Product Description
Product Parameters
|
Model Ratio |
10 |
15 |
20 |
25 |
30 |
40 |
50 |
60 |
|
40 |
0.4 |
0.33 |
0.26 |
0.24 |
0.22 |
0.16 |
0.14 |
o.12 |
|
50 |
0.65 |
0.52 |
0.40 |
0.37 |
0.34 |
0.27 |
0.24 |
0.20 |
|
60 |
1.00 |
0.82 |
0.65 |
0.59 |
0.54 |
0.45 |
0.40 |
0.32 |
|
70 |
1.60 |
1.35 |
1.10 |
0.96 |
0.82 |
0.67 |
0.61 |
0.52 |
|
80 |
2.20 |
1.78 |
1.36 |
1.28 |
1.20 |
0.90 |
0.80 |
0.75 |
|
100 |
3.60 |
3.10 |
2.60 |
2.35 |
2.10 |
1.68 |
1.30 |
1.00 |
|
120 |
5.20 |
4.35 |
3.50 |
3.25 |
3.00 |
2.20 |
1.90 |
1.50 |
|
135 |
9.75 |
7.85 |
6.00 |
5.50 |
5.00 |
3.69 |
2.89 |
2.30 |
|
147 |
10.71 |
8.43 |
6.18 |
5.71 |
5.23 |
3.84 |
3.09 |
2.52 |
|
155 |
12.80 |
9.90 |
7.00 |
6.53 |
6.00 |
4.40 |
3.61 |
3.00 |
|
175 |
17.30 |
13.60 |
10.00 |
9.13 |
8.30 |
6.18 |
4.85 |
4.07 |
|
200 |
22.60 |
18.20 |
13.86 |
12.75 |
11.67 |
8.78 |
6.71 |
5.58 |
|
250 |
33.20 |
27.40 |
21.60 |
20.00 |
18.43 |
14.00 |
10.43 |
8.62 |
Product Description
Product Description
(1)Worm gear reducer is a power transmission mechanism, the use of gear speed converter, the motor (motor) the number of rotation to slow down to the number of rotation, and get a larger torque mechanism. At present, the application of speed reducer is widely used in the mechanism of transmitting power and motion.
(2)In all kinds of mechanical transmission system can see traces of it, from the transport ships, automobiles, motorcycles, construction heavy machinery, industrial machinery processing equipment and automated production equipment, to the common daily life appliances, clocks and watches, and so forth. Its application from the transmission of large power, to a small load, the precision of the angle of transmission can be seen in the application, and in industrial applications, the reducer has a reduction and increase the torque function. So it is widely used in speed and torque conversion equipmen
The role of main reducer:
1, reduce speed and increase the output torque, torque output ratio of motor output by the deceleration ratio, but should pay attention to not exceed the speed reducer rated torque.
2, deceleration while reducing the load inertia, inertia is reduced to the square of the reduction ratio. We can look at the General Motors has a value of inertia.
Detailed Photos
Parameter
Certifications
| Application: | Electric Cars, Motorcycle, Agricultural Machinery, Car, Power Transmission |
|---|---|
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Type: | Worm Gear Box |
| Customized Support: | OEM, ODM, Obm |
| Samples: |
US$ 50/Piece
1 Piece(Min.Order) | |
|---|
Types of Gearboxes
There are several types of gearboxes. Some are known as helical gear reducers, while others are called planetary gearboxes. The article also discusses Continuously Variable Transmission (CVT) and helical gear reducer. If you are interested in purchasing a new gearbox, make sure to read our articles on these different types. If you are confused, consider reading our articles on planetary gearboxes and helical gear reducers.
planetary gearbox
The planetary gearbox has several advantages. Its compact design and light weight allows it to transmit high torques while remaining quiet. The gears are connected to one another through a carrier, which is typically fixed and helps transmit torques to the output shaft. Its planetary structure arrangement also reduces backlash and provides high rigidity, which is important for quick start and stop cycles and rotational direction change. Depending on the design and performance desired, planetary gearboxes are categorized into three main types:
The type of planetary gears used in a given application determines the overall cost of the unit. Manufacturers offer a range of prices, and they can help you determine which gearbox is right for your needs. You should also ask a manufacturer for the cost of a planetary gearbox. By asking about price and specs, you can avoid wasting money and time on a planetary gearbox that does not perform up to its potential.
