Normally Within 12 hours.
Q:What information should I give you to confirm the product?
A: Model/Size, Transmission Ratio, Speed, Shaft directions & Order quantity etc.
Q: Hong long is your product warranty?
A:We offer 12 months warranty from departure date of the goods.
Q: What is your payment terms?
T/T 100% in advance for amount less than USD10000.-, 30% T/T in advance ,balance before shipment for amount above USD10000.
| Application: | Machinery, Agricultural Machinery, Plastic and Rubber Extrusion |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Cylinder |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
|---|
Common Problems with Gearboxes and How to Troubleshoot Them
Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:
- Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
- Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
- Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
- Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
- Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
- Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
- Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
- Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
- Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
- Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.
Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.
editor by CX 2023-09-23
China high with variable to horizontal double output speed reducer induction motor and reduction vertical gearbox for conveyor agitato car gearbox
Gearing Arrangement: Worm
Output Torque: 1
Our Packing Port of Shipment Relevant Goods
Key Market Insights Related to Worm Reduction Gearboxes
A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
Backlash measurement
Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.
Worm reduction gearboxes
Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
Worm reduction gearboxes with closed bladders
The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.
Shaft arrangement of a gearbox
The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
Mounting of a gearbox
In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.
editor by Cx 2023-06-29
China Professional Customization Vertical Mounted 1500rpm Speed Reducing Gearbox gearbox adjustment
Product Description
Expert Customization Vertical Mounted 1500rpm pace minimizing gearbox
MC collection industrial gearbox has the pursuing 2 types:
MC.H Sequence Parallel Shaft Gearbox
MC.B Sequence Appropriate Angle Gearbox
Elements:
one. Housing:
Casting Iron Box
two. Gears:
Hardened Helical Gears (MC.H Series Parallel Shaft Gearbox)
Hardened Helical Bevel Gears (MC.B Collection Appropriate Angle Gearbox)
three. Shafts:
Parallel Shafts (MC.H Collection)
Orthogonal Shafts (MC.B Collection)
Output Shaft: Solid Shaft, Hollow Shaft
4. Modular Equipment:
Shrink Disk, Mounting Flange, Motor Flange, Cooling Enthusiast, Torque Arm, Double Enter Shaft
Designs:
Complete 8 Product Measurements: MC02 ~ MC09
Functions:
one. Optional mounted by any 1 side of 6 sides.
2. Compact composition, mild fat.
three. Rigid welded box structure, hefty responsibility and substantial load capability.
4. Modular scheme and design and style for particular circumstances, adapting to the varied needs.
five. 2 stage or 3 stage push gearbox.
Parameters:
| Input Electrical power | seven.05 KW-1066 KW |
| Output Velocity | 15.5-267.1 rpm |
| Output Torque | 8000 N.m-66000 N.m |
| Transmission Ratio | seven.1-112 |
| Transmission Phase | 2-3 Phase |
Purposes:
Crushing, Mixing, Constructing Supplies, Lifting, Bulk Substance Handling, Chemical, Meals Processing, Wood, Paper, and Environmental Defense Industries.
Installation:
Mounting Sort: Horizontal Mounting, Vertical Mounting, Upright Mounting
Installation Method: Foot Mounted, Torque Arm Mounted
Lubrication:
Choosing the suitable lubrication method in accordance to the lubricating oil level.
Lubrication method:
Splash lubrication – Lower oil amount (Horizontal Mounting)
Immersion lubrication – High oil degree (Vertical Mounting, Upright Mounting)
Our business :
AOKMAN was started in 1982, which has far more than 36 many years in R & D and production of gearboxes, gears, shaft, motor and spare areas.
We can provide the appropriate answer for uncountable programs. Our goods are commonly used in the ranges of metallurgical, steel, mining, pulp and paper, sugar and alcoholic beverages market place and various other sorts of equipment with a powerful presence in the global market.
AOKMAN has become a reputable supplier, in a position to provide large high quality gearboxes.With 36 years experience, we assure you the utmost reliability and protection for the two item and services.
Consumer going to:
Our Providers:
| Pre-sale solutions | 1. Pick gear model. |
| 2.Design and manufacture merchandise in accordance to clients’ particular need. | |
| 3.Train technical individual for consumers | |
| Services for the duration of marketing | one.Pre-check and acknowledge items forward of supply. |
| 2. Assist clientele to draft resolving programs. | |
| After-sale providers | 1.Help consumers to get ready for the first building plan. |
| two. Train the first-line operators. | |
| three.Take initiative to eradicate the trouble quickly. | |
| four. Give technical exchanging. |
If you have specific parameters and prerequisite for our gearbox, customization is accessible.
| Application: | Motor, Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Expansion |
| Gear Shape: | Cylindrical Gear |
| Step: | Three-Step |
###
| Customization: |
|---|
###
| Input Power | 7.05 KW-1066 KW |
| Output Speed | 15.5-267.1 rpm |
| Output Torque | 8000 N.m-66000 N.m |
| Transmission Ratio | 7.1-112 |
| Transmission Stage | 2-3 Stage |
###
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| 2. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| 4. Provide technical exchanging. |
| Application: | Motor, Machinery |
|---|---|
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Layout: | Expansion |
| Gear Shape: | Cylindrical Gear |
| Step: | Three-Step |
###
| Customization: |
|---|
###
| Input Power | 7.05 KW-1066 KW |
| Output Speed | 15.5-267.1 rpm |
| Output Torque | 8000 N.m-66000 N.m |
| Transmission Ratio | 7.1-112 |
| Transmission Stage | 2-3 Stage |
###
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| 2. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| 4. Provide technical exchanging. |
Choosing a Gearbox For Your Application
The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
Dimensions
Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.
Construction
The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
Working
A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.
Advantages
Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
Application
While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.
editor by CX 2023-03-28
China Aokman Vertical Planetary Gearbox P Series with Flange Mounted wholesaler
Product Description
AOKMAN Vertical Planetary Gearbox P Collection with Flange Mounted
Product description:
| Rated Energy | .4KW~9551KW |
| Rated Torque | Up to 1920KN.m |
| Gear Arrangement | Planetary with helical or bevel gearbox |
| Input Speed | 50HZ or 60HZ of 4Pole,6Pole and 8pole motor |
| Ratio | i=twenty five~4000 |
| Installation Type | Flange Mounted, Foot Mounted or Torque Arm Mounted |
P Collection Planetary Gearbox adopts the involute planetary equipment transmission with interior mesh, outer mesh and divided electrical power employed moderately. So the collection has the characteristics of light-weight excess weight, small quantity, high transmission ratio, higher performance, easy rotation, reduced noise and great applicability.
Software:
P Collection Planetary Gearbox is extensively utilized in numerous industries such as metallurgy, mining, hoisting and transportation, electrical electrical power, energy resources, design and constructing materials, mild sector and targeted traffic, and so forth.
P collection planetary gearbox with good charges
1.P Series Planetary Gear Units is designed according to the involute planetary gear transmission with inner mesh,outer mesh and divided power employed reasonably.
2.P series planetary gear unit has the feature of light weight , small volume, high transmission ratio,
high efficiency, smooth rotation, low noise and good applicability.
three.P series is widely used in industries such as metallurgy, mining, hoisting and transportation, electrical power, energy resources, construction and building materials, light industry and traffic.
4.Specialized Knowledge
| Input power | Ratio | Torque | Planetary gear units stage | Mounting type |
| .4~9551kW | twenty five~4000 | Up to 1920000N.m | 2 stage 3 stage |
Horizontal Vertical |
five.Basic Information
Gear Arrangement:Helical gear
Mounting Type: Horizontal, Vertical
Varieties: P2N,P2L,P2S,P2K,P3N,P3S,P3K
6.Attributes
| Features of Planetary gearbox | Light weight |
| Small volume | |
| High transmission ratio | |
| High transmission efficiency | |
| Smooth rotation | |
| Good applicability |
P collection planetary gearbox with excellent costs
7.Explanation of types
P2N-2-stage planetary gear units:
P2L-Bevel,2-stage planetary gear units:
P2S-Helical,2-stage planetary gear units
P2K-Bevel-helical,2-stage planetary gear units:
P3N-3-stage planetary gear units
P3S-Helical,3-stage planetary gear units
P3K-Bevel-helical,3-stage planetary gear units
eight.Our Solutions:
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| two. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| four. Provide technical exchanging. |
nine.Product image:
10.Our business:
AOKMAN Advantages
1. More than 35 a long time knowledge in R&D and manufacturing, export equipment motors & industrial gearboxes.
two. Standardization of the gearbox series
three. Sturdy design and style functionality for massive energy & customized gearboxes.
four. Large top quality gearboxes and established answers provider.
five. Stringent high quality management method, secure high quality.
six. Considerably less than 2% of the top quality problems.
7. Modular layout, quick delivery time.
eight. Fast reaction & expert companies
eleven.Buyer going to:
12.FAQ:
one.Q:What varieties of gearbox can you make for us?
A:Primary items of our company: UDL series speed variator,RV series worm gear reducer, ATA collection shaft mounted gearbox, X,B collection equipment reducer,
P sequence planetary gearbox and R, S, K, and F series helical-tooth reducer, more
than 1 hundred types and countless numbers of requirements
2.Q:Can you make as per custom made drawing?
A: Of course, we supply customized service for customers.
three.Q:What is your phrases of payment ?
A: thirty% Progress payment by T/T soon after signing the deal.70% before delivery
4.Q:What is your MOQ?
A: 1 Set
P collection planetary gearbox with great rates
Welcome you speak to me if you are interested in our product.
Our team will help any need you may well have.
| Application: | Machinery, Industry |
|---|---|
| Hardness: | Hardened |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Helical Gear |
| Step: | Double-Step |
###
| Customization: |
|---|
###
| Rated Power | 0.4KW~9551KW |
| Rated Torque | Up to 1920KN.m |
| Gear Arrangement | Planetary with helical or bevel gearbox |
| Input Speed | 50HZ or 60HZ of 4Pole,6Pole and 8pole motor |
| Ratio | i=25~4000 |
| Installation Form | Flange Mounted, Foot Mounted or Torque Arm Mounted |
###
| Input power | Ratio | Torque | Planetary gear units stage | Mounting type |
| 0.4~9551kW | 25~4000 | Up to 1920000N.m | 2 stage 3 stage |
Horizontal Vertical |
###
| Features of Planetary gearbox | Light weight |
| Small volume | |
| High transmission ratio | |
| High transmission efficiency | |
| Smooth rotation | |
| Good applicability |
###
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| 2. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| 4. Provide technical exchanging. |
| Application: | Machinery, Industry |
|---|---|
| Hardness: | Hardened |
| Installation: | Vertical Type |
| Layout: | Coaxial |
| Gear Shape: | Helical Gear |
| Step: | Double-Step |
###
| Customization: |
|---|
###
| Rated Power | 0.4KW~9551KW |
| Rated Torque | Up to 1920KN.m |
| Gear Arrangement | Planetary with helical or bevel gearbox |
| Input Speed | 50HZ or 60HZ of 4Pole,6Pole and 8pole motor |
| Ratio | i=25~4000 |
| Installation Form | Flange Mounted, Foot Mounted or Torque Arm Mounted |
###
| Input power | Ratio | Torque | Planetary gear units stage | Mounting type |
| 0.4~9551kW | 25~4000 | Up to 1920000N.m | 2 stage 3 stage |
Horizontal Vertical |
###
| Features of Planetary gearbox | Light weight |
| Small volume | |
| High transmission ratio | |
| High transmission efficiency | |
| Smooth rotation | |
| Good applicability |
###
| Pre-sale services | 1. Select equipment model. |
| 2.Design and manufacture products according to clients’ special requirement. | |
| 3.Train technical personal for clients | |
| Services during selling | 1.Pre-check and accept products ahead of delivery. |
| 2. Help clients to draft solving plans. | |
| After-sale services | 1.Assist clients to prepare for the first construction scheme. |
| 2. Train the first-line operators. | |
| 3.Take initiative to eliminate the trouble rapidly. | |
| 4. Provide technical exchanging. |
Choosing a Gearbox For Your Application
The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
Dimensions
Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.
Construction
The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
Working
A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.
Advantages
Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
Application
While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.
editor by CX 2023-03-27
China Machinery Vertical Type Gpg Carton Transmission Gearbox Precision Measuring Instrument automatic gearbox
Product Description
TaiBang Motor Sector Team Co., Ltd.
The principal goods is induction motor, reversible motor, DC brush gear motor, DC brushless gear motor, CH/CV large gear motors, Planetary gear motor ,Worm gear motor etc, which utilised extensively in a variety of fields of production pipelining, transportation, foods, medication, printing, material, packing, place of work, apparatus, amusement and many others, and is the desired and matched solution for automated equipment.
Model Instruction
GB090-ten-P2
| GB | 090 | 571 | P2 |
| Reducer Collection Code | Exterior Diameter | Reduction Ratio | Reducer Backlash |
| GB:Substantial Precision Square Flange Output
GBR:High Precision Correct Angle Square Flange Output GE:Substantial Precision Spherical Flange Output GER:High Precision Appropriate Round Flange Output |
050:ø50mm 070:ø70mm 090:ø90mm a hundred and twenty:ø120mm 155:ø155mm 205:ø205mm 235:ø235mm 042:42x42mm 060:60x60mm 090:90x90mm 115:115x115mm 142:142x142mm 180:180x180mm 220:220x220mm |
571 means 1:ten | P0:Large Precision Backlash
P1:Precison Backlash P2:Standard Backlash |
Main Complex Overall performance
| Product | Amount of phase | Reduction Ratio | GB042 | GB060 | GB060A | GB090 | GB090A | GB115 | GB142 | GB180 | GB220 |
| Rotary Inertia | 1 | 3 | .03 | .sixteen | .61 | three.25 | nine.21 | 28.ninety eight | 69.61 | ||
| 4 | .03 | .14 | .48 | 2.74 | seven.fifty four | 23.sixty seven | 54.37 | ||||
| 5 | .03 | .13 | .47 | 2.seventy one | seven.42 | 23.29 | 53.27 | ||||
| 6 | .03 | .thirteen | .45 | two.65 | seven.25 | 22.75 | fifty one.72 | ||||
| 7 | .03 | .13 | .forty five | two.62 | seven.fourteen | 22.forty eight | 50.97 | ||||
| eight | .03 | .13 | .forty four | two.fifty eight | seven.07 | 22.59 | fifty.84 | ||||
| 9 | .03 | .thirteen | .forty four | 2.57 | 7.04 | 22.fifty three | fifty.63 | ||||
| 10 | .03 | .13 | .44 | two.fifty seven | 7.03 | 22.51 | 50.fifty six | ||||
| 2 | fifteen | .03 | .03 | .thirteen | .13 | .47 | .47 | 2.71 | seven.42 | 23.29 | |
| twenty | .03 | .03 | .13 | .thirteen | .forty seven | .47 | 2.71 | seven.forty two | 23.29 | ||
| 25 | .03 | .03 | .thirteen | .13 | .forty seven | .47 | 2.71 | 7.forty two | 23.29 | ||
| 30 | .03 | .03 | .thirteen | .thirteen | .47 | .forty seven | 2.71 | 7.42 | 23.29 | ||
| 35 | .03 | .03 | .thirteen | .thirteen | .forty seven | .forty seven | 2.71 | 7.forty two | 23.29 | ||
| forty | .03 | .03 | .thirteen | .thirteen | .47 | .forty seven | 2.seventy one | 7.42 | 23.29 | ||
| 45 | .03 | .03 | .thirteen | .13 | .47 | .47 | two.seventy one | 7.42 | 23.29 | ||
| fifty | .03 | .03 | .thirteen | .13 | .forty four | .44 | two.fifty seven | seven.03 | 22.51 | ||
| sixty | .03 | .03 | .thirteen | .13 | .44 | .44 | two.fifty seven | seven.03 | 22.51 | ||
| 70 | .03 | .03 | .thirteen | .13 | .44 | .forty four | 2.57 | 7.03 | 22.fifty one | ||
| 80 | .03 | .03 | .thirteen | .13 | .44 | .forty four | two.fifty seven | seven.03 | 22.51 | ||
| ninety | .03 | .03 | .13 | .thirteen | .44 | .forty four | 2.fifty seven | 7.03 | 22.51 | ||
| a hundred | .03 | .03 | .thirteen | .thirteen | .forty four | .44 | 2.57 | 7.03 | 22.51 |
| Item | Variety of phase | GB042 | GB060 | GB060A | GB90 | GB090A | GB115 | GB142 | GB180 | GB220 | |
| Backlash(arcmin) | High Precision P0 | 1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |||
| two | ≤3 | ≤3 | ≤3 | ≤3 | |||||||
| Precision P1 | 1 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
| two | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
| Standard P2 | one | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
| two | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
| Torsional Rigidity(N.M/arcmin) | one | 3 | seven | 7 | 14 | 14 | 25 | 50 | a hundred forty five | 225 | |
| 2 | three | seven | seven | 14 | fourteen | 25 | 50 | 145 | 225 | ||
| Noise(dB) | 1,two | ≤56 | ≤58 | ≤58 | ≤60 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 | |
| Rated input velocity(rpm) | 1,2 | 5000 | 5000 | 5000 | 4000 | 4000 | 4000 | 3000 | 3000 | 2000 | |
| Max enter velocity(rpm) | 1,two | 10000 | 10000 | 10000 | 8000 | 8000 | 8000 | 6000 | 6000 | 4000 | |
Noise examination standard:Length 1m,no load.Measured with an enter velocity 3000rpm
|
US $50 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Double-Step |
###
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| GB | 090 | 010 | P2 |
| Reducer Series Code | External Diameter | Reduction Ratio | Reducer Backlash |
| GB:High Precision Square Flange Output
GBR:High Precision Right Angle Square Flange Output GE:High Precision Round Flange Output GER:High Precision Right Round Flange Output |
050:ø50mm 070:ø70mm 090:ø90mm 120:ø120mm 155:ø155mm 205:ø205mm 235:ø235mm 042:42x42mm 060:60x60mm 090:90x90mm 115:115x115mm 142:142x142mm 180:180x180mm 220:220x220mm |
010 means 1:10 | P0:High Precision Backlash
P1:Precison Backlash P2:Standard Backlash |
###
| Item | Number of stage | Reduction Ratio | GB042 | GB060 | GB060A | GB090 | GB090A | GB115 | GB142 | GB180 | GB220 |
| Rotary Inertia | 1 | 3 | 0.03 | 0.16 | 0.61 | 3.25 | 9.21 | 28.98 | 69.61 | ||
| 4 | 0.03 | 0.14 | 0.48 | 2.74 | 7.54 | 23.67 | 54.37 | ||||
| 5 | 0.03 | 0.13 | 0.47 | 2.71 | 7.42 | 23.29 | 53.27 | ||||
| 6 | 0.03 | 0.13 | 0.45 | 2.65 | 7.25 | 22.75 | 51.72 | ||||
| 7 | 0.03 | 0.13 | 0.45 | 2.62 | 7.14 | 22.48 | 50.97 | ||||
| 8 | 0.03 | 0.13 | 0.44 | 2.58 | 7.07 | 22.59 | 50.84 | ||||
| 9 | 0.03 | 0.13 | 0.44 | 2.57 | 7.04 | 22.53 | 50.63 | ||||
| 10 | 0.03 | 0.13 | 0.44 | 2.57 | 7.03 | 22.51 | 50.56 | ||||
| 2 | 15 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | |
| 20 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 25 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 30 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 35 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 40 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 45 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 50 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 60 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 70 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 80 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 90 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 100 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 |
###
| Item | Number of stage | GB042 | GB060 | GB060A | GB90 | GB090A | GB115 | GB142 | GB180 | GB220 | |
| Backlash(arcmin) | High Precision P0 | 1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |||
| 2 | ≤3 | ≤3 | ≤3 | ≤3 | |||||||
| Precision P1 | 1 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
| 2 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
| Standard P2 | 1 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
| 2 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
| Torsional Rigidity(N.M/arcmin) | 1 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | |
| 2 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | ||
| Noise(dB) | 1,2 | ≤56 | ≤58 | ≤58 | ≤60 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 | |
| Rated input speed(rpm) | 1,2 | 5000 | 5000 | 5000 | 4000 | 4000 | 4000 | 3000 | 3000 | 2000 | |
| Max input speed(rpm) | 1,2 | 10000 | 10000 | 10000 | 8000 | 8000 | 8000 | 6000 | 6000 | 4000 | |
|
US $50 / Piece | |
1 Piece (Min. Order) |
###
| Application: | Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Vertical Type |
| Step: | Double-Step |
###
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| GB | 090 | 010 | P2 |
| Reducer Series Code | External Diameter | Reduction Ratio | Reducer Backlash |
| GB:High Precision Square Flange Output
GBR:High Precision Right Angle Square Flange Output GE:High Precision Round Flange Output GER:High Precision Right Round Flange Output |
050:ø50mm 070:ø70mm 090:ø90mm 120:ø120mm 155:ø155mm 205:ø205mm 235:ø235mm 042:42x42mm 060:60x60mm 090:90x90mm 115:115x115mm 142:142x142mm 180:180x180mm 220:220x220mm |
010 means 1:10 | P0:High Precision Backlash
P1:Precison Backlash P2:Standard Backlash |
###
| Item | Number of stage | Reduction Ratio | GB042 | GB060 | GB060A | GB090 | GB090A | GB115 | GB142 | GB180 | GB220 |
| Rotary Inertia | 1 | 3 | 0.03 | 0.16 | 0.61 | 3.25 | 9.21 | 28.98 | 69.61 | ||
| 4 | 0.03 | 0.14 | 0.48 | 2.74 | 7.54 | 23.67 | 54.37 | ||||
| 5 | 0.03 | 0.13 | 0.47 | 2.71 | 7.42 | 23.29 | 53.27 | ||||
| 6 | 0.03 | 0.13 | 0.45 | 2.65 | 7.25 | 22.75 | 51.72 | ||||
| 7 | 0.03 | 0.13 | 0.45 | 2.62 | 7.14 | 22.48 | 50.97 | ||||
| 8 | 0.03 | 0.13 | 0.44 | 2.58 | 7.07 | 22.59 | 50.84 | ||||
| 9 | 0.03 | 0.13 | 0.44 | 2.57 | 7.04 | 22.53 | 50.63 | ||||
| 10 | 0.03 | 0.13 | 0.44 | 2.57 | 7.03 | 22.51 | 50.56 | ||||
| 2 | 15 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | |
| 20 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 25 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 30 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 35 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 40 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 45 | 0.03 | 0.03 | 0.13 | 0.13 | 0.47 | 0.47 | 2.71 | 7.42 | 23.29 | ||
| 50 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 60 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 70 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 80 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 90 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 | ||
| 100 | 0.03 | 0.03 | 0.13 | 0.13 | 0.44 | 0.44 | 2.57 | 7.03 | 22.51 |
###
| Item | Number of stage | GB042 | GB060 | GB060A | GB90 | GB090A | GB115 | GB142 | GB180 | GB220 | |
| Backlash(arcmin) | High Precision P0 | 1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | ≤1 | |||
| 2 | ≤3 | ≤3 | ≤3 | ≤3 | |||||||
| Precision P1 | 1 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | ≤3 | |
| 2 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ||
| Standard P2 | 1 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | ≤5 | |
| 2 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ≤7 | ||
| Torsional Rigidity(N.M/arcmin) | 1 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | |
| 2 | 3 | 7 | 7 | 14 | 14 | 25 | 50 | 145 | 225 | ||
| Noise(dB) | 1,2 | ≤56 | ≤58 | ≤58 | ≤60 | ≤60 | ≤63 | ≤65 | ≤67 | ≤70 | |
| Rated input speed(rpm) | 1,2 | 5000 | 5000 | 5000 | 4000 | 4000 | 4000 | 3000 | 3000 | 2000 | |
| Max input speed(rpm) | 1,2 | 10000 | 10000 | 10000 | 8000 | 8000 | 8000 | 6000 | 6000 | 4000 | |
What Is a Gearbox?
A gearbox is the mechanical system of an automobile that allows a vehicle to change gear smoothly. This arrangement of gears is highly complex, which helps to provide a smooth gear change. In this article, we will explore some of the different types of gearboxes, including the Epicyclic gearbox, the Coaxial helical gearbox, and the Extruder helical gearing. These are three of the most common types of gearboxes used in automobiles.
Gearboxes
Gearboxes help drivers choose the appropriate gear for the conditions. A lower gear produces the least speed, while a higher gear gives the maximum torque. The number of gears used in a gearbox varies to meet different demands on the road and load. Short gearing provides maximum torque, while tall gearing offers higher top speeds. These features combine to improve the driveability of a vehicle. But what is a gearbox?
The gearbox has a slew of components, including the bearings and seals. Among these components is the gearbox, which is subjected to wear and tear due to metal-to-metal contact. As a result, gearboxes require close monitoring. Various tests are used to assess the condition of gears, such as corrosion and wear. Proactive tests emphasize wear, contamination, and oil condition. However, there are also proactive tests, such as the ferrous density test and the AN test, which monitor additive depletion and abnormal wear.
The separating force is a key factor for the design of a gearbox. The primary radial measurement point should be oriented to monitor normal forces. The secondary measurement point should be located in the opposite direction of rotation from the primary radial measurement point. The separating force generated by a helical gear set is called tangential force. The primary and secondary radial measurement points should be positioned so as to provide information about both normal and tangential forces.
Manual gearboxes are often manual. The driver can control the synchromesh by using a selector rod. This rod moves the synchromesh to engage the gear. Reverse gears are not synchromesh because they are used only when the vehicle is at a standstill. In older cars, the first gear often lacked synchromesh due to cost or lack of torque. Drivers could still use first gear with a double-declutch.
Coaxial helical gearbox
The R series rigid tooth flank helical gearbox features high versatility and good combination. They have a wide range of motor power and allow for fine classification of transmission ratios. The R series gearbox has several advantages, including high efficiency, long service life, and low vibration. This series of gearbox can be combined with a wide range of reducers and variators. Its size and high performance makes it an ideal choice for applications that require maximum torque and load transfer.
The main feature of a helical gearbox is that it presents a fixed velocity ratio, even if the center gaps are not perfectly set. This is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to paper spur gears in terms of radial pitch, since the shafts in the helical gearbox cross at an angle. The center gap of a helical gearbox is the same for both the left and right-handed counterparts.
The EP Series is another popular model of a Coaxial helical gearbox. This series has high torque and a maximum reduction ratio of 25.6:1. It is an ideal choice for the plastic industry, and CZPT offers an extensive range of models. Their center distance ranges from 112 mm to 450 mm. The EP Series has several models with different center distances. In addition to high torque and efficiency, this gearbox has low noise and vibration, and it is easy to assemble and disassemble.
Another type of Coaxial helical gearboxes is the planetary gearbox. They have a high efficiency and power density. Unlike coaxial helical gearboxes, planetary gearboxes have an axis on the same direction as the output shaft. They are easy to integrate into existing drive trains. In addition, they are compact and easy to integrate with existing drive trains. For servo applications, they are another great choice.
Epicyclic gearbox
An epicyclic gearbox is a type of automatic gearbox used to drive cars. Its primary advantage is its compact design, and it is more reliable and efficient than manual gearboxes. It is comprised of a sun gear and two planetary gears, encased in a ring gear called the Annulus. This system is useful for drivers who need to shift gears frequently, as they will become tired if the gears are suddenly changed.
An epicyclic gearbox consists of three different types of gears: ring gear, sun gear, and annular ring gear. The ring gear is the outermost gear and has angular-cut teeth on its inner surface. It is used in conjunction with planetary gears to provide high-speed ratios to vehicles. The sun gear also reverses the direction of the output shaft. This helps reduce transmission error.
An epicyclic gearbox uses multiple planets to transfer power between the planets. This type of gearbox is lightweight and features a high power density. This gearbox has several benefits over a standard single-stage parallel axis gearbox, including multiple load paths, unequal load sharing, and phased meshing. Furthermore, epicyclic gearboxes require more complex transmission error optimisation than their counterparts, including more than one stage.
The objective of epicyclic gearbox research is to provide the lowest transmission error possible. The process includes an initial design and detailed specification. The system is defined by its load spectrum and required ratio. Deflections of the elastic mesh are calculated to understand their strength and how much energy the system can handle. Finally, micro-geometric corrections minimize transmission error. These improvements are crucial to the overall efficiency of an epicyclic gearbox.
Extruder helical gearing
The helix in an extruder helical gearing is fixed at an angle, enabling more interaction with the shaft in the same direction as it moves. As a result, the shaft and the bearing are in constant contact for a long period of time. Typically, extruder helical gearing is used in applications where there is low excitement, such as steel, rolling mills, conveyors, and the oil industry. The bevel gear train also plays a role in these applications.
The CZPT AEX extruder drive gear is specifically developed for this specific application. The gears are compact and lightweight and offer exceptional power density and a long service life. These extruder gears are highly reliable, and they can be used in a wide range of applications, including rubber processing, food production, and recycling plants. CZPT offers both standard and custom gearing for your extruder.
Another advantage of helical gearing is its versatility. Since the helical gearing teeth are inclined at a specific angle, they can be adjusted to meet the specific needs of a given application. These gears also have the advantage of eliminating noise and shock from straight teeth. Unlike other gearing types, they are able to achieve a wide range of loads, from small to large. These helical gears are very durable and are the best option for high-load applications.
In addition to this, asymmetric helical gears have increased flexibility, while asymmetrical helical gears have lower flexural stiffness. The ratio of teeth to the shaft has a positive effect on the strength of the gear. Furthermore, asymmetrical helical gears are easier to manufacture. But before you purchase your next extruder gear, make sure you know what you’re getting into.
1 speed gearbox
CZPT Group Components produces the one speed gearbox. It has the potential to make cars more efficient and environmentally friendly. The gear ratio of a car’s drivetrain is crucial for reaching maximum power and speed. Typically, a one-speed gearbox delivers a maximum of 200 hp. But the speed at which a car can reach this power must be high to get the full benefit from the electric motor. So, how can a one-speed gearbox improve the speed and torque of a car?
A one-speed gearbox is a mechanical device used to switch between second and third gears. It can include multiple gear sets, such as a shared middle gear for switching between second and third gears. It can also have an intermediate gear set that represents a switchable gear in both partial transmissions. The invention also includes a mechanism that makes it easier to change gears. The patent claims are detailed below. A typical one-speed gearbox may include two parts.
Generally, a one-speed gearbox will have up to seven forward gears, with each of these corresponding to a different speed. A one-speed gearbox can have five different gear sets and five different gear levels. It can have synchronized gear sets or last-shelf gear sets. In either case, the gears are arranged in a way that maximizes their efficiency. If the gears are placed on opposite sides of a car, the transmission may be a two-speed one.
CZPT Transmission specializes in the production of high-speed gearboxes. The company’s Milltronics HBM110XT gearbox machine is the perfect tool for this job. This machine has a large working table and a heavy-duty load capacity, making it a versatile option for many kinds of applications. There are also a wide variety of CZPT gearboxes for the automotive industry.
editor by czh 2022-12-31
China Hot selling Shtdn Series Vertical Integrated Coratating Double Screw Extruder Gearbox with Best Sales
Item Description
Large Torque Gearbox For PET Extruder Equipment
SHTDN Twin Screw Extruder Gearbox Introduction
Twin Screw Gearbox adopting newest normal ISO1328,the precision of cylindrical gear of spherical involute, and combining our extended phrase knowledge and specialty of twin screw extruder, SHTDN gearboxes are meticulously developed with top innovative creating tips in the world for co-orientated CZPT twin screw extruder, with completely impartial Mental Home Rights.
The gears are created of carburizing metal of higher-energy alloy of excellent top quality by carburizing and quenching for teeth, of which all the gear grinding processes are finished by imported equipment grinding devices. Gear parameters are optimized and specifically created for the traits of twin screw extruder, minimizing pressure concentration on root of gear and improving gear surface conditions. We have improved gear intension of flexural fatigue, fatigue power and ratio of vast diameter. We have also adopted the newest creating idea and engineering of heating remedy for the framework of gears, thus ensured gears from uniformity of precision and strength.
Characteristics:
—-Double travel design and style allows the B axis to be pushed by 2 gears CZPT escalating the tooth width.
—-Ideal structure and intricate assembly direct to the value increase.
—-All bearings are sourced from world-wide acknowledged brand names,so output torque is far more secure.
—Streamlined design,the stop of gearbox include can be opened,easy to set up and replace.
SHTDN Twin Screw Extruder Gearbox Parameters
| SHTDN Gearbox Electrical power&Torque Table | ||||||||
| Product | CD(MM) | Torque Grade(T/A3) | RPM 300r/min | RPM 400r/min | RPM 500r/min | RPM 600r/min | RPM 800r/min | RPM 900r/min |
| SHTD20N | eighteen | <13 | — | — | — | seven.5kw | 11kw | — |
| SHTD25N | 22 | <13 | — | — | 11kw | 15kw | 18.5kw | 22kw |
| SHTD30N | 26 | <13 | — | — | — | 22kw | 30kw | 37kw |
| SHTD35N | thirty | <13 | 18.5kw | 22kw | 30kw | 37kw | 50kw | 60kw |
| SHTD40N | 34.5 | <13 | 30kw | 45kw | 55kw | 65kw | 90kw | 90kw |
| SHTD50N | forty two | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
| SHTD52N | forty three | <13 | 55kw | 75kw | 90kw | 110kw | 132kw | 160kw |
| SHTD58N | 48 | <13 | 90kw | 110kw | 132kw | 160kw | 220kw | 250kw |
| SHTD65N | 52 | <13 | 110kw | 132kw | 160kw | 220kw | 280kw | 315kw |
| SHTD75N | 60 | <13 | 160kw | 220kw | 250kw | 315kw | 450kw | 500kw |
| SHTD85N | sixty seven.8 | <13 | 220kw | 315kw | 400kw | 500kw | 600kw | 650kw |
| SHTD95N | seventy eight | <13 | 350kw | 450kw | 550kw | 650kw | 900kw | 1000kw |
| SHTD110N | ninety two | <13 | 560kw | 710kw | 900kw | 1000kw | — | — |
| SHTD125N | 100 | <13 | 800kw | 1000kw | 1250kw | 1400kw | — | — |
| SHTD135N | a hundred and ten | <13 | 1000kw | 1400kw | 1600kw | 2000kw | — | — |
| SHTD150N | one hundred twenty | <13 | 1320kw | 1750kw | — | — | — | — |
Manufacturing Approach
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NO.one Workblank
Select higher good quality and hardness of ductile iron substance. |
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NO.2 Rough Machining
Mang sets of rough machining gear,such as Gantry-sort milling,Radial drill,and many others.Realized the blank form and the inner gap of tough maching. |
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NO.three End Machining
Several sets of ending tools,these kinds of as CNC Grinding Device,NC Dull Device,and many others.Further processing of each and every functioning process,the accuracy is larger,only you. |
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NO.four Robust assembly and R&D group,the components will be assembled in accordance to the drawing,action by action audit,by working test right after item finished.
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| NO.5 Gearbox Inspection Large-stop testing tools and devices,processional inspection group,the gearbox form,centre length,internal gap and into the next process,soon after inspection and appropriate. |
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NO.six
Delivery
Just before leaving the manufacturing facility,in addition to anti-rust paint,white paint will also be made(colour quantity can also be provided). |
FAQ
How lengthy does it take to get my items since I paid out for them?
—According to yout purchase quantity,we will give you a affordable supply date.
Can I get the guarantee of 1 yr for free?
—If you need to have the guarantee,you need to pay for it.If not,do not be concerned ,we have confidence in our goods.
How is your right after-sale support?
—You will get our aid in time as long as you uncover anything improper about our produces.Think us,you should have the ideal.
How extended will your solution last?
—I am sorry that I can not properly reply your query,which is quite different from your operation time,materials and resources.
Right angle gearboxes (worm and planetary gears) are strong and can be used for 90° turns. An inline reducer (parallel shaft and planetary) is an ideal matching motor with large input speeds, or when gear motor efficiency is crucial. Make contact with our technical income personnel to assist decide which transmission remedy is very best for you.
Equipment reducers, also known as reducers, appear in several transmission types and are created to multiply torque and minimize enter speed to a wanted output pace. The primary benefit of inline gearboxes is their ability to preserve management in programs involving high rotational speeds. Their performance and capability to offer substantial enter speeds with minimal backlash make inline reducer gearboxes perfect for a broad variety of motion handle programs
China manufacturer Vertical Slewing Drive Gearbox with Hot selling
Solution Description
three” vertical slewing push worm equipment pace reducer slewing bearing gear motor for little PV photo voltaic tracker and satellite receiver
Coresun Drive Slewing drives consist of slewing bearing, worm shaft, housing, bearing, motor and so on. Motor generate the worm shaft, the outer ring of slewing bearing will rotate, the outer ring output the torque by means of flange although the internal ring of slewing bearing is set in housing.
Slewing drives are compact rotation models developed into an iron casted housing that is made up of a slewing ring with a equipment. A worm equipment rotates a slewing ring with higher precision it permits optimum equipment torque and sleek rotation. Slewing drives can deal with axial, radial and tilting loads and are totally sealed.
The slewing push can be tailored to meet up with the special requirement for new vitality and engineering equipment application. Our creation are being decided on by buyers abroad and house with reputable quality and track record.
Coresun Drive slew drive is designed to handle radial or axial masses utilizing higher rotational torque. Tools for mining, construction, metalworking and other applications that require unrelenting energy blended with faultless precision use slewing engineering for basic safety and precision.
Vertical installation
It is suggested to mount the slewing drives referring to connected drawing upside in solar applications for far better security. For other programs, the mounting directions shall be primarily based on the analysis of the safety stage and it shall be far better for far better safety.
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Design |
VH3 |
Area of Origin |
HangZhou,China |
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Manufacturer |
Coresun Travel |
Kind |
Vertical Drive |
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IP Course |
IP65 |
Output Torque |
716N.m |
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Tilting Second Torque |
1100N.m |
Holding Torque |
2000N.m |
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Mounting Bolts |
M10 |
Shade |
Gray or Black |
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Equipment Ratio |
sixty two:one |
Efficiency |
forty% |
Coresun slewing drives are run with hourglass worm technology to give the greatest survivability load keeping capacity as nicely as elevated efficiency and accuracy. The hourglass worm engages numerous enamel on the pitch line of the ring equipment from the hourglass thread, as opposed to regular worms which contact only 1 tooth. This enhanced tooth engagement of 5 to eleven tooth offers tremendous power and electricity to the gearbox. Product Features: CZPT slewing drives are with very good lubricating property, prolonged service life and great load ability.
Advantages of CZPT slew drives- Prolonged support life – Decreased routine maintenance fees – Compact offers for area-conserving installations – Highest load ability in a compact style – Straightforward to integrate into existing applications – Custom made styles available
3″ Slewing Push Creation Picture
Coresun Drive processes the Slewing Travel Motor metallographic tests to ensure the high quality of raw substance and helps make the salt &spray screening to make sure the anti-corrosionperformance.
Speak to US
It is sincerely searching ahead to cooperating with you for and offering you the ideal top quality item & provider with all of our coronary heart!
Gearboxes and reducers are enclosed mechanical reduction products frequently used in present day automated control systems to command torque from your motors and attain other motion-associated jobs. A gearbox makes it possible for you to improve torque although decreasing the velocity of your prime mover output shaft. The output shaft of the gearbox rotates at a slower speed than the input shaft. This generates a mechanical advantage, rising torque. Conversely, your gearbox can be set in reverse, delivering enhanced shaft velocity and lowered torque. Two common transmission configurations are straight and correct angle. Online versions generally consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic generators. Correct-angle patterns normally use worm or helical equipment drives, however, hybrid drives are also accessible. Gearmotors combine an enclosed gear established with an electric powered motor to improve torque and overall performance even though lowering speed. Although further friction, inertia, or sharp load changes for quick-time period procedure of the actuator can trigger difficulties, they give a long working daily life by preventing overloading. Different gear ratios, speeds and torques are accessible to help improve overall performance and lessen prospective problems. Browse to locate the right gearbox and reducer for your automation venture.
Gearboxes can be used in various fields of thorough processing, agriculture, chemical processing, oil and fuel, electricity transmission and distribution techniques, logistics, warehousing and other industries. Gear reducers are usually utilized the place higher torque and/or reduced rotational speeds are needed, or if electricity requirements to be transmitted at alternating angles, this sort of as in proper-angle motors. It can also adjust the course of rotation, as properly as clockwise and counterclockwise. EP offers a complete assortment of equipment reducers with correct angle worms and substantial efficiency possibilities. Electric Equipment Aluminum goods are a lightweight and tough different to present day cast iron and steel versions and can be stocked or custom created to your specific specifications. EP gearboxes are lightweight and resilient, aluminum worm gearboxes are created for tight spaces, including hard-to-put in OEM designs as nicely as cellular gear. Eccentric reducers are available as compact aluminum or solid iron inline reducers with seal life scores from 15HP (aluminum) to 40HP (cast iron). In addition to our common and modified normal items, our engineers will function with you to design and construct custom solutions for numerous generate technologies to fit your application demands.
China OEM 2 Tons-2.5 Tons Reach Forklift Transmission Gearbox Vertical Layout Gearbox for Reach Forklift with Great quality
Solution Description
Item Description
Item Model:DBET20 / DBET25 Collection
Suited for 2 tons -2.5 tons battery reach forklift truckor electric achieve forklift truck.
Model:TCM,HELI,DOOSAN,HANGCHA,TAILIF,…..
Charactics:
1)Self investigated and developed , our goods has owned a lot of nationwide patents and has bean retaining up with the superior degree of same goods at house and abroad.
two)Designed and manufactured by specific engineering, the transmission has a substantial transmission capability and lower sounds.
3)I-formed(Vertical) layout tends to make the entire size smaller and decreases the forklift turning radius. It is generally utilized in reach forklift.
4)Basic framework, minimal sound and simple to preserve.
Item Parameters
| Transmission Product | DBET twenty | DBET twenty five |
| Transmission Ratio | 21.476 | 20.87 |
| Max Wheel Load Kg | 2000 | 2200 |
| Driving Energy Kw | three.two | four.5 |
| Max Wheel Torque N.m | 980 | 1400 |
| Swerving Radius mm | one hundred sixty five | 205 |
| Max Wheel Diameter mm | 310 | 450 |
Our organization is specialised in the generation of engine gears, gears of transmission, and gears utilized for various development equipment and automobiles. Our firm owns different types of large-grade, precision and innovative machining tools (images) which can economically and efficiently device and create transmission components like spur equipment, helical gear, multi-website link gear, interior gear, little-taper teeth, topped enamel, sharp and skinny enamel, worm gear and chain equipment.
Gear machining variety:
1.Highest modulus: eight
two.Greatest outer diameter: φ500
3.Precision quality:4 Quality GB/T 10095-2008
Our Rewards
Company Profile
HangZhou Tsingleader Business Co., Ltd. is located in the gorgeous HangZhou metropolis. We specialize in the production of trailer components, axle and transmission of engineering machinery and specific engineering and agricultural equipment.
More than the past many years, Tsingleader Business has invested 4 manufacturing crops in China. Following the principle of “good quality assurance, abiding by the agreement, reciprocity, mutual advantage and 1st-class companies”, we have received the have confidence in from our clientele both at property and abroad.
Our once-a-year sales amount reaches USD 5 million and our merchandise have been exported to North and South The usa, Europe ,Africa,South Asia and the Center East.
We sincerely hope to turn into your earnest organization associate and your contact will be warmly welcomed.
Gearboxes are mechanical devices that aid drive methods keep ideal pace and torque for purposes. Also recognized as gearboxes and gear drives, they lessen the rotational pace of the input shaft by a specified percentage and boost the power delivered to the output shaft by the exact same share. Ratio multipliers improve the deceleration and torque presented by the reducer by a specific ratio and are suitable for parallel installations. Mounting bases, torque arms and flange couplings are add-ons utilised with the reducer. They are normally utilised in apps in which the reducer is not straight related to the generate system.
When seeking at a reducer vs a gearbox, typically the only difference is terminology. This is due to the fact all reducers are gearboxes. Nonetheless, not all gearboxes are retarders. This may possibly audio challenging, but it is really really straightforward. A reducer is a gear established between the motor and the equipment. The purpose of the reducer is to reduce the rotational pace transferred between these two endpoints. The reducer amplifies and multiplies the torque (input) created by the motor. Next, a reducer, as the title suggests, lowers the velocity of the enter (output in rpm) so that the output is the correct velocity. The phrase “gearbox” is just a generic time period utilized for the gear teach amongst the motor and the device. Consequently, all reducers are gearboxes. However, not all gearboxes minimize enter velocity. Despite the fact that uncommon, gearboxes can actually enhance input speeds. By considerably the most common variety of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
China Standard 1.5 Tons-3 Tons Battery Forklift Transmission Vertical Mounted Transmission Gearbox for 2.5 Tons Forklift with Free Design Custom
Merchandise Description
Solution Description
Product Design:QTET15/twenty five/30 Sequence
Suited for 1.5tons – 3 tons battery forklift or electric forklift.
Manufacturer:TCM,HELI,DOOSAN,HANGCHA,TAILIF,…..
Charactics:
one)Particular technologies increases transmission capacity and minimizes the sound.
two)With driving axle integrated format , the transmission has a smaller dimension .
3)Basic composition, reduced noise and straightforward to keep.
Product Parameters
| Transmission Design | QTET15H4 | QTET15H1 | QTET25H5 | QTET25H1 | QTET30H |
| Match Engine Rated Electricity(Kw) | 5~17.6 | 6~twenty | seven~20 | ||
| Match Motor Max Torque(N.m) | 125 | 180 | 230 | ||
| Match Motor Product | AC Motor | DC Motor | AC Motor | DC Motor | DC Motor |
| Match Motor Rated CZPT Speed(r/min) | 1400~3000 | 1200~2300 | 1400~3000 | 1200~2000 | 1200~2500 |
| Total Transmission Ratio | 22.798 | seventeen.73 | 23.three | 17.five | fourteen.05 |
| Course of Rotation | From the transmission enter , input is clockwise even though output is backward rotating input is counter clockwise whilst output is forward rotating. |
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| Working Oil | GL-5 80W-90 Car Equipment Oil | ||||
| Functioning Oil Temperature(ºC) | 60~80 | ||||
| Top Doing work Oil Temperature(ºC) | 120(no a lot more than 5 minutes) | ||||
| Leading Transmission Efficiency | ≥0.ninety five | ||||
| Noise dB(A)(1200r/min) | ≤70 | ||||
The company is specialised in the generation of engine gears, gears of transmission, and gears utilized for a variety of construction machinery and automobiles. The organization owns various sorts of high-quality, precision and superior machining tools (photos) which can economically and proficiently equipment and make transmission areas like spur gear, helical gear, multi-link gear, internal gear, modest-taper teeth, topped tooth, sharp and skinny tooth, worm equipment and chain gear.
Gear machining variety:
one.Highest modulus: 8
2.Optimum outer diameter: φ500
three.Precision grade:4 Quality GB/T 10095-2008
Our Advantages
Firm Profile
HangZhou Tsingleader Sector Co., Ltd. is positioned in the gorgeous HangZhou metropolis. We focus in the production of trailer areas, axle and transmission of engineering equipment and unique engineering and agricultural machinery.
Above the earlier years, Tsingleader Sector has invested 4 production crops in China. Pursuing the theory of “top quality assurance, abiding by the agreement, reciprocity, mutual reward and initial-class providers”, we have gained the have confidence in from our customers equally at house and abroad.
Our once-a-year product sales amount reaches USD 5 million and our products have been exported to North and South The united states, Europe ,Africa,South Asia and the Middle East.
We sincerely hope to become your earnest company associate and your contact will be warmly welcomed.
Gearboxes are mechanical gadgets that aid push systems preserve ideal speed and torque for applications. Also identified as gearboxes and equipment drives, they decrease the rotational pace of the input shaft by a specified proportion and improve the electrical power sent to the output shaft by the same percentage. Ratio multipliers improve the deceleration and torque supplied by the reducer by a specific ratio and are ideal for parallel installations. Mounting bases, torque arms and flange couplings are equipment utilized with the reducer. They are typically used in applications the place the reducer is not right connected to the push mechanism.
Gear reducers, also named reducers, appear in many transmission designs and are designed to multiply torque and reduce enter speed to a wanted output velocity. The major reward of inline gearboxes is their potential to maintain control in programs involving large rotational speeds. Their performance and capacity to give high input speeds with small backlash make inline reducer gearboxes ideal for a extensive range of movement manage programs
China supplier Vertical Flange Mounted Inline X, B Series Cycloidal Gearbox with Good quality
Solution Description
SC Transmission Cycloidal gearbox Cyclo Drivecyc lo gear box push motor velocity reducer gearboxes planetary sumitomo power industrial transmission ideal cost manufacture Cycloidal gearbox
Solution Description
Cyclo Drive are unsurpassed exactly where push technologies is concerned. The Cyclo travel is outstanding to standard gear mechanisms, given that it only operates with rolling drive and is not exposed to shear forces. By comparison with gears with contact loads, Cyclo drives are far more resistant and can take in extreme shock loads by implies of uniform load distribution more than the power transmitting parts. Cyclo drives and Cyclo drive geared motors are characterized by their trustworthiness, extended support life and fantastic efficiency, even underneath challenging circumstances.
Programs:Conveyor programs,Meals and sugar industry,Mixers and agitators,Metalworking equipment,Water therapy crops,Recycling crops,Poultry Processing Tools,Sawmills and woodworking devices,Rolling mills,Design equipment,Paper market
Cycloidal Reducer
Energy variety:.twelve-90KW
Transmission ration selection:7-650000
Output torque(Kn.m):prime to thirty
Product Parameters
Business Profile
FAQ
Shipping
Appropriate angle gearboxes (worm and planetary gears) are sturdy and can be utilized for 90° turns. An inline reducer (parallel shaft and planetary) is an excellent matching motor with large input speeds, or when equipment motor effectiveness is critical. Get in touch with our technical product sales employees to support figure out which transmission remedy is ideal for you.
When looking at a reducer vs a gearbox, usually the only difference is terminology. This is because all reducers are gearboxes. Even so, not all gearboxes are retarders. This might audio difficult, but it really is truly quite basic. A reducer is a equipment established between the motor and the device. The function of the reducer is to minimize the rotational pace transferred in between these two endpoints. The reducer amplifies and multiplies the torque (enter) created by the motor. Next, a reducer, as the title suggests, minimizes the pace of the enter (output in rpm) so that the output is the right pace. The phrase “gearbox” is just a generic phrase employed for the gear practice amongst the motor and the machine. As a result, all reducers are gearboxes. Nonetheless, not all gearboxes reduce enter speed. Though unheard of, gearboxes can in fact increase input speeds. By significantly the most widespread kind of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.