Product Description
hydraulic planetary gearboxes PMb7.1R130 for mixer truck
Elephant fluid power is specializing in the production and exporting of engineering construction hydraulic equipment components, hydraulic pumps, hydraulic motors, reducer gearbox, coolers, etc. We are committed to creating the highest-end quality and after-sales service. Very competitive price and high-end quality have won us more and more partners. Looking CHINAMFG to you joining us and establishing good long-term cooperation and benefits.
Concrete Mixer Truck PMP Hydraulic Gearbox
Model available as below
PMB 6 SP……PMB 6 CP….PMB 6.5 SP…….PMB 6.5 CP
PMB 7.1 SP…..PMB 7.1 CP…PMB 7.2 SP……PMB7.2 CP……PMB 7.8 SP…..PMB 7.8 CP..
PMB 8 SP……..PMB 8 CP…..PMB7R..PMB7.1 R…..PMB 7.8 R…..
with water pump connection or without water pump connection
The PMB6 is used on concrete mixers with capacity from 6 m’to 8 m3
The PMB7 is used on concrete mixers with capacity from 8 m’ to 12 m’
The PMB8 is used on concrete mixers with capacity from 12 m’ to 16 m’
For Concrete pump and Mixer truck,we supply below types
Concrete Mixer parts Hydraulic Motor Hydraulic Pump |
Eaton seires, |
90R series, | |
Rexroth A4VTG71, A4VTG90, A2FM80, A2FM63, | |
Sauer PV21, PV22, PV23 … PV27series;MF22,MF23 | |
PMP 90/110 pump, PMP 90/110 Motor | |
gear box | P3301,P4300,P5300,P7300, PMB6.0, PMB6.1 PMB6.5,PMB7.1,PMP7.5, PLM7,PLM9,CLM10 575L,577L,580L TMG51.2,TMG61.2,TMG71.2 |
Orbit Motor | OMH 500, OMH750, BRH470, BMP160… |
Hydraulic Pump | A10VSO, A6VM, A11VLO, A4VG, A2FO, A7VO, A2FM, A4VO… |
Elephant Fluid specializes in the manufacture, assembly, export, sales and service of various hydraulic pumps, hydraulic motors and hydraulic accessories. ZheJiang Xihu (West Lake) Dis.CHINAMFG Machinery Equipment Technology Co., Ltd., as the primary agent of CHINAMFG Fluid Power, has the same business scope as CHINAMFG Fluid Power. CHINAMFG Fluid Power Technical team has many years of operation and service experience, Provide customers with professional hydraulic system solutions, Quality assurance of quality products. We have many years in hydraulic system products, 1-7 days, fixed sales engineer , agreement specific delivery period , Years of industry experience, sales, repairs, commissioning, maintenance, Super fast one-stop professional service, Provide a technical response within 2 hours of the standard warranty, Effectively guarantee the quality of hydraulic products, Worry-free delivery time 1300 kinds in stock , One-stop service, directly with the manufacturer, Provide complete hydraulic system solutions, Comprehensive guidance to provide technical services within 1 working day, Rigorous processing and excellent quality. We have over 20 years experience, so we could gather the best resources to our customers. And we have the best professional pre-sales and after-sales system in China. Most importantly, we can provide the products at competitive price with quality guaranteed and fast delivery. We believe the science and technology always change the world. In the future, CHINAMFG fluid power will strive to build an international first-class brand of enterprise, create contributions to society, create value for customers, and bring happiness to the employees.
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Machinery |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Gear Shape: | Cylindrical Gear |
Step: | Three-Step |
Type: | Planetary Gear Reducer |
Is it Better to Repair or Replace a Damaged Gearbox?
Deciding whether to repair or replace a damaged gearbox depends on several factors and considerations:
- Extent of Damage: Assess the severity of the gearbox damage. Minor issues like worn bearings or seals may be repairable, while extensive damage may necessitate a replacement.
- Cost of Repair: Compare the cost of repairing the gearbox to the cost of replacing it with a new or remanufactured unit. In some cases, repairs might be more cost-effective.
- Availability of Parts: Availability of replacement parts for the gearbox can influence the repair option. If parts are hard to find, replacement might be a more viable choice.
- Age and Condition: Consider the age and overall condition of the vehicle. If the vehicle is older and nearing the end of its lifespan, a replacement gearbox might offer better long-term reliability.
- Performance and Efficiency: A new or remanufactured gearbox might offer improved performance and efficiency compared to a repaired one.
- Future Maintenance: Evaluate potential future maintenance needs of both repair and replacement options. A replacement gearbox might come with a warranty and require less frequent maintenance.
- Professional Assessment: Seek advice from a qualified mechanic or technician who can thoroughly assess the gearbox and provide recommendations based on expertise.
Ultimately, the decision to repair or replace a damaged gearbox should be based on a careful evaluation of these factors. It’s recommended to consult with professionals to make an informed choice that best suits your specific situation and budget.
editor by CX 2024-05-14
China wholesaler Hydraulic Motor High Torque 1000 Nm Planetary Gearbox with Reducer cycloidal gearbox
Product Description
hydraulic motor high torque 1000 nm planetary gearbox with reducer
Product description:
Daixin planetary reducer gearbox is designed with large torque, high start and transmission efficiency, low-speed stability, compact radial size, low noise, etc.
The main devices we are making are walking reducers, lifting reducers and swing reducers.
They are widely used for vehicle cranes, crawler cranes, truck mounted cranes, marine cranes, aerial work trucks, excavators, etc.
Product | Slewing drive reducer |
Model | DH1B23E |
Max. output torque | 1500 Nm |
Ratio | 23:1 |
Max. input speed | 213.9 r/min |
Max. output speed | 9.8 r/min |
Application | slewing drive for truck crane, wrecker, aerial working platform, etc |
OEM | Acceptable |
Product features:
1.Compact size
2.Low noise
3.High start-up and working efficiency
4.Easy installation, operation and maintenance
5.Various models for wide applications
6.One year warranty
7.Free components for replacement within warranty period
8.Professional and tailored solution for different requirements
9.Free technical support at any time
10.Customer training is available.
Packing and delivery details:
Packing method: plywood box (1 pc / box)
Company details:
ZheJiang CHINAMFG Intelligent Technology Co., Ltd is a scientific and technological enterprise engaged in the research, development and production of planetary gear transmission products, like slewing reducers, Travel drive reducers, lifting winch reducers, hydraulic winches, etc.
The company has always put quality management as the top priority of the company’s development. The products are manufactured not only meet the international ISO 4301 and ISO9001 standards, but also meet the US SAE J706 and the European Union CE standards.
CHINAMFG Intelligent Technology relies on quality, reputation and service to develop, cultivate and consolidate the national and global markets. Be our partners and be our friends.
Our clients:
The company relies on quality, reputation and service to develop, cultivate and consolidate the national and global markets.
Currently, the cooperative customers include: the famous construction machinery manufacturers Zoomlion, the largest wrecker manufacturer ZheJiang CHINAMFG Company, and the largest high-altitude vehicle manufacturer HangZhou Handler Company.
Products are also exported to Russia, Belarus, Spain, UK, Canada, Australia, India, Malaysia and other countries.
FAQ:
1.How to choose the product which meets our requirement?
A) Look through our shop, find a proper item, send me an inquiry, I quote details for you.
B) In case no suitable item in our shop, send me an inquiry with your requirements, we can customize for you.
2.What is payment term?
A) For regular design: 30% deposit, the balance before loading.
B) For customized design: 50% deposit, the balance before loading.
Payment term is negotiable according to order.
3.What is delivery time?
A) For common models in stock, delivery time are 5-7 days.
B) For customized models and new production, delivery time are 30-40 days.
5.How about after-sale service?
A) Within warranty, all spare parts are delivered for free.
B) Exceed warranty, all spare parts are offered with the lowest production cost.
Warranty period is 1 year, but our servicing is for the whole lifetime of product, so no worry for reselling and personal resell.
Thank you for the time. For any question or requirements, please contact me 🙂
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Machinery, Agricultural Machinery, Aerial Platform |
---|---|
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Layout: | Coaxial |
Gear Shape: | Cylindrical Gear |
Step: | Double-Step |
Customization: |
Available
| Customized Request |
---|
Benefits of Regular Gearbox Maintenance
Regular maintenance of gearboxes offers numerous advantages:
- Extended Lifespan: Proper maintenance helps prevent premature wear and breakdown, increasing the gearbox’s overall lifespan.
- Reduced Downtime: Regular inspections and maintenance can identify issues early, minimizing unplanned downtime for repairs.
- Improved Efficiency: Well-maintained gearboxes operate more efficiently, leading to energy savings and optimized performance.
- Cost Savings: Routine maintenance reduces the need for costly major repairs or replacements.
- Enhanced Safety: Regular maintenance ensures safe operation by addressing potential hazards and malfunctions.
- Optimal Performance: Properly maintained gearboxes deliver consistent and reliable performance for machinery and equipment.
- Preserved Functionality: Maintenance prevents issues that could lead to reduced functionality or complete failure.
- Reduced Environmental Impact: Well-maintained gearboxes consume less energy and minimize waste, contributing to sustainability efforts.
- Compliance: Regular maintenance helps meet industry regulations and standards for equipment safety and performance.
Implementing a proactive maintenance plan can provide these benefits and contribute to the overall success of your machinery and operations.
editor by CX 2024-05-09
China manufacturer Wholesale Plm-16 Concrete Mixer Speed Reducer, Hydraulic Motor Planetary Gearbox gearbox definition
Product Description
The Mixer Truck Gear Box PLM-16 is a heavy-duty transmission solution designed to meet the rigorous demands of the modern concrete mixing industry. This gear box represents the pinnacle of engineering excellence, offering exceptional performance, durability, and reliability.
Constructed from the finest materials and precision-engineered to the highest standards, the PLM-16 gear box is built to last. It is capable of withstanding the extreme loads and vibrations encountered during concrete mixing and transportation, ensuring long-term durability and reduced maintenance requirements.
The advanced gearing system of the PLM-16 is optimized for maximum torque transfer and smooth shifting. This innovative design ensures efficient power transmission, resulting in improved performance and reduced wear on the transmission components. Whether you’re operating on flat roads or ascending steep inclines, the PLM-16 gear box will deliver consistent and reliable performance.
To ensure optimal operating temperatures, the gear box is equipped with an efficient cooling system. This system effectively dissipates heat generated during operation, preventing overheating and preserving the integrity of the gear box components.
Installation of the Mixer Truck Gear Box PLM-16 is straightforward and can be accomplished by experienced mechanics. Its compact design and compatibility with a wide range of mixer truck models make it a versatile solution for various applications.
In conclusion, the Mixer Truck Gear Box PLM-16 is a top-tier transmission component that offers uncompromising performance and durability. With its robust construction, advanced gearing system, and efficient cooling mechanism, it is the ideal choice for mixer trucks that require reliable and efficient power transmission.
Model NO. | PLM-16 | Model | PLM-16 |
Lead Time | 5 Days | Transport Package | Standard Export Wooden Case |
Colour | as Your Request | Usage | Concrete Mixer |
Weight | 310KG | Specification | 56*56*75 |
Trademark | Bodeke | Origin | China |
HS Code | 8483457100 | Production Capacity | 100 Sets/Month |
Technical data of Camray CMR conrete mixer gearbox | |||
Model | PLM-10 | PLM-12 | PLM-16 |
Max.Output Torque Nm |
60000 | 65,000 | 70000 |
Max.installation angle of Drum | 11° | 11° | 11° |
Max.Output speed rpm |
17 | 17 | 15 |
Max.Capacity of Drum m³ | 10 | 12 | 16 |
Weight(without oil) KG | 285 | 285 | 300 |
FAQs about Mixer Truck Speed Reducer
Q1: What is a mixer truck speed reducer?
A1: A mixer truck speed reducer is a mechanical device that reduces the speed of the mixer truck’s motor, increasing torque and allowing for more effective mixing. It helps to transfer power from the motor to the mixer drum more efficiently, ensuring smooth and consistent mixing.
Q2: Why is a speed reducer necessary for mixer trucks?
A2: A speed reducer is necessary for mixer trucks because it matches the speed and torque requirements of the mixer drum to the output of the truck’s motor. By reducing the speed, the reducer amplifies the torque, allowing the mixer drum to rotate at the optimal speed for mixing, while minimizing wear and tear on the motor.
Q3: How does a mixer truck speed reducer work?
A3: A mixer truck speed reducer typically consists of a series of gears or other mechanical components that transfer power from the motor to the mixer drum at a reduced speed. These gears are designed to mesh together, reducing the speed of rotation while increasing torque. This allows the mixer drum to rotate at a slower, more controlled speed, ensuring effective mixing.
Q4: What are the benefits of using a mixer truck speed reducer?
A4: Using a mixer truck speed reducer provides several benefits. It increases the torque output of the motor, allowing the mixer drum to rotate more effectively and mix materials more thoroughly. Additionally, it reduces wear and tear on the motor by matching the speed and torque requirements of the mixer drum, extending the motor’s lifespan. Furthermore, a speed reducer can improve the overall efficiency of the mixer truck, reducing fuel consumption and operational costs.
Q5: How often should a mixer truck speed reducer be maintained?
A5: The frequency of maintenance for a mixer truck speed reducer depends on the specific model and manufacturer’s recommendations. However, generally speaking, it is important to perform regular inspections and lubrication to ensure the reducer is operating smoothly and efficiently. Additionally, if any issues or malfunctions are noticed, it is crucial to address them promptly to prevent further damage or downtime. Regular maintenance can help extend the lifespan of the speed reducer and keep your mixer truck operating at CHINAMFG performance.
Q6: What are the common issues that can arise with mixer truck speed reducers?
A6: Common issues that can arise with mixer truck speed reducers include wear and tear on gears, bearings, and other mechanical components. This can lead to reduced efficiency, increased noise, and ultimately, failure of the reducer. Lubrication issues, such as insufficient or contaminated lubricant, can also cause problems. Regular maintenance and inspection, as well as prompt repair of any issues, are crucial to preventing these common problems and ensuring the reliable operation of the speed reducer.
Q7.Are you manufacturer? And what’s the delivery time?
A7:Yes, we are manufacturer and have our own factory. Generally, its in stock for common models, 25-30 days will be finished and sent to customer in time.
Q8.If we don’t find what we want on your website, what should we do?
A8: You can email us the descriptions and pictures of the products you need, We will check whether we can make it.
Q9.How about the inspection and Guarantee of products?
A9:We promise: all products are tested before ship, to confirm it will be working and in good conditions when customers get. Also, we offer 12-month guarantee, if it doesn’t work due to quality issue in the period, we will send spares to repair for free.
Bodeke Industrial Components Co., Ltd. is a leading Chinese company specializing in the manufacturing and maintenance of a wide range of industrial equipment components. Our products find application in diverse sectors, including cement tanker trucks, excavators, rescue equipment for cement trucks, mixers, cranes, hydraulic motors, hydraulic pumps, and other industrial machinery.
Empower your industrial machinery with Bodeke – a leading Chinese manufacturer specializing in the repair and production of a wide range of equipment components.From cement tanker trucks and excavators to mixer trucks,cranes,hydraulic motors,and pumps,our precision-engineered products redefine reliability and performance.Elevate your operations with Bodeke’s quality components-your trusted partner in global industrial excellence. | |||
Gearbox | Pump | Motor | |
PLM-7 reducer / gearbox | PMP7YR120 reducer / gearbox | 4623-552 pump | 4633 motor |
PLM-9 reducer / gearbox | PMP7.2R129 reducer / gearbox | 5423-518 pump | 5433-138 motor |
CML-10 reducer / gearbox | PMP7.1R130 reducer / gearbox | 6423-279 pump | 6433 motor |
CML-12 reducer / gearbox | PMP7.5R130 reducer / gearbox | Eaton 4623-552 pump | Eaton 4633 motor |
CML16 reducer / gearbox | PMP7.8R140 reducer / gearbox | Eaton 5423-518 pump | Eaton 5433-138 motor |
P3301 reducer / gearbox | PMP8.0R140 reducer / gearbox | Eaton 6423-279 pump | Eaton 6433 motor |
P4300 reducer / gearbox | PMP9YR140 reducer / gearbox | PV22 pump | MF22 motor |
P5300 reducer / gearbox | PMP7.5R134 reducer / gearbox | PV23 pump | MF23 motor |
P7300 reducer / gearbox | PMP7.5R135 reducer / gearbox | SPV22 pump | SMF22 motor |
PLM-7 reducer / gearbox | PMP7.5R136 reducer / gearbox | SPV23 pump | SMF23 motor |
PLM-9 reducer / gearbox | PMP6sp reducer / gearbox | PV070 pump | MF070 motor |
CML-10 reducer / gearbox | PMP 6.5sp reducer / gearbox | PV089 pump | MF089 motor |
CML-12 reducer / gearbox | PMP 7.1sp reducer / gearbox | SPV070 pump | SMF070 motor |
CML16 reducer / gearbox | PMP 7.5sp reducer / gearbox | SPV089 pump | SMF089 motor |
P3301 reducer / gearbox | PMP 6cp reducer / gearbox | PV110 pump | MF110 motor |
P4300 reducer / gearbox | PMP 6.5cp reducer / gearbox | SPV110 pump | SMF110 motor |
P5300 reducer / gearbox | PMP 7.1cp reducer / gearbox | PV112 pump | MF112 motor |
P7300 reducer / gearbox | PMP 7.5cp reducer / gearbox | SPV112 pump | SMF112 motor |
PMB 6.0 reducer / gearbox | 575L reducer / gearbox | PV090 pump | MF090 motor |
PMB6R100 reducer / gearbox | 577L reducer / gearbox | SPV090 pump | SMF090 motor |
PMB6.5R120 reducer / gearbox | 580L reducer / gearbox | A4VTG71pump | TMM070 motor |
PMB7aspR120 reducer / gearbox | 575S3W reducer / gearbox | A4VTG90 pump | TMM089 motor |
PMB7.1R120 reducer / gearbox | 577S3W reducer / gearbox | 90C pump | AA2FM63/A2FM90/61W Piston Motor |
PMB7YR120 reducer / gearbox | 580S3W reducer / gearbox | 90A pump | AA2FM80/A2FM90/62W Piston Motor |
PMB7.2R129 reducer / gearbox | PM51.2 reducer / gearbox | MA4V090 pump | AA2FM90/A2FM90/63W Piston Motor |
PMB7.1R130 reducer / gearbox | PM61.2 reducer / gearbox | PMP P110 pump | 90M75 motor |
PMB7.5R130 reducer / gearbox | PM71.2 reducer / gearbox | PMP P90 pump | 90M100 motor |
PMB7.8R140 reducer / gearbox | TMG51.2 reducer / gearbox | PMH P110 pump | MSF85 motor |
PMB8.0R140 reducer / gearbox | TMG61.2 reducer / gearbox | PMH P90 pump | PMP M110 motor |
PMB9YR140 reducer / gearbox | TMG71.2 reducer / gearbox | A4VTG090HW100/33MRNC4C92F0000AS-0 pump | PMH M90 motor |
PMB7.5R134 reducer / gearbox | P58 reducer / gearbox | A4VTG90HW/32R-NLD10F001S pump | PMH M110 motor |
PMB7.5R135 reducer / gearbox | P68 reducer / gearbox | A4VTG71 hydraulic piston pump | PMH M90 motor |
PMB7.5R136 reducer / gearbox | P70 reducer / gearbox | T90R100-35-20 hydraulic piston pump | A2FO23 PISTON pump |
PMB 6sp reducer / gearbox | P75S reducer / gearbox | T90L100 hydraulic piston pump | A2FO16 PISTON pump |
PMB 6.5sp reducer / gearbox | P75R reducer / gearbox | T90R75hydraulic piston pump | A2FO18 PISTON pump |
PMB 7.1sp reducer / gearbox | P80 reducer / gearbox | T90L75hydraulic piston pump | VB99-17 reducer / gearbox |
PMB 7.5sp reducer / gearbox | P90S reducer / gearbox | A11VO40DRG/10R-NPC12N00 PISTON pump | A2FO32/61L-VAB05 PISTON pump |
PMB 6cp reducer / gearbox | P90 reducer / gearbox | A11VLO190LRDU2/11R-NZD12K02P-S PISTON pump | HA4VTG090HW/33R |
PMB 6.5cp reducer / gearbox | TOP P58 reducer / gearbox | A11VLO190LRDU2 | |
ZTS P68 reducer / gearbox | ZHP P75S reducer / gearbox | A4VG180HD1MT1/32R-NSF02F571-S PISTON pump | 875719000 |
ZTS P70 reducer / gearbox | DD33-MF reducer / gearbox | A7VO55LRDS/63L-NZB01-S PISTON pump | 8483457100 |
ZTS P75S reducer / gearbox | ZHP P68 reducer / gearbox | Concrete Mixer Truck Mixer Drum Cement Mixer | SAUER,Bonfiglioli,TOPUNIOU,KYB,REXROTH, , ,PMP |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
Application: | Machinery |
---|---|
Hardness: | Soft Tooth Surface |
Installation: | 90 Degree |
Layout: | Coaxial |
Gear Shape: | Conical – Cylindrical Gear |
Step: | Double-Step |
Samples: |
US$ 1300/Piece
1 Piece(Min.Order) | |
---|
Customization: |
Available
| Customized Request |
---|
What is a Gearbox and How Does It Work?
A gearbox is a mechanical device that transmits power and changes the speed or torque of a rotating input shaft to a different output shaft. It is commonly used in various machines and equipment to control the speed and direction of motion.
Here’s how a gearbox works:
- Input Shaft: The gearbox receives rotational energy from an input shaft connected to a power source, such as an electric motor or an engine.
- Gears: Inside the gearbox are a set of gears with different sizes. These gears mesh with each other, and their arrangement determines the gear ratio, which defines how many revolutions the output shaft will make for a given rotation of the input shaft.
- Output Shaft: The output shaft is connected to the machinery or equipment that needs to be powered. As the gears rotate, the motion and power are transmitted from the input shaft to the output shaft.
- Gear Ratio: By selecting different gear combinations, the gearbox can change the speed and torque of the output shaft. A higher gear ratio results in higher torque and lower speed, while a lower gear ratio provides higher speed and lower torque.
Gearboxes play a crucial role in various applications, including automobiles, industrial machinery, robotics, and more, enabling efficient power transmission and speed control.
editor by CX 2024-04-25
China Hot selling Pmb6.5 Planetary Gearbox for Mixer Trucks, Pmb7.5 Hydraulic Gearbox for Sales components of gearbox
Product Description
PMB6.5 Planetary Gearbox For Mixer Trucks, PMB7.5 Hydraulic Gearbox For Sales
The reducer for concrete mixer trucks is used in the transmission system of concrete mixer trucks.
The reducer adopts planetary gear transmission, which has the characteristics of stable torque driving, compact structure, less maintenance and long service life. The reduction gear body can be bolted to the mounting bracket of the frame or directly connected to the frame and connected to the drum through the output flange. The output flange allows for a certain angle of oscillation in all directions to meet the requirements of various complex conditions. This reducer acts as a front support for the drum and drives the drum to rotate through the output flange.
We could supply the CHINAMFG hydraulic pump and motor, also the inner spare parts as below model:
1 A8VO: A8VO55,A8VO80,A8VO107,A8VO160
2,A2FO: A2FO5 A2FO10 A2F12 A2FO16 A2FO23,A2FO28,A2FO32,A2FO45,A2FO56,A2FO63 A2FO80
3,A4VSO: A4VSO40,A4VSO45,A4VSO56,A4VSO71,A4VSO125,A4VSO180,A4VSO250,A4VSO500,
4,A4VG: A4VG28,A4VG45,A4VG50,A4VG56,A4VG71,A4VG125,A4VG180,A4VG250
5,A6V: A6V55,A6V80,A6V107,A6V160,A6V225,A6V250
6,A7V: A7V16,A7V28,A7V55,A7V80,A7V107,A7V160,A7V200,A7V250
7,A8V: A8V55,A8V80,A8V107,A8V115,A8V172
8,A10VSO: A10VSO10,A10VSO18 A10VSO28,A10VSO43,A10VSO45,A10VSO71,A10VSO100,A10VSO140
9,A10VD: A10VD17,A10VD21,A10VD28,A10VD43,A10VD71
10,A11V: A11V50 A11V90 A11V130,A11V145 A11V160,A11V190,A11V250
11,PVV,PV7: PV2.PVV4.PVV5.PVV21.PVV41.PVV42.PVV51.PVV52.PVV54,PV7-1X,PV7-2X
12,PGF,PGH,PGP: GF1-2X,PGF2-2X,PGF3-3X,PGH2-2X,PGH3-2X,PGH4-2X,PGH5-2X,PGP2-2X,PGP3-3X
13 Others: AP2D21,AP2D25,AP2D36,AP2D38
Usage | Concrete Mixer |
FAQ
Q:What Is Our Main Application?
A:1.Hydraulic system
2.Agriculture machine
3.Construction machina
4.Automobile
5.Local distributors
Q:What Is The Payment Terms?
A:Full order:30% as desposit, the balance before shipment:
Small order /sample ordre: full payment in advance:
Q:Can I Mark My Own Brand On The Pump?
A:Yes. Full order can mark your brand and code.
Q:What Is Our Main Export Market?
A:Europe (41.7%):Italy,Germany,England,France,Holland,Greece,Spain,Portugal,Swissland,Finland,Czekh,Russia,Poland
Asia(40.5%):China,Korea,Singapore,India,Turkey,Iran,Vietnam,Saudi Arabia,Syria,Isreal,Lebanon
Application: | Agricultural Machinery, Concrete Mixer |
---|---|
Function: | Speed Reduction |
Layout: | Cycloidal |
Hardness: | Soft Tooth Surface |
Installation: | Vertical Type |
Step: | Single-Step |
Customization: |
Available
| Customized Request |
---|
Common Problems with Gearboxes and How to Troubleshoot Them
Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:
- Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
- Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
- Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
- Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
- Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
- Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
- Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
- Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
- Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
- Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.
Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.
editor by CX 2023-11-28
China OEM Customized Hydraulic Motor Planetary Gearbox gearbox engine
Product Description
Planetary Series High Power Gear Box
Housing is made of cast iron,which improve its rigidity and anti-vibration.
Sun and plant gears are processed by cementite and hardening,gears are processes by grinding,which improve the efficiency and lifetime of the gearbox.
Input mode:coaxial input,helical gear input,bevel-helical gear input.
Output mode:internal involute spline,hollow shaft with shrink disk,external involute spline,solid shaft with flat key.
Mounting mode:Horizonal vertical,torque-arm.
P series sizes 9~34 transmission stage:2~3 ratio:25~4000
Ratio will be larger in combination with H,R,K series.
RFQ
Q:Are you trading company or manufacturer?
A: We are manufacturer with over 20 years’ experience.
Q: How long is your delivery time?
A: Generally it is within 10 days if the goods are in stock, for goods produced as per order, it is within 35 days after confirmation of order.
Q: How long should I wait for the feedback after I send the enquiry?
A: Normally within 12 hours.
Q: What information should I give you to confirm the product?
A: Model/Size, Transmission Ratio, Speed, Shaft directions & Order quantity etc.
Q: Hong long is your product warranty?
A: We offer 12 months warranty from departure date of the goods.
Q: What is your payment terms? T/T 100% in advance for amount less than USD10000.-, 30% T/T in advance , balance before shipment for amount above USD10000.
If you have any other questions, please feel free to contact us below:
HOW TO CONTACT US?
Send your Inquiry Details in the Below, click “Send” Now!
Application: | Motor, Machinery, Agricultural Machinery |
---|---|
Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
Layout: | P |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Four-Step |
Customization: |
Available
| Customized Request |
---|
How to Calculate Gear Ratio in a Gearbox
Gear ratio is a fundamental parameter in a gearbox that represents the ratio of the number of teeth between two gears. It determines how much the output gear rotates in relation to the input gear. The formula to calculate gear ratio is:
Gear Ratio (GR) = Number of Teeth on Output Gear / Number of Teeth on Input Gear
Here’s a step-by-step guide on how to calculate gear ratio:
- Identify the input and output gears in the gearbox.
- Count the number of teeth on the output gear (the gear connected to the output shaft).
- Count the number of teeth on the input gear (the gear connected to the input shaft).
- Plug the values into the gear ratio formula: GR = Number of Teeth on Output Gear / Number of Teeth on Input Gear.
- Calculate the gear ratio by performing the division.
The gear ratio provides insight into how much the input gear needs to rotate to achieve a certain rotation of the output gear. It influences torque, speed, and direction of rotation in the gearbox.
editor by CX 2023-09-25
China supplier Concrete Mixer Pmb6r100 Pmb6.5r120 Pmb7r130 Pmb7.5r Hydraulic Planetary Gearbox for Sales car gearbox
Product Description
Concrete Mixer PMB6R100 PMB6.5R120 PMB7R130 PMB7.5R Hydraulic Planetary Gearbox For Sales
The reducer for concrete mixer trucks is used in the transmission system of concrete mixer trucks.
The reducer adopts planetary gear transmission, which has the characteristics of stable torque driving, compact structure, less maintenance and long service life. The reduction gear body can be bolted to the mounting bracket of the frame or directly connected to the frame and connected to the drum through the output flange. The output flange allows for a certain angle of oscillation in all directions to meet the requirements of various complex conditions. This reducer acts as a front support for the drum and drives the drum to rotate through the output flange.
We could supply the CZPT hydraulic pump and motor, also the inner spare parts as below model:
1 A8VO: A8VO55,A8VO80,A8VO107,A8VO160
2,A2FO: A2FO5 A2FO10 A2F12 A2FO16 A2FO23,A2FO28,A2FO32,A2FO45,A2FO56,A2FO63 A2FO80
3,A4VSO: A4VSO40,A4VSO45,A4VSO56,A4VSO71,A4VSO125,A4VSO180,A4VSO250,A4VSO500,
4,A4VG: A4VG28,A4VG45,A4VG50,A4VG56,A4VG71,A4VG125,A4VG180,A4VG250
5,A6V: A6V55,A6V80,A6V107,A6V160,A6V225,A6V250
6,A7V: A7V16,A7V28,A7V55,A7V80,A7V107,A7V160,A7V200,A7V250
7,A8V: A8V55,A8V80,A8V107,A8V115,A8V172
8,A10VSO: A10VSO10,A10VSO18 A10VSO28,A10VSO43,A10VSO45,A10VSO71,A10VSO100,A10VSO140
9,A10VD: A10VD17,A10VD21,A10VD28,A10VD43,A10VD71
10,A11V: A11V50 A11V90 A11V130,A11V145 A11V160,A11V190,A11V250
11,PVV,PV7: PV2.PVV4.PVV5.PVV21.PVV41.PVV42.PVV51.PVV52.PVV54,PV7-1X,PV7-2X
12,PGF,PGH,PGP: GF1-2X,PGF2-2X,PGF3-3X,PGH2-2X,PGH3-2X,PGH4-2X,PGH5-2X,PGP2-2X,PGP3-3X
13 Others: AP2D21,AP2D25,AP2D36,AP2D38
Usage | Concrete Mixer |
FAQ
Q:What Is Our Main Application?
A:1.Hydraulic system
2.Agriculture machine
3.Construction machina
4.Automobile
5.Local distributors
Q:What Is The Payment Terms?
A:Full order:30% as desposit, the balance before shipment:
Small order /sample ordre: full payment in advance:
Q:Can I Mark My Own Brand On The Pump?
A:Yes. Full order can mark your brand and code.
Q:What Is Our Main Export Market?
A:Europe (41.7%):Italy,Germany,England,France,Holland,Greece,Spain,Portugal,Swissland,Finland,Czekh,Russia,Poland
Asia(40.5%):China,Korea,Singapore,India,Turkey,Iran,Vietnam,Saudi Arabia,Syria,Isreal,Lebanon
Application: | Agricultural Machinery, Concrete Mixer |
---|---|
Function: | Speed Reduction |
Layout: | Cycloidal |
Hardness: | Soft Tooth Surface |
Installation: | Vertical Type |
Step: | Single-Step |
Customization: |
Available
| Customized Request |
---|
Benefits of Regular Gearbox Maintenance
Regular maintenance of gearboxes offers numerous advantages:
- Extended Lifespan: Proper maintenance helps prevent premature wear and breakdown, increasing the gearbox’s overall lifespan.
- Reduced Downtime: Regular inspections and maintenance can identify issues early, minimizing unplanned downtime for repairs.
- Improved Efficiency: Well-maintained gearboxes operate more efficiently, leading to energy savings and optimized performance.
- Cost Savings: Routine maintenance reduces the need for costly major repairs or replacements.
- Enhanced Safety: Regular maintenance ensures safe operation by addressing potential hazards and malfunctions.
- Optimal Performance: Properly maintained gearboxes deliver consistent and reliable performance for machinery and equipment.
- Preserved Functionality: Maintenance prevents issues that could lead to reduced functionality or complete failure.
- Reduced Environmental Impact: Well-maintained gearboxes consume less energy and minimize waste, contributing to sustainability efforts.
- Compliance: Regular maintenance helps meet industry regulations and standards for equipment safety and performance.
Implementing a proactive maintenance plan can provide these benefits and contribute to the overall success of your machinery and operations.
editor by CX 2023-08-29
China Standard CZPT Swing Drive Motor Gfb Gfb17 Gfb17t3 Series R988005862 Gfb17t3b79-06 Hydraulic Planetary Gearbox gearbox engine
Product Description
HangZhou xin Lai Fu Hydraulic Equipment company is a professional manufacturer and wholesale supplier which specialized in combine all hydraulic machinery aftermarket. We offer spare parts of piston pumps & motors, brand includes Komatsu, Hitachi, Caterpillar, Rexroth, Liebherr, Toshiba, Sauer, CZPT , Eaton, Yuken, Dakin, Oilgear, Denison,etc.
Our sales team and serive team are all experienced. Some of our technicist worked in Germany and Japan perviously. Therefore you will get fantastic comsumption experience with Xin Lai Fu Hydraulic.
Our products are selling well not only in China mainland also around the world due to excellent quality and effective aftersales services. We hope to be your long-term partner and achieve win-win
Rexroth |
A2F12/23/28/55/80/107/160/200/225/250/335/500 |
A2FO10/12/16/23/28/32/45/56/63/80/90/107/125/160/180/200/250/500 |
|
A7V28/55/80/107/160/225/250/355/500/1000 |
|
A6VM(A7VO)/12/28/55/80/107/160/200/250/355/500 |
|
A4VSO45/71/125/180/250/500/1000 |
|
A4V40/56/71 |
|
A4VG28/40/45/50/56/71/90/125/140/180/250 |
|
A4VTG71/90 |
|
A10VSO10/16/18/28/45/63/71/85/100/140 |
|
A10VG18/28/45/63 |
|
A11VO60/75/95/130/145/160/190/250/260 |
|
Kawasaki |
K3SP36C |
K3V63DT/112DT/140DT/180DT/280DT |
|
K3VL28/45/60/80/112/140/200 |
|
K3VG63/112/180/280 |
|
K7V63/100 |
|
K7VG180/265 |
|
K5V80/140/160/200 |
|
NV45/50/60/64/70/80/84/90/111/120/137/172/210/237/270 |
|
NX15 |
|
NVK45 |
|
KVC925/930/932 |
|
M2X55/63/96/120/128/146/150/170/210 |
|
M5X130/150/173/180/500 |
|
MX50/80/150/173/200/250/450/500/530/750 |
|
KAYABA |
MAG150/170 |
KYB87 |
|
MSG18P/27P/44P/50P |
|
MSF series |
|
|
|
Komatsu |
HPV 35/55/90/160 (PC60/120/200/220/300-3/5) PC400/PC650 |
Libherr |
LPVD 35/45/64/75/90/100/125/140/165/225/250 |
FMV075/100 |
|
LMF(V)45/64/75/90/100/125/140 |
|
Toshiba |
PVB80/92 |
PVC80/90 |
|
SG 015/02/571/04/08/12/15/17/20/25 |
|
Linde |
HPV55/75/105/135/165/210/280 |
HPR75/90/100/130/160 |
|
MPR28/45/63/71 |
|
HMR75/105/135/165 |
|
HMF28/35/50/ |
|
BPV35/50/70/100/200 |
|
B2PV35/50/75/105/140/186 |
|
BMF35/55/75/105/140/186/260 |
|
BMV35/55/75/105/135 |
|
BPR55/75/105/140/186/260 |
|
Sauer |
PV90R(L)(M)030/42/55/75/100/130/180/250 |
PV42-28/41/51 |
|
SPV15/18 |
|
KRR(LRR)571C/030D/038C/045D |
|
MR(MS)070/089/227/334 |
|
Eaton |
3321/3331 |
4621/4631 |
|
5421/5431 |
|
78461/78462 |
|
Vicker |
PVE12/21/45 |
TA19/MFE19 |
|
PVM 018/571/045/050/057/063/074/081/098/106/131/141 |
|
PVH 57/74/98/131/141 |
|
PVB 5/6/10/15/20/29/45/90 |
|
Yuken |
A10/16/22/37/40/45/56/70/90/100/125/145/220 |
A3H16/37/56/71/100/145/180 |
|
Parker |
PVP16/23/33/41/48/60/76/100/140 |
PV 016/571/571/571/032/040/046/063/080/092/140/180/270 |
|
P2/3-060/075/105/145 |
|
PAVC 33/38/65/100 |
|
Hitachi |
HPV050/102/105/118/135 |
HMGC16/32/48 |
|
HMGF35/36/38/57 |
|
Tokiwa |
MKV23/33 |
Uchida |
A10VD17/23/28/40/43/71 |
AP2D12/14/18/21/25/28/36/38/42 |
|
A8VO55/59/80/86/107/115/172 |
|
Nachi |
YC35-6 |
PVD-2B-32/34/36/38/40/42/45/50 |
|
PVD-3B-54/56/60/66 |
|
PZ-6B-180/220 |
|
PVK-2B-50/505 |
|
PZ-4B-100 |
|
PVD-00B-14/16P |
|
PVD-1B-23/28/32/34 |
|
Hawe |
V30D95/140/250 |
|
V60 |
|
|
Italy Sam |
HCV50/70/90/100/125 |
|
H1V55/75/108/160/226 |
|
H2V55/75/108/160/226 |
|
H1C55/75/108/160/226 |
Clients feedback
Products chart as follows:
Mesh Form: | External Engaged |
---|---|
Tooth Flank: | Straight Tooth |
Tooth Curve: | Cycloid |
Power: | Hydraulic |
Type: | Normal Line Gear Pump |
Applications: | Machinery Manufacturing |
Customization: |
Available
| Customized Request |
---|
Is it Better to Repair or Replace a Damaged Gearbox?
Deciding whether to repair or replace a damaged gearbox depends on several factors and considerations:
- Extent of Damage: Assess the severity of the gearbox damage. Minor issues like worn bearings or seals may be repairable, while extensive damage may necessitate a replacement.
- Cost of Repair: Compare the cost of repairing the gearbox to the cost of replacing it with a new or remanufactured unit. In some cases, repairs might be more cost-effective.
- Availability of Parts: Availability of replacement parts for the gearbox can influence the repair option. If parts are hard to find, replacement might be a more viable choice.
- Age and Condition: Consider the age and overall condition of the vehicle. If the vehicle is older and nearing the end of its lifespan, a replacement gearbox might offer better long-term reliability.
- Performance and Efficiency: A new or remanufactured gearbox might offer improved performance and efficiency compared to a repaired one.
- Future Maintenance: Evaluate potential future maintenance needs of both repair and replacement options. A replacement gearbox might come with a warranty and require less frequent maintenance.
- Professional Assessment: Seek advice from a qualified mechanic or technician who can thoroughly assess the gearbox and provide recommendations based on expertise.
Ultimately, the decision to repair or replace a damaged gearbox should be based on a careful evaluation of these factors. It’s recommended to consult with professionals to make an informed choice that best suits your specific situation and budget.
editor by CX 2023-08-14
China Customized Hydraulic Motor Planetary Gearbox wholesaler
Solution Description
Planetary Collection Substantial Electrical power Gear Box
Housing is produced of solid iron,which improve its rigidity and anti-vibration.
Sunlight and plant gears are processed by cementite and hardening,gears are processes by grinding,which increase the efficiency and life time of the gearbox.
Input method:coaxial enter,helical equipment enter,bevel-helical equipment input.
Output method:interior involute spline,hollow shaft with shrink disk,external involute spline,sound shaft with flat essential.
Mounting mode:Horizonal vertical,torque-arm.
P sequence dimensions 9~34 transmission stage:2~3 ratio:25~4000
Ratio will be greater in mix with H,R,K series.
RFQ
Q:Are you investing firm or producer?
A: We are company with more than 20 years’ experience.
Q: How long is your shipping time?
A: Generally it is in ten times if the goods are in stock, for merchandise made as per get, it is inside 35 times following confirmation of get.
Q: How prolonged must I wait for the suggestions following I send the enquiry?
A: Typically in 12 hrs.
Q: What details ought to I give you to affirm the merchandise?
A: Design/Dimensions, Transmission Ratio, Speed, Shaft instructions & Purchase amount and many others.
Q: Hong lengthy is your merchandise guarantee?
A: We supply twelve months guarantee from departure date of the items.
Q: What is your payment phrases? T/T 100% in progress for volume considerably less than USD10000.-, thirty% T/T in advance , stability prior to cargo for amount earlier mentioned USD10000.
If you have any other questions, remember to feel cost-free to get in touch with us beneath:
HOW TO Make contact with US?
Send out your Inquiry Particulars in the Under, simply click “Send out” Now!
/ Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Machinery, Agricultural Machinery |
---|---|
Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
Layout: | P |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Four-Step |
###
Customization: |
---|
/ Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Machinery, Agricultural Machinery |
---|---|
Function: | Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
Layout: | P |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Four-Step |
###
Customization: |
---|
The Different Types of Gearboxes
There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
Planetary gearbox
Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
Worm reduction gearbox
The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.
Shaft-mounted gearbox
Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
1 speed gearbox
CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.
editor by CX 2023-04-17
China Ini up to 200knm High Torque Hydraulic Planetary Gearbox cycloidal gearbox
Item Description
INI 2 velocity excavator vacation motor
IKY collection keep track of and wheel drives were designed by us . We very own the intellectual property right. It has an built-in construction with radial piston motor, gearbox and integral oil distributor with manage vlaves. It outcomes in compact style, decreased value and greater reliability and transmission performance.
Primary characteristics
• high torque lower velocity
• high startup and procedure performance
• substantial trustworthiness
• can be straight related to sprocket wheel
• compact style, short all round length
• Thanks to the high torque score and the high quality of the supplies, these models are the very best solution in weighty responsibility programs
Software
• specifically desgined for tracked and wheels autos, this kind of as excavators, drillers, coal mining devices.
- Specification
IY 2.5 series
Product no. |
Whole displacement (ml/rev) |
Rated Torque(N.m) |
Velocity (r/min) |
|
sixteen MPa |
twenty MPa |
|||
IY2.5-520 * * * |
518 |
952 |
1224 |
one~one hundred |
IY2.5-800 * * * |
805 |
1480 |
1903 |
|
IY2.5-1050 * * * |
1057 |
1943 |
2500 |
|
IY2.5-1330 * * * |
1337 |
2487 |
3200 |
IY 3 collection
Model no. |
Total displacement (ml/rev) |
Rated Torque(N.m) |
Pace (r/min) |
|
sixteen MPa |
20 MPa |
|||
IY3-seven hundred * * * |
693 |
1358 |
1747 |
1~eighty |
IY3-one thousand * * * |
1078 |
2113 |
2717 |
|
IY3-1700 * * * |
1701 |
3273 |
4571 |
|
IY3-2200 * * * |
2198 |
4229 |
5437 |
Product no. |
Whole displacement (ml/rev) |
Rated Torque(N.m) |
Pace (r/min) |
|
16 MPa |
20 MPa |
|||
IY3-2000 * * * |
1908.five |
3742 |
4811 |
one~85 |
IY3-2500 * * * |
2337.five |
4583 |
5892 |
1~65 |
IY3-2750 * * * |
2711.5 |
5316 |
6835 |
one~sixty |
IY3-3400 * * * |
3426.five |
6593 |
8476 |
1~45 |
IY 4 series
Model no. |
Complete displacement (ml/rev) |
Rated Torque(N.m) |
Velocity (r/min) |
|
sixteen MPa |
twenty MPa |
|||
IY4-3400 * * * |
3402 |
6640 |
8537 |
1~70 |
IY4-4160 * * * |
4165 |
8014 |
10303 |
1~60 |
IY4-4800 * * * |
4830 |
9293 |
11949 |
1~50 |
IY4-5500 * * * |
5544 |
10667 |
13715 |
one~forty |
IY 5 sequence
Product |
Overall displacement (ml/rev) |
Rated Torque(N.m) |
Velocity (r/min) |
|
16 MPa |
20 MPa |
|||
IY5-7200 * * * |
7154 |
13675 |
17698 |
.5~forty |
IY5-7800 * * * |
7812 |
15031 |
19325 |
.5~32 |
IY5-9200 * * * |
9212 |
19384 |
24922 |
.5~25 |
Model |
Overall displacement (ml/rev) |
Rated Torque(N.m) |
Velocity (r/min) |
|
sixteen MPa |
20 MPa |
|||
IY5-ten thousand * * * |
9988 |
2571 |
25752 |
.5~20 |
IY5-11000 * * * |
11038.5 |
22136 |
28460 |
.5~fifteen |
IY 79 series
Design |
Overall displacement (ml/rev) |
Rated Torque(N.m) |
Pace (r/min) |
|
16 MPa |
20 MPa |
|||
IY79-55000 * * * |
55286 |
110867 |
142544 |
.2~10 |
IY79-67000 * * * |
66902 |
134162 |
172494 |
.2~eight |
IY79-80000 * * * |
77660 |
155735 |
25711 |
.2~five |
When the input pace is 3000rpm
Power(W) | Gