Product Description
Product Description
Customized GearBox
Gear units adopt currency layout and may transform into speral reducer according to customer’s requirement.
The housing of 1 size can realize parallel shaft,right-angle shaft models and horizonal,vertical mounting modes.Variety of components is reducible,the number of reducer’s mode is augmentable.
Sound-absorbable structure,large surface,big fan reduce temperature and noise,advanced grinding process of cylindrical gear and bevel gear improve stability and transmit power more efficeintly.
Input mode:motor connected flange,shaft input.
Output mode:solid shaft with flat key,hollow shaft with flat key,hollow shaft with shrink disk,hollow or CHINAMFG shaft with involute splines,solid shaft with flange.
Mounting mode:Foot-mounted,glange-mounted,swing base-mounted,torque-arm-mounted.
High precision grade with Gleason and Hofler grinding machineBetter meshing of gearsTop brands bearings and oil sealLong work lifeLow noiseNo oil leakageCompact design, strong and solidBetter cooling propertyCustomized design avaialbeDiversified range catering for power.
Company Profile
Our Company
HangZhou Metal Co., Ltd. (ASMT) serves in metallurgical (especial steel & aluminum), mining, mineral, cement etc. industry, integrating manufacturing, engineering, supply chain management, construction of package in domestic and abroad, international trade etc..
Our Advantages
Our Advantages
1. Whole process quality control, from raw material to delivery
* Processes including: raw material, pattern, casting, heat treatment, machining, packing
2. Regular reporting for any update for process
*Reports contents including:
Chemical composition, Mechanical properties, Dimensional inspection, Ultrasonic test (UT), Magnetic particle inspection (MT), Penetrant flaw detection (PT)
Why choose us?
Why Choose Us?
1. Pre-sales service:
To supply product application technological communication, drawing design, process
design, test plan and packing and unloading plan.
2. In-sales service:
To supply production process report and inspection report.
To actively associate shipping with customers.
3. After-sales service:
To supply remote training instruction on in-site operation.
To supply solution to unexpected problem arising at user’s site.
To follow up product’s service life.
Packaging & Shipping
Packing&Shipping
We will choose the best mode of transportation for you.Fast, high safety, simple operation.
Exquisite and strong packing, ensure you receive the most perfect goods.
FAQ
FAQ
1. Q: How about delivery time?
A: After receiving the payment, we will put the goods into production as soon as possible to ensure that you can receive the goods quickly. Due to the different delivery time of different products, if you need a specific delivery time, you can contact our online customer service, 24 hours online.
2. Q: What is the loading port?
A: We will arrange the best loading port according to your requirement.
3. Q: Can you do OEM?
A: Yes, we welcome OEM for our customers. We have professional technical personnel to provide technical support.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
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Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Three-Ring |
Hardness: | Soft Tooth Surface |
Installation: | Torque Arm Type |
Step: | Stepless |
Customization: |
Available
| Customized Request |
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Importance of Lubrication in Gearbox Performance
Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:
- Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
- Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
- Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
- Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
- Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
- Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
- Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.
It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.
editor by CX 2024-04-15
China Professional Smr ATA Series Shaft Mounted Gearbox for Conveyor Belt gearbox drive shaft
Product Description
TA series shaft mounted gearbox(speed reducer) with helical hardened gears has the characteristics of high carrying capacity, smooth transmission, light weight, low energy consumption and so on. Input shaft of ATA speed reducer is connected with gear motor by belt pulley, hollow output shaft is linked with a key. It can be replaced by electric drum as power for belt conveyors and lifting equipments. ATA series shaft mounted gearbox could be attached with back-stop to avoid the working machine back skating, and conveniently mounted by tie rod. ATA series shaft mounted speed reducer is widely applied in the mining equipments, concrete mixing batching plant, stone crushers, sand making production line and other belt conveyors, mechanical transmission areas.
Mechanical belt conveyors drive system is composed of ATA shaft mounted speed reducer, torque arm, pulleys and gear motors, whose power transmission from the gear motor to the gearbox through the pulley, and then speed reducer passed to the drive pulley through the hollow output shaft and the gearbox is fixed by torque arm, anti-slip device can be configured. The system is convenient to install,use and maintain.
Components:
1. Housing: Nodular Cast Iron(Ductile Iron) QT600
2. Gears Profile: Hardened Helical Gears
3. Gears Material: 20CrMnTi
4. Gears Processing: Carburizing, Quenching, Grinding
5. Gears Hardness: Surface Hardness: HRC58-62, Inner Hardness: HBS156-207
6. Gears Accuracy: 6 Class
7. Shafts Material: 40Cr
8. Input Configurations:
Keyed CHINAMFG Shaft Input
IEC Normalized Motor Flange
9. Output Configurations:
Keyed Hollow Shaft Output
10. Oil Seal: ZheJiang SOG
11. Bearings: NSK, HRB, ZWZ, LYC
12. Spare Parts: Torque arm, Optional Backstop
Gearbox Parameters:
Models | Output Bore Dia. | Maximum Torque | Nominal Ratio(i) |
ATA30 | 30mm | 180Nm | 5
7 10 12.5 15 20 25 31 |
ATA35 | 35mm | 420Nm | |
ATA40 | 40mm/45mm | 950Nm | |
ATA45 | 45mm/50mm/55mm | 1400Nm | |
ATA50 | 50mm/55mm/60mm | 2300Nm | |
ATA60 | 60mm/70mm | 3600Nm | |
ATA70 | 70mm/85mm | 5100Nm | |
ATA80 | 80mm/100mm | 7000Nm | |
ATA100 | 100mm/125mm | 11000Nm | |
ATA125 | 125mm/135mm | 17000Nm |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Machinery, Quarry |
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Hardness: | Hardened Tooth Surface |
Installation: | Shaft Mounted |
Samples: |
US$ 180/Piece
1 Piece(Min.Order) | Order Sample blue
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Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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Payment Method: |
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Initial Payment Full Payment |
Currency: | US$ |
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Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Steps to Replace a Faulty Gearbox in an Automobile
Replacing a faulty gearbox in an automobile is a complex task that requires proper tools, skills, and safety precautions. Here are the general steps involved in the process:
- Prepare the Vehicle: Park the vehicle on a flat surface and engage the parking brake. Disconnect the battery to ensure safety during the procedure.
- Drain Fluids: Drain the transmission fluid from the old gearbox into a suitable container.
- Disconnect Components: Remove any components obstructing access to the gearbox, such as the driveshaft, exhaust system, and linkage.
- Suspend the Engine: If necessary, use an engine hoist or support to suspend the engine safely.
- Support the Gearbox: Use a transmission jack to support the weight of the gearbox.
- Remove Gearbox: Detach the gearbox from the engine by removing bolts and disconnecting the clutch or torque converter.
- Install New Gearbox: Position the new gearbox onto the engine and secure it in place with bolts.
- Reconnect Components: Reattach the driveshaft, exhaust system, and linkage that were disconnected earlier.
- Refill Fluids: Fill the new gearbox with the appropriate transmission fluid according to the manufacturer’s specifications.
- Lower Engine: Carefully lower the engine back into its original position if it was suspended.
- Test and Adjust: Start the vehicle and test the new gearbox for proper operation. Check for any leaks, unusual noises, or gear shifting issues.
- Final Check: Double-check all connections and ensure that all components are properly secured.
- Dispose of Old Fluid: Dispose of the old transmission fluid safely and responsibly.
- Dispose of Old Gearbox: Properly dispose of the old gearbox according to local regulations.
It’s important to note that gearbox replacement can vary significantly depending on the vehicle’s make and model. It’s recommended to consult the vehicle’s service manual or seek professional assistance if you’re not experienced in automotive repair.
editor by CX 2024-04-08
China high with variable to horizontal double output speed reducer induction motor and reduction vertical gearbox for conveyor agitato car gearbox
Gearing Arrangement: Worm
Output Torque: 1
Our Packing Port of Shipment Relevant Goods
Key Market Insights Related to Worm Reduction Gearboxes
A gearbox is a mechanical device that allows you to shift between different speeds or gears. It does so by using one or more clutches. Some gearboxes are single-clutch, while others use two clutches. You can even find a gearbox with closed bladders. These are also known as dual clutches and can shift gears more quickly than other types. Performance cars are designed with these types of gearboxes.
Backlash measurement
Gearbox backlash is a common component that can cause noise or other problems in a car. In fact, the beats and sets of gears in a gearbox are often excited by the oscillations of the engine torque. Noise from gearboxes can be significant, particularly in secondary shafts that engage output gears with a differential ring. To measure backlash and other dimensional variations, an operator can periodically take the output shaft’s motion and compare it to a known value.
A comparator measures the angular displacement between two gears and displays the results. In one method, a secondary shaft is disengaged from the gearbox and a control gauge is attached to its end. A threaded pin is used to secure the differential crown to the secondary shaft. The output pinion is engaged with the differential ring with the aid of a control gauge. The angular displacement of the secondary shaft is then measured by using the dimensions of the output pinion.
Backlash measurements are important to ensure the smooth rotation of meshed gears. There are various types of backlash, which are classified according to the type of gear used. The first type is called circumferential backlash, which is the length of the pitch circle around which the gear rotates to make contact. The second type, angular backlash, is defined as the maximum angle of movement between two meshed gears, which allows the other gear to move when the other gear is stationary.
The backlash measurement for gearbox is one of the most important tests in the manufacturing process. It is a criterion of tightness or looseness in a gear set, and too much backlash can jam a gear set, causing it to interface on the weaker part of its gear teeth. When backlash is too tight, it can lead to gears jamming under thermal expansion. On the other hand, too much backlash is bad for performance.
Worm reduction gearboxes
Worm reduction gearboxes are used in the production of many different kinds of machines, including steel and power plants. They are also used extensively in the sugar and paper industries. The company is constantly aiming to improve their products and services to remain competitive in the global marketplace. The following is a summary of key market insights related to this type of gearbox. This report will help you make informed business decisions. Read on to learn more about the advantages of this type of gearbox.
Compared to conventional gear sets, worm reduction gearboxes have few disadvantages. Worm gear reducers are commonly available and manufacturers have standardized their mounting dimensions. There are no unique requirements for shaft length, height, and diameter. This makes them a very versatile piece of equipment. You can choose to use one or combine several worm gear reducers to fit your specific application. And because they have standardized ratios, you will not have to worry about matching up multiple gears and determining which ones fit.
One of the primary disadvantages of worm reduction gearboxes is their reduced efficiency. Worm reduction gearboxes usually have a maximum reduction ratio of five to sixty. The higher-performance hypoid gears have an output speed of around ten to twelve revolutions. In these cases, the reduced ratios are lower than those with conventional gearing. Worm reduction gearboxes are generally more efficient than hypoid gear sets, but they still have a low efficiency.
The worm reduction gearboxes have many advantages over traditional gearboxes. They are simple to maintain and can work in a range of different applications. Because of their reduced speed, they are perfect for conveyor belt systems.
Worm reduction gearboxes with closed bladders
The worm and the gear mesh with each other in a combination of sliding and rolling movements. This sliding action is dominant at high reduction ratios, and the worm and gear are made of dissimilar metals, which results in friction and heat. This limits the efficiency of worm gears to around thirty to fifty percent. A softer material for the gear can be used to absorb shock loads during operation.
A normal gear changes its output independently once a sufficient load is applied. However, the backstop complicates the gear configuration. Worm gears require lubrication because of the sliding wear and friction introduced during movement. A common gear arrangement moves power at the peak load section of a tooth. The sliding happens at low speeds on either side of the apex and occurs at a low velocity.
Single-reduction gearboxes with closed bladders may not require a drain plug. The reservoir for a worm gear reducer is designed so that the gears are in constant contact with lubricant. However, the closed bladders will cause the worm gear to wear out more quickly, which can cause premature wear and increased energy consumption. In this case, the gears can be replaced.
Worm gears are commonly used for speed reduction applications. Unlike conventional gear sets, worm gears have higher reduction ratios. The number of gear teeth in the worm reduces the speed of a particular motor by a substantial amount. This makes worm gears an attractive option for hoisting applications. In addition to their increased efficiency, worm gears are compact and less prone to mechanical failure.
Shaft arrangement of a gearbox
The ray-diagram of a gearbox shows the arrangement of gears in the various shafts of the transmission. It also shows how the transmission produces different output speeds from a single speed. The ratios that represent the speed of the spindle are called the step ratio and the progression. A French engineer named Charles Renard introduced five basic series of gearbox speeds. The first series is the gear ratio and the second series is the reverse gear ratio.
The layout of the gear axle system in a gearbox relates to its speed ratio. In general, the speed ratio and the centre distance are coupled by the gear axles to form an efficient transmission. Other factors that may affect the layout of the gear axles include space constraints, the axial dimension, and the stressed equilibrium. In October 2009, the inventors of a manual transmission disclosed the invention as No. 2. These gears can be used to realize accurate gear ratios.
The input shaft 4 in the gear housing 16 is arranged radially with the gearbox output shaft. It drives the lubricating oil pump 2. The pump draws oil from a filter and container 21. It then delivers the lubricating oil into the rotation chamber 3. The chamber extends along the longitudinal direction of the gearbox input shaft 4, and it expands to its maximum diameter. The chamber is relatively large, due to a detent 43.
Different configurations of gearboxes are based on their mounting. The mounting of gearboxes to the driven equipment dictates the arrangement of shafts in the gearbox. In certain cases, space constraints also affect the shaft arrangement. This is the reason why the input shaft in a gearbox may be offset horizontally or vertically. However, the input shaft is hollow, so that it can be connected to lead through lines or clamping sets.
Mounting of a gearbox
In the mathematical model of a gearbox, the mounting is defined as the relationship between the input and output shafts. This is also known as the Rotational Mount. It is one of the most popular types of models used for drivetrain simulation. This model is a simplified form of the rotational mount, which can be used in a reduced drivetrain model with physical parameters. The parameters that define the rotational mount are the TaiOut and TaiIn of the input and output shaft. The Rotational Mount is used to model torques between these two shafts.
The proper mounting of a gearbox is crucial for the performance of the machine. If the gearbox is not aligned properly, it may result in excessive stress and wear. It may also result in malfunctioning of the associated device. Improper mounting also increases the chances of the gearbox overheating or failing to transfer torque. It is essential to ensure that you check the mounting tolerance of a gearbox before installing it in a vehicle.
editor by Cx 2023-06-29
China manufacturer wenzhou CZPT SLFA57 F series parallel shaft helical gearbox F series parallel shaft gearbox for conveyor near me supplier
Warranty: 1 year
Applicable Industries: Hotels, Garment Shops, Manufacturing Plant, Machinery Repair Shops, Food & Beverage Factory, Farms, Restaurant, Home Use, Retail, Food Shop, Printing Shops, Precision Concrete Mixer Truck Reducer Bearing,electricity Power Reducer Construction works , Energy & Mining, Other, Advertising Company
Weight (KG): 50
Customized support: OEM
Gearing Arrangement: Helical
Output Torque: 800~100000N.m
Input Speed: 1400rpm
Output Speed: 14-280rpm
Ratio: 7.5~23
Certification: ISO9001-2008
Mount Position: Foot Mounted
Bearing: LYC,SKF
Packaging Details: Wooden boxes , Cantons packed in 1 pallet
Product Overview SLF gearbox/reducer F series gear reducer is 1 kind of parallel shaft helical gear reducer , which consist of 2 or 3 stageshelical gears (relate to gear ratio) in the same case . The hard tooth surface gear use the high quality alloy steel ,theprocess of carburizing and quenching, grinding ,which give it follow characters :Stable transmission ,low noiseand temperature , MB UDL Variable Gearbox Speed Reducer Reduction Stepless Motor Variator high loading ,long working lift . Wide application ,specialize in Metallurgy ,Sewage treatment,Chemical Industry , Pharmacy ,Agriculture equipment and Oil industry FEATURES AT A GLANCE 1) Output speed: 0.6~1,571r/min 2) Output torque: up to 21700N.m 3) Motor power: 0.12~200kW 4) Mounted form: foot-mounted andflange-mounted mounting Right elevation Left elevation Front elevation PRODUCT SPECIFICATIONS Product NameSLK Series Rigid Tooth helical bevel reducerGear Material20CrMnTiCase MaterialHT250Shaft Material20CrMnTiGear ProcessingGrinding finish by HOFLER Grinding MachinesColorCustomizedNoise Test65~70dBEfficiency94%~98% (depends on the transmission stage)Lubricating oilShell Omala synthetic oil or mineral oil , or similar brandHeat treatmenttempering, cementiting, quenching, High quality wp series reducer small reduction gearbox for concrete mixer etc.Brand of bearingsC&U bearing, ZWZ,LYC, HRB, SKF,NSK and so onBrand of oil sealNAK or other brandTemp. rise (MAX)40 °Temp. rise (Oil)(MAX)50 °Vibration≤20µm SALES AND SERVICE NETWORK SIMILAR PRODUCTS Exhibition Company Profile Contact Us
Choosing a Gearbox For Your Application
The gearbox is an essential part of bicycles. It is used for several purposes, including speed and force. A gearbox is used to achieve one or both of these goals, but there is always a trade-off. Increasing speed increases wheel speed and forces on the wheels. Similarly, increasing pedal force increases the force on the wheels. This makes it easier for cyclists to accelerate their bicycles. However, this compromise makes the gearbox less efficient than an ideal one.
Dimensions
Gearboxes come in different sizes, so the size of your unit depends on the number of stages. Using a chart to determine how many stages are required will help you determine the dimensions of your unit. The ratios of individual stages are normally greater at the top and get smaller as you get closer to the last reduction. This information is important when choosing the right gearbox for your application. However, the dimensions of your gearbox do not have to be exact. Some manufacturers have guides that outline the required dimensions.
The service factor of a gearbox is a combination of the required reliability, the actual service condition, and the load that the gearbox will endure. It can range from 1.0 to 1.4. If the service factor of a gearbox is 1.0, it means that the unit has just enough capacity to meet your needs, but any extra requirements could cause the unit to fail or overheat. However, service factors of 1.4 are generally sufficient for most industrial applications, since they indicate that a gearbox can withstand 1.4 times its application requirement.
Different sizes also have different shapes. Some types are concentric, while others are parallel or at a right angle. The fourth type of gearbox is called shaft mount and is used when mounting the gearbox by foot is impossible. We will discuss the different mounting positions later. In the meantime, keep these dimensions in mind when choosing a gearbox for your application. If you have space constraints, a concentric gearbox is usually your best option.
Construction
The design and construction of a gearbox entails the integration of various components into a single structure. The components of a gearbox must have sufficient rigidity and adequate vibration damping properties. The design guidelines note the approximate values for the components and recommend the production method. Empirical formulas were used to determine the dimensions of the various components. It was found that these methods can simplify the design process. These methods are also used to calculate the angular and axial displacements of the components of the gearbox.
In this project, we used a 3D modeling software called SOLIDWORKS to create a 3-D model of a gear reducer. We used this software to simulate the structure of the gearbox, and it has powerful design automation tools. Although the gear reducer and housing are separate parts, we model them as a single body. To save time, we also removed the auxiliary elements, such as oil inlets and oil level indicators, from the 3D model.
Our method is based on parameter-optimized deep neural networks (DBNs). This model has both supervised and unsupervised learning capabilities, allowing it to be self-adaptive. This method is superior to traditional methods, which have poor self-adaptive feature extraction and shallow network generalization. Our algorithm is able to recognize faults in different states of the gearbox using its vibration signal. We have tested our model on two gearboxes.
With the help of advanced material science technologies, we can now manufacture the housing for the gearbox using high-quality steel and aluminium alloys. In addition, advanced telematics systems have increased the response time of manufacturers. These technologies are expected to create tremendous opportunities in the coming years and fuel the growth of the gearbox housing market. There are many different ways to construct a gearbox, and these techniques are highly customizable. In this study, we will consider the design and construction of various gearbox types, as well as their components.
Working
A gearbox is a mechanical device that transmits power from one gear to another. The different types of gears are called planetary gears and are used in a variety of applications. Depending on the type of gearbox, it may be concentric, parallel, or at a right angle. The fourth type of gearbox is a shaft mount. The shaft mount type is used in applications that cannot be mounted by foot. The various mounting positions will be discussed later.
Many design guidelines recommend a service factor of 1.0, which needs to be adjusted based on actual service conditions. This factor is the combined measure of external load, required reliability, and overall gearbox life. In general, published service factors are the minimum requirements for a particular application, but a higher value is necessary for severe loading. This calculation is also recommended for high-speed gearboxes. However, the service factor should not be a sole determining factor in the selection process.
The second gear of a pair of gears has more teeth than the first gear. It also turns slower, but with greater torque. The second gear always turns in the opposite direction. The animation demonstrates this change in direction. A gearbox can also have more than one pair of gears, and a first gear may be used for the reverse. When a gear is shifted from one position to another, the second gear is engaged and the first gear is engaged again.
Another term used to describe a gearbox is “gear box.” This term is an interchangeable term for different mechanical units containing gears. Gearboxes are commonly used to alter speed and torque in various applications. Hence, understanding the gearbox and its parts is essential to maintaining your car’s performance. If you want to extend the life of your vehicle, be sure to check the gearbox’s efficiency. The better its functioning, the less likely it is to fail.
Advantages
Automatic transmission boxes are almost identical to mechanical transmission boxes, but they also have an electronic component that determines the comfort of the driver. Automatic transmission boxes use special blocks to manage shifts effectively and take into account information from other systems, as well as the driver’s input. This ensures accuracy and positioning. The following are a few gearbox advantages:
A gearbox creates a small amount of drag when pedaling, but this drag is offset by the increased effort to climb. The external derailleur system is more efficient when adjusted for friction, but it does not create as little drag in dry conditions. The internal gearbox allows engineers to tune the shifting system to minimize braking issues, pedal kickback, and chain growth. As a result, an internal gearbox is a great choice for bikes with high-performance components.
Helical gearboxes offer some advantages, including a low noise level and lower vibration. They are also highly durable and reliable. They can be extended in modular fashion, which makes them more expensive. Gearboxes are best for applications involving heavy loads. Alternatively, you can opt for a gearbox with multiple teeth. A helical gearbox is more durable and robust, but it is also more expensive. However, the benefits far outweigh the disadvantages.
A gearbox with a manual transmission is often more energy-efficient than one with an automatic transmission. Moreover, these cars typically have lower fuel consumption and higher emissions than their automatic counterparts. In addition, the driver does not have to worry about the brakes wearing out quickly. Another advantage of a manual transmission is its affordability. A manual transmission is often available at a lower cost than its automatic counterpart, and repairs and interventions are easier and less costly. And if you have a mechanical problem with the gearbox, you can control the fuel consumption of your vehicle with appropriate driving habits.
Application
While choosing a gearbox for a specific application, the customer should consider the load on the output shaft. High impact loads will wear out gear teeth and shaft bearings, requiring higher service factors. Other factors to consider are the size and style of the output shaft and the environment. Detailed information on these factors will help the customer choose the best gearbox. Several sizing programs are available to determine the most appropriate gearbox for a specific application.
The sizing of a gearbox depends on its input speed, torque, and the motor shaft diameter. The input speed must not exceed the required gearbox’s rating, as high speeds can cause premature seal wear. A low-backlash gearbox may be sufficient for a particular application. Using an output mechanism of the correct size may help increase the input speed. However, this is not recommended for all applications. To choose the right gearbox, check the manufacturer’s warranty and contact customer service representatives.
Different gearboxes have different strengths and weaknesses. A standard gearbox should be durable and flexible, but it must also be able to transfer torque efficiently. There are various types of gears, including open gearing, helical gears, and spur gears. Some of the types of gears can be used to power large industrial machines. For example, the most popular type of gearbox is the planetary drive gearbox. These are used in material handling equipment, conveyor systems, power plants, plastics, and mining. Gearboxes can be used for high-speed applications, such as conveyors, crushers, and moving monorail systems.
Service factors determine the life of a gearbox. Often, manufacturers recommend a service factor of 1.0. However, the actual value may be higher or lower than that. It is often useful to consider the service factor when choosing a gearbox for a particular application. A service factor of 1.4 means that the gearbox can handle 1.4 times the load required. For example, a 1,000-inch-pound gearbox would need a 1,400-inch-pound gearbox. Service factors can be adjusted to suit different applications and conditions.
China Professional Kpc Geared Motor Gear Reducer Helical Gearbox for Conveyor Transmission with Free Design Custom
Merchandise Description
Item Description
KPC Series helical gearbox is a new generation merchandise which developed basing on the modular technique, It can be related respectively with motors such as IEC standard motor, brake motor, explosion-evidence motor, frequency motor, servo motor and so on. it has 4 types(01-02-03-04),electrical power from .12kw to 4.0kw, ratio from 3.sixty six to 58.09, Max torque from 120Nm to 500Nm.It can be link discretionary(foot or flange) and use multi-mounting positions accordingly. This merchandise is broadly employed in textile, foodstuff, beverage,tobacco, CZPT industrial fields,and so forth.
Solution Characteristics
- Modular building
- Large effectiveness
- Precise grinding, low sound
- Compact structural design and style
- Univeral mounting
- Aluminium housing, mild in weight
- Carbonize and grinding hardened gears, sturdy
- Multi-composition, can be blended in distinct forms to meet up with a variety of transmission condition
Set up:
1.Foot mounted
2.Output Flange mounted
3.B14 Flange mounted
Versions:
1.KPC..P(Foot-mounted): KPC01P,KPC02P,KPC03P,KPC04P
2.KPCF..P(Output Flange-mounted): KPCF01P,KPCF02P,KPCF03P,KPCF04P
3.KPCZ..P(B14 Flange-mounted): KPCZ01P,KPCZ02P,KPCZ03P,KPCZ04P
Comprehensive Photographs
Product Parameters
GEARBOX Selecting TABLES | |||||||||
KPC01.. | n1=1400r/min | 120Nm | |||||||
n2 | M2max | Fr2 | i | Proportion | 63B5 | 71B5/B14 | 80B5/B14 | 90B5/B14 | |
[r/min] | [Nm] | [N] | |||||||
26 | 120 | 2600 | 53.33 | a hundred and sixty/three | |||||
31 | a hundred and twenty | 2600 | 45.89 | 413/nine | |||||
35 | 120 | 2600 | forty.10 | 3248/eighty one | |||||
39 | 120 | 2560 | 35.47 | 532/fifteen | |||||
forty nine | one hundred twenty | 2380 | 28.50 | 770/27 | |||||
fifty nine | 120 | 2230 | 23.56 | 212/nine | |||||
71 | 120 | 2100 | 19.83 | 119/six | |||||
seventy eight | 90 | 2030 | seventeen.86 | 1357/76 | |||||
ninety six | 120 | 1900 | fourteen.62 | 658/forty five | |||||
one zero one | 90 | 1860 | thirteen.80* | sixty nine/five | |||||
118 | 120 | 1770 | 11.90 | 2464/207 | |||||
143 | a hundred and twenty | 1660 | nine.81 | 1148/117 | |||||
153 | eighty | 1630 | nine.17 | 1219/133 | |||||
181 | eighty | 1540 | 7.72 | 1173/152 | |||||
246 | 70 | 1390 | 5.69 | 1081/one hundred ninety | |||||
302 | 70 | 1290 | 4.63 | 88/19 | |||||
366 | 70 | 1210 | 3.82 | 943/247 | |||||
KPC02.. | n1=1400r/min | 200Nm | |||||||
n2 | M2max | Fr2 | i | Proportion | 63B5 | 71B5/B14 | 80B5/B14 | 90B5/B14 | |
[r/min] | [Nm] | [N] | |||||||
26 | two hundred | 4500 | 54.00* | 54/one | |||||
30 | 200 | 4500 | forty six.forty six* | 3717/80 | |||||
34 | two hundred | 4500 | forty.60* | 203/5 | |||||
39 | 200 | 4270 | 35.ninety one* | 3591/one hundred | |||||
forty eight | 200 | 3970 | 28.88* | 231/eight | |||||
59 | 200 | 3730 | 23.85* | 477/20 | |||||
70 | 200 | 3520 | twenty.08* | 3213/one hundred sixty | |||||
eighty two | a hundred and forty | 3330 | 17.10 | 3009/176 | |||||
95 | two hundred | 3180 | fourteen.81* | 2961/two hundred | |||||
106 | a hundred and forty | 3060 | thirteen.21 | 2907/220 | |||||
116 | two hundred | 2970 | twelve.05 | 1386/one hundred fifteen | |||||
141 | two hundred | 2780 | nine.93 | 2583/260 | |||||
159 | one hundred twenty | 2670 | 8.78 | 2703/308 | |||||
189 | one hundred twenty | 2520 | seven.39 | 2601/352 | |||||
257 | 100 | 2280 | 5.45 | 2397/440 | |||||
316 | one hundred | 2120 | 4.43 | 102/23 | |||||
383 | 80 | 1990 | three.66 | 2091/572 | |||||
KPC03.. | n1=1400r/min | 300Nm | |||||||
n2 | M2max | Fr2 | i | Proportion | 71B5/B14 | 80B5/B14 | 90B5/B14 | 100B5/B14 | 112B5/B14 |
[r/min] | [Nm] | [N] | |||||||
24 | three hundred | 6000 | fifty eight.09 | 639/11 | |||||
28 | three hundred | 6000 | fifty.02 | 2201/forty four | |||||
32 | 300 | 6000 | forty three.75 | 4331/99 | |||||
36 | 300 | 6000 | 38.73 | 426/11 | |||||
40 | 300 | 5860 | 34.62 | 4189/121 | |||||
49 | 300 | 5480 | 28.30 | 4047/143 | |||||
sixty four | 280 | 5571 | 21.78 | 1917/88 | |||||
eighty one | 280 | 4660 | 17.33 | 3621/209 | |||||
ninety three | 260 | 4440 | fifteen.06 | 497/33 | |||||
113 | 260 | 4160 | 12.37 | 1633/132 | |||||
136 | 240 | 3910 | 10.28 | 3053/297 | |||||
177 | a hundred and eighty | 3590 | 7.93 | 1269/a hundred and sixty | |||||
222 | one hundred eighty | 3320 | six.31 | 2397/380 | |||||
255 | 150 | 3170 | 5.48 | 329/60 | |||||
311 | a hundred and fifty | 2970 | 4.50 | 1081/240 | |||||
374 | a hundred and fifty | 2790 | three.74 | 2571/540 | |||||
KPC04.. | n1=1400r/min | 500Nm | |||||||
n2 | M2max | Fr2 | i | Proportion | 80B5/B14 | 90B5/B14 | 100B5/B14 | 112B5/B14 | |
[r/min] | [Nm] | [N] | |||||||
24 | 500 | 8000 | 58.09 | 639/11 | |||||
28 | five hundred | 8000 | 50.02 | 2201/44 | |||||
32 | 500 | 8000 | forty three.75 | 4331/ninety nine | |||||
36 | five hundred | 8000 | 38.73 | 426/eleven | |||||
40 | five hundred | 7950 | 34.62 | 4189/121 | |||||
49 | 500 | 7430 | 28.30 | 4047/143 | |||||
sixty four | 480 | 6810 | 21.78 | 1917/88 | |||||
81 | 480 | 6310 | 17.33 | 3621/209 | |||||
ninety three | 460 | 6571 | fifteen.06 | 497/33 | |||||
113 | 460 | 5640 | twelve.37 | 1633/132 | |||||
136 | 440 | 5300 | ten.28 | 3053/297 | |||||
177 | 260 | 4860 | 7.93 | 1269/one hundred sixty | |||||
222 | 260 | 4510 | 6.31 | 2397/380 | |||||
255 | 230 | 4300 | five.48 | 329/60 | |||||
311 | 230 | 4030 | 4.50 | 1081/240 | |||||
374 | 200 | 3780 | three.74 | 2571/540 |
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Business Profile
About our company:
We are a professional reducer company found in HangZhou, ZHangZhoug province.Our leading merchandise is full range of RV571-one hundred fifty worm reducers , also equipped hypoid helical gearbox, Pc models, UDL Variators and AC Motors.Products are widely employed for applications such as: foodstuffs, ceramics, packing, chemicals, pharmacy, plastics, paper-generating, design equipment, metallurgic mine, environmental defense engineering, and all sorts of automatic traces, and assembly traces.With fast shipping, outstanding soon after-income service, sophisticated producing facility, our products offer well both at home and abroad. We have exported our reducers to Southeast Asia, Jap Europe and Middle East and so on.Our aim is to build and innovate on foundation of substantial quality, and create a good track record for reducers.
Packing details:Plastic Luggage+Cartons+Wood Instances , or on request
We participate Germany Hannver Exhibition-ZheJiang PTC Honest-Turkey Win Eurasia
Logistics
We can dispatch goods by sea, by practice, by air in accordance to customer instruction
Following Revenue Provider
one.Routine maintenance Time and Guarantee:In 1 12 months right after acquiring products.
2.Other Provider: Such as modeling assortment guide, installation information, and difficulty resolution information, etc.
FAQ
one.Q:Can you make as for each buyer drawing?
A: Yes, we provide tailored support for buyers appropriately. We can use customer’s nameplate for gearboxes.
two.Q:What is your conditions of payment ?
A: 30% deposit before manufacturing,equilibrium T/T prior to delivery.
3.Q:Are you a trading firm or producer?
A:We are a manufacurer with innovative equipment and knowledgeable staff.
4.Q:What’s your creation capacity?
A:8000-9000 PCS/Thirty day period
five.Q:Free sample is obtainable or not?
A:Yes, we can supply cost-free sample if customer concur to spend for the courier cost
six.Q:Do you have any certification?
A:Sure, we have CE certification and SGS certification report.
Contact details:
Ms Lingel Pan
For any questions just really feel cost-free ton make contact with me. Many many thanks for your kind interest to our business!
Planetary gearboxes are utilized in a variety of situations in which large effectiveness and substantial reduction ratio are needed in a modest place. That includes large precision and substantial torque-to-quantity ratio, it is ideal for torque improve, deceleration, specific positioning and control of regenerative machinery. To make certain that the picked planetary gearbox is the greatest in shape for your software, it is critical to contemplate parameters such as torque, backlash and equipment ratios when selecting a planetary gearbox.
We are skilled transmission sellers and offer a vast assortment of transmissions, an important component of numerous generate methods. Gearboxes can be employed to minimize or improve speed, boost torque, reverse or change the direction of a travel shaft. Gearboxes are also recognized as equipment drives, pace reducers, gear motors, pace reducers and equipment reducers.
China high quality RV Gearbox Motor for Conveyor Transmission wholesaler
Solution Description
NMRV worm gearbox motor
NMRV sequence worm equipment reducer:
Its composition,define and installation dimensions as effectively as functionality are same with that of
Europe an products,they are interchangeable,and the supplies and machining approach are superior internationally.The item is highlighted by:
1.Minimal noise and temperature rise.
2.Higher bearing functionality,sleek run and long services existence.
three.ompact structure,samll volume,light-weight bodyweight,gorgeous form and effortless to install.
four.Can operate continually below server setting,and has a good reliability.
GPHQ NMRV aluminum worm gearbox motor particulars:
Type | GPHQ NMRV Worm Gear Velocity Reducer /gearbox motor |
Product: | NMRV25/30/ 40/ 50/ 63/ seventy five/ 90/110/130/one hundred fifty |
Input Power: | .06KW,.09KW,.12KW,.18KW,.22KW,.25KW,.37KW,.55KW,.75KW,1.1KW,1.5KW,2.2KW,4KW,5.5KW,7.5KW ,11KW,15KW |
IEC Flange | 56B5,56B14,63B5,63B14,71B5,71B14,80B5,80B14,90B5,90B14,100B5, 100B14,112B5,112B14 132B5,160B5 |
Ratio | 1: 7.5,10,fifteen,twenty,twenty five,30,40,fifty,sixty,eighty,100 |
Material |
Housing: Die-Forged Aluminum Alloy for rv25-rv90 , die-solid cast iron for rv110 to rv150 |
Worm Gear-brass+solid iron | |
Worm-20CrMn Ti with carburizing and quenching, surface harness is fifty six-62HRC | |
Shaft-chromium steel-forty five# | |
Colour: | Blue/Silver Or others if amount is massive |
Packing: | Carton or plywood Case |
Promise time : | 1 12 months apart from except Male-made destruction |
Usages: | Industrial Equipment: Meals Things, Ceramics,CHEMICAL,Packing,Dyeing,Woodworking,Glass. |
shaft: | output solid shaft or output hollow shaft |
FAQ
1, Q:what is your MOQ for ac gearbox motor ?
A: 1pc is ok for each and every variety electric powered gear box motor
two, Q: What about your guarantee for your induction speed reducer motor ?
A: 1 yr ,but other than gentleman-made ruined
3, Q: which payment way you can settle for ?
A: TT, western union .
four, Q: how about your payment way ?
A: one hundred%payment in advanced significantly less $5000 ,thirty% payment in innovative payment , 70% payment just before sending more than $5000.
5, Q: how about your packing of velocity reduction motor ?
A: plywood circumstance ,if measurement is little ,we will pack with pallet for significantly less 1 container
six, Q: What information need to be offered, if I buy electric powered helical geared motor from you ?
A: rated electrical power, ratio or output pace,type ,voltage , mounting way , quantity , if more is better.
Gear reducers are also called reducers. Mechanical components, by possibly of these two names, are developed to reduce the electrical power transferred among the motor and the equipment among the rotational speeds (revolutions for each moment). The reducer efficiently decreases the rotational velocity developed by the motor, thus managing the velocity at which the equipment operates and escalating the torque produced by the motor. Multiplying the torque created by the motor increases the machine’s obtainable power – a procedure known as “mechanical dominance”. In a bigger context, gear reducers are generally tools utilised to boost the efficiency of equipment procedure.
Below is a listing of our presently offered industrial gearboxes. If you can’t find what you are looking for, make sure you get in touch with the factory for much more possibilities. At EP, we are consistently building new products and retrofitting outdated ones to satisfy buyer specifications.