A planetary gearbox is probably installed in your new car’s automatic transmission. For more information, consult your owner’s manual or call the dealer’s service department. This type of gearbox is more complex than other types of gearboxes, so if you don’t know much about them, do an internet search for “planetary gearbox.”
The teeth of a planetary gearbox are formed by the stepping motion of two gears: the sun gear and the inner ring. The sun gear is the input, while the planetary gears rotate around the sun gear. Their ratio depends on the number of teeth and the space between the planets. If you have a 24 tooth sun gear, the planetary gears’ ratio will be -3/2. The sun gear is also attached to the axle.
Another advantage of a planetary gear system is that it can generate high torques. The load is shared among multiple planet gears. This makes the gears more resilient to damage. A planetary gearbox can be as high as 332,000 Nm, and can be used in vehicles and industrial applications requiring medium to high torque. A planetary gear system is a great alternative to a traditional transmission. So, how does it work?
helical gearbox
The main difference between the helical gearbox and the spur gear is the center distance between the teeth. The helical gearbox has a larger pitch circle than the spur gear and thus requires a radial module. In addition, the two types of gears can only be made with the same tooth-cutting tool as the spur gear. However, the helical gearbox is more efficient in terms of production costs.
The helical gearbox is a low-power consumption, compact type of gearbox that is used for a wide range of industrial applications. They are highly durable and withstand high loads with utmost efficiency. The helical gearbox can be manufactured in cast steel and iron for small and medium units. This type of gearbox is also commonly used for crushers, conveyors, coolers, and other applications that need low power.
The helical gear has many advantages over the spur gear. It produces less noise. It has less friction and is less likely to wear out. It is also quieter than spur gears. This is because multiple teeth are in mesh. Because the teeth are in mesh, the load is distributed over a larger area, resulting in a smoother transition between gears. The reduction in noise and vibration reduces the risk of damaging the gear.
The helical gear’s axial excitation force is obtained using a linearized equation of motion in the rotational direction. The damping coefficient of the equation is 0.07. The helical gear is made up of a steel shaft with a diameter of 20 mm and a 5 mm thick aluminum plate. The stiffness of the bearing is 6.84 x 107 N/m. The damping force of the plate is 2,040 kg/m2/s.
The worm gearbox has a better efficiency ratio than the helical one, but it is less efficient in low-ratio applications. In general, worm gearboxes are more efficient than helical gearboxes, although there are some exceptions to this rule. A helical gearbox is better for applications that require high torque. It may also be more economical in the long run. If you are considering a helical gearbox, consider the advantages it has over worm gearboxes.
helical gear reducer
A helical gear reducer for a machine’s gearbox is an integral component of the drive system. This unit amplifies torque and controls speed and, therefore, compliments the engine by rotating slower than the engine’s input shaft. A helical gear reducer is a compact gearbox component that is used in industrial applications. A variety of sizes is available to suit various machine configurations. The following sections will discuss some of the different types available.
Designed by experts and engineers, a helical gear reducer is a surprisingly small and light gear that satisfies the needs of many machine applications. It features a large transmission torque, a low starting and running speed, and a fine classification of transmission ratios. A helical gear reducer is lightweight and easily connected to other gears, and it features a high technical content.
In order to avoid errors and poor performance, regular maintenance is a must. The proper lubrication of the gear reducer can minimize failures, errors, and poor performance. Every gear reducer manufacturer sells a suitable lubricant, which must match the properties of the machine’s drive mechanism. It is also advisable to check the lubrication regularly to avoid any deterioration of the unit’s performance.
While the worm gearbox may be better for applications where torque is high, the helical gear reducer offers greater efficiency at lower cost. Although worm gearboxes may be cheaper initially, they are less effective at higher ratios. Even if the worm gear is more expensive to buy, it still offers 94% efficiency, which makes it more cost-effective. There are some significant advantages to both types of gearboxes.
The main advantage of a helical gear reducer over a spur gear is its smoother operation. Unlike spur gears, which have teeth that are straight, helical gears have angled teeth that gradually engage with each other. This helps ensure that the gear does not grind or make excessive noise when it turns. Additionally, they are less commonly used in automation and precision machinery. They are often used in industrial applications.
Continuously variable transmission
A Continuously Variable Transmission (CVT) is an automatic transmission that can run through a vast number of gears. Unlike a standard automatic transmission, it can run at any speed, even at a low rev. The CVT is also capable of running at infinitely low gears. Its basic function is to provide different torque ratios to the engine. In addition to delivering power, CVTs have other benefits.
One of the major advantages of a CVT is its simplicity. Its simplicity translates into fewer moving parts, which means less maintenance. The CVT’s simplicity also means that it can handle a wide variety of different types of road conditions and driving styles. In addition to being a great alternative to a traditional automatic transmission, CVTs can be used on many other types of vehicles, including tractors, snowmobiles, motor scooters, and power tools.
A CVT is much smoother than a conventional automatic transmission. It never has to hunt for a gear. It also responds well to throttle inputs and speed changes. Both of these technologies are available on many modern vehicles, including the Nissan Rogue and Mazda CX-5. It’s important to note that each of these transmissions has its pros and cons. So, if you’re looking for a car with a CVT, make sure to read the reviews. They’ll help you decide which transmission is right for you.
Another advantage of a CVT is its fuel efficiency. Many cars now feature CVTs, and they’re becoming increasingly popular with automakers. In addition to fuel efficiency, most cars with CVTs also have a smoother ride. There’s no more sudden downshifts or gear hunting. This makes driving a lot easier. And, the added benefits of smoother driving make CVTs the ideal choice for many drivers.
Although a CVT is more common among Japanese car manufacturers, you’ll find CVTs on European car models as well. The Mercedes-Benz A-Class, B-Class, and Megane are some examples of vehicles that use this technology. Before making a decision, consider the reliability of the model in question. Consumer Reports is a good resource for this. It also offers a history of use and reliability for every type of car, including the Honda Accord.
editor by CX 2023-06-08
China Standard Speed Reducer Degree Shaft Wpa Wpo Wps Wpx Worm Gear Box near me manufacturer
Merchandise Description
Velocity Reducer Degree Shaft Wpa Wpo Wps Wpx Worm Gear Box
Functions
one. Compact framework and easy assembly
two. Wide speed ranges and higher torque
3. Minimal sounds, great sealing functionality, higher effectiveness
four. Steady and safe, long life span, universal
5. Multi-construction, numerous assembling strategies
Thorough Images
Merchandise Parameters
| ANG WP Worm Speed Gear Device | |
| Design | WPA WPS WPDA WPDS WPO WPX… |
| Measurement | forty-250(solitary phase) |
| Input energy | .12kw ~ 33kw |
| Enter velocity | 750rpm ~ 2000rpm |
| Reduction ratio | one/ten ~ 1/60(solitary stage) |
| Input motor | AC (1 stage or 3 phase) / DC motor |
| Output torque | six-6050Nm |
| Put in sort | Foot / Solid shaft / Hollow shaft… |
| Material of housing | Die-solid iron |
| Application | Foodstuff Stuff, Ceramics, Chemical, Packing, Dyeing, Woodworking, Glass, etc. |
Our Positive aspects
FAQ
Q: Can you make the gear device with customization?
A: Sure, we can customize for each your request, like flange, shaft, configuration, material, and so on.
Q: Do you supply samples?
A: Yes. The sample is obtainable for testing.
Q: What is your MOQ?
A: It is 10pcs for the starting of our company.
Q: What is your direct time?
A: Standard products need to have 5-30days, a bit more time for personalized goods.
Q: Do you provide specialized help?
A: Indeed. Our organization have design and style and development group, we can provide technical assist if you
require.
Q: How to ship to us?
A: It is accessible by air, or by sea, or by practice.
Q: How to shell out the funds?
A: T/T and L/C are desired, with a various currency, including USD, EUR, RMB, etc.
Q: How can I know the merchandise is suitable for me?
A: >1ST validate drawing and specification >2nd check sample >3rd commence mass production.
Q: Can I appear to your firm to check out?
A: Yes, you are welcome to pay a visit to us at any time.
Q: How shall we get in touch with you?
A: You can deliver an inquiry immediately, and we will react in 24 hours.
Gearboxes and reducers are enclosed mechanical reduction devices generally used in modern automated handle systems to command torque from your motors and attain other motion-related duties. A gearbox permits you to boost torque although lowering the pace of your primary mover output shaft. The output shaft of the gearbox rotates at a slower velocity than the enter shaft. This generates a mechanical edge, increasing torque. Conversely, your gearbox can be set in reverse, supplying improved shaft speed and reduced torque. Two typical transmission configurations are straight and appropriate angle. Online designs typically consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Correct-angle types normally use worm or helical equipment drives, nonetheless, hybrid drives are also obtainable. Gearmotors merge an enclosed gear established with an electrical motor to improve torque and overall performance even though minimizing velocity. Whilst added friction, inertia, or sharp load alterations for brief-term procedure of the actuator can cause difficulties, they supply a lengthy working daily life by stopping overloading. Various gear ratios, speeds and torques are obtainable to assist optimize functionality and lessen potential difficulties. Look through to discover the appropriate gearbox and reducer for your automation task.
When looking at a reducer vs a gearbox, usually the only difference is terminology. This is because all reducers are gearboxes. However, not all gearboxes are retarders. This might audio complex, but it truly is truly very simple. A reducer is a equipment established among the motor and the equipment. The goal of the reducer is to minimize the rotational speed transferred amongst these two endpoints. The reducer amplifies and multiplies the torque (enter) produced by the motor. 2nd, a reducer, as the name implies, decreases the velocity of the input (output in rpm) so that the output is the appropriate speed. The expression “gearbox” is just a generic expression utilized for the gear practice among the motor and the machine. Consequently, all reducers are gearboxes. However, not all gearboxes minimize input speed. Though unusual, gearboxes can actually boost enter speeds. By far the most frequent sort of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
China best High Quality Wpa Cast Iron Speed Reducer Worm Transmission Gear Box near me supplier
Product Description
WP worm gearbox is a new era merchandise developed by our manufacturing facility on the basis of improving WJ sequence items and combining sophisticated technologies at property and overseas. The appearance adopts innovative square box framework. Its shell is manufactured of higher top quality cast iron. Small quantity, mild bodyweight, high radiation efficiency, substantial output torque, easy operation, minimal sound. It suits all positions.
The goods are extensively applied in the creating equipments of all types of industries within and outdoors China. They are the very best choices for these days CZPT services of mechanical decreasing generate management to recognize big twisting length, huge gear ratio, tiny sound, substantial effectiveness and steadiness.
one. Characteristics:
1) Substantial top quality aluminum alloy Motovario like equipment box, mild weight and non-rusting
2) Massive output torque, secure transmission with decrease noise
three) High heat-radiating deficiency, sophisticated shape, durable service lifestyle and tiny measurement
4) Suited for omni-bearing installation
two. Benefits:
1) Clean in managing and little in volume
two) High in radiating efficiency
three) Resilient in service life
4) Perform prolonged time in dreadful condition
5) Entirely sealed and non-rusting
three. Installation
1)The base-plate must be plane and stoutness and the base-plate must be screwed down and shock proof.
two)The connecting shaft of prime mover, reducer and operation device must be coaxial installation.
three)The diameter tolerance zone of input and output shaft is H6, the holes of fitness(such as couplings, belt-pulley, sprocket wheel and so on) must properly mate the shaft, which prevents bearing from breakage because of over-loose mate.
four)Drivers such as sprocket wheel and gear must be fitted close to bearings in order to reduce bending stress of hanging shaft.
5)While assembling motor of WPD reducer, it is necessary that proper amount of butter applies to the warm shaft input hole and keyway, avoiding assembling too tightly and rusting after using for a long time.
six)When ordering or using all kinds of WPD type, if the motor weight is binger than the common, supporting set is required.
four. Usage
Before using,please check carefully whether the reducer model, distance, ratio, input connecting method,
output shaft structure, input and output shaft direction and revolving direction accord with required.
Technological knowledge:
Torque: 2N.m-3571N.m
Input pace: 1000r/min, 1500r/min
Output velocity: .thirty-419r/min
Electricity: .04KW-15KW
WP reducer, divided into standard WPS collection, common WPD sequence, normal WPA, WPO,WPDA,WPDO,WPDS,WPDS and so on. WP worm gear and worm reducer is designed on the basis of WD reducer, the worm is manufactured of 45 # substantial top quality steel following heat therapy processing and production, worm equipment with tin bronze cast, put on-resisting functionality is great, especially on the bearing capability is far more apparent, worm gear and worm reducer is largely utilized in plastics, metallurgy, beverage, mining, lifting transport, chemical reduction generate building and other mechanical gear.
Benefits
1.Clean transmission, vibration, impact and sound are modest, velocity reduction ratio, broad flexibility, can be utilized with a selection of mechanical gear.
two.Can be a single amount of transmission to get a greater transmission ratio, compact structure, most types of reducer has a great self-locking, braking requirements of mechanical products can preserve the braking gadget
3.worm tooth tooth meshing friction decline is large, so the transmission performance is decrease than the gear, straightforward to heat and higher temperature.
four.Higher specifications for lubrication and cooling.
five.Good mutual compatibility, worm gear and worm are manufactured according to countrywide expectations, bearings, oil seals and other normal areas.
6.The box body type contains basic sort (the box human body is vertical or horizontal type with foot board) and universal sort (the box body is cuboid, with fixed screw holes on several sides, CZPT foot board or another foot board, and many others.).
7. There are 2 relationship modes of input shaft: standard sort (solitary enter shaft and double input shaft) and motor flange.
eight. The place course of the output and enter axes is under and earlier mentioned the input axes Output shaft up and down Input axis up and down.
9. Two or 3 reducer sets can be utilized to form a multistage reducer to acquire a optimum transmission ratio.
| Design: | WP40,50,sixty,70,80,a hundred,one hundred twenty,a hundred thirty five,a hundred and fifty five,175,200,250 |
| Ratio: | 1:10,15,20,25,30,40,50,sixty |
| Shade: | Green Or Consumer Request |
| Sound: | low noise (<50DB) |
| Benefit: | Successful and protected working |
|
Content: |
Housing:Cast iron and Copper alloy |
| Worm Gear-Bronze 9-4# | |
| Worm with carburizing and quenching, floor harness is fifty six-62HRC | |
| Shaft-chromium steel-45# | |
| Packing: | Carton and Picket Situation |
| Bearing: | C&U Bearing |
| Seal: | NAK SKF |
| Certification: | ISO9001,CE,3C,OEM |
| Guarantee: | twelve months |
| Enter Power: | .06kw, .09kw, .12kw, .18kw, .25kw, .37kw, .55kw, .75kw, 1.1kw, 1.5kw, 2.2kw, 3kw, 4kw, 5.5kw, 7.5kw, 11kw, 15kw |
| Usages: | Industrial Machine: Foodstuff Things, Ceramics,CHEMICAL,Packing,Dyeing, Woodworking,Glass. |
| IEC Flange: | 56B5, 56B14, 63B5, 63B14, 71B5, 71B14, 80B5, 80B14, 90B5, 90B14, 100B5, 100B14, 112B5, 112B14, 132B5, 160B5 |
| Lubricant: | Synthetic & Mineral |
Gearboxes can be utilized in various fields of thorough processing, agriculture, chemical processing, oil and gasoline, electricity transmission and distribution programs, logistics, warehousing and other industries. Equipment reducers are generally utilised where increased torque and/or reduce rotational speeds are needed, or if energy wants to be transmitted at alternating angles, this kind of as in appropriate-angle motors. It can also modify the course of rotation, as well as clockwise and counterclockwise. EP gives a total variety of gear reducers with correct angle worms and higher performance options. Electric powered Gear Aluminum merchandise are a light-weight and resilient substitute to present-day forged iron and metal models and can be stocked or custom made made to your specific specs. EP gearboxes are lightweight and tough, aluminum worm gearboxes are designed for restricted areas, including tough-to-install OEM types as nicely as cell tools. Eccentric reducers are available as compact aluminum or forged iron inline reducers with seal life scores from 15HP (aluminum) to 40HP (solid iron). In addition to our normal and modified common goods, our engineers will work with you to design and create custom made options for multiple travel technologies to fit your software wants.
Gearboxes can be utilised in various fields of comprehensive processing, agriculture, chemical processing, oil and gas, energy transmission and distribution techniques, logistics, warehousing and other industries. Equipment reducers are typically employed where larger torque and/or decrease rotational speeds are necessary, or if power wants to be transmitted at alternating angles, these kinds of as in right-angle motors. It can also adjust the direction of rotation, as effectively as clockwise and counterclockwise. EP provides a full variety of gear reducers with proper angle worms and high performance alternatives. Electric powered Equipment Aluminum goods are a light-weight and durable option to present day forged iron and steel designs and can be stocked or customized created to your actual technical specs. EP gearboxes are light-weight and sturdy, aluminum worm gearboxes are made for restricted areas, including difficult-to-put in OEM types as effectively as cellular products. Eccentric reducers are available as compact aluminum or forged iron inline reducers with seal lifestyle ratings from 15HP (aluminum) to 40HP (forged iron). In addition to our common and modified standard products, our engineers will work with you to design and develop customized solutions for numerous travel systems to go well with your application wants.
China Best Sales Wpa Wpo Wps Wpx Right Angle Foot Mounted Worm Reducer Gear Unit Gear Box with Hot selling
Solution Description
Wpa Wpo Wps Wpx Appropriate Angle Foot Mounted Worm Reducer Equipment Device Equipment Box
Attributes:
one. Compact framework and simple assembly
two. Extensive velocity ranges and substantial torque
three. Minimal sounds, great sealing overall performance, high efficiency
4. Secure and safe, prolonged lifetime, common
5. Multi-construction, numerous assembling methods
Solution image:
Specification:
| ANG WP Worm Velocity Gear Unit | |
| Model | WPA WPS WPDA WPDS WPO WPX… |
| Dimensions | 40-250(single stage) |
| Enter power | .12kw ~ 33kw |
| Enter speed | 750rpm ~ 2000rpm |
| Reduction ratio | one/ten ~ 1/60(solitary stage) |
| Enter motor | AC (1 stage or 3 period) / DC motor |
| Output torque | six-6050Nm |
| Install kind | Foot / Strong shaft / Hollow shaft… |
| Materials of housing | Die-cast iron |
| Application | Meals Stuff, Ceramics, Chemical, Packing, Dyeing, Woodworking, Glass, etc. |
FAQ
Q: Can you make the equipment device with customization?
A: Of course, we can personalize for every your ask for, like flange, shaft, configuration, content, and many others.
Q: Do you provide samples?
A: Sure. Sample is available for testing.
Q: What is your MOQ?
A: It is 10pcs for the beginning of our organization.
Q: What is actually your guide time?
A: Regular solution need to have 5-30days, a bit for a longer time for custom-made goods.
Q: Do you give technology assistance?
A: Yes. Our business have design and improvement crew, we can supply technological innovation assistance if you
need to have.
Q: How to ship to us?
A: It is obtainable by air, or by sea, or by prepare.
Q: How to spend the cash?
A: T/T and L/C is desired, with different currency, which includes USD, EUR, RMB, and many others.
Q: How can I know the solution is suited for me?
A: >1ST confirm drawing and specification >2nd take a look at sample >3rd begin mass production.
Q: Can I appear to your company to visit?
A: Indeed, you are welcome to visit us at any time.
Q: How shall we contact you?
A: You can send inquiry directly, and we will react in 24 hrs.
Gear reducers are also named reducers. Mechanical add-ons, by either of these two names, are created to decrease the energy transferred amongst the motor and the machine amongst the rotational speeds (revolutions for every minute). The reducer properly decreases the rotational pace made by the motor, thus managing the speed at which the device runs and growing the torque developed by the motor. Multiplying the torque produced by the motor increases the machine’s available electrical power – a method known as “mechanical dominance”. In a bigger context, gear reducers are generally instruments used to enhance the performance of tools operation.
Gearboxes go by several distinct names, like gear drives, speed reducers, equipment reducers, speed reducers, and gear motors. All phrases are used interchangeably when referring to inline gear reducers. Our inventory involves a wide selection of gear reducers for high velocity, substantial precision apps with enter speeds up to 4000 RPM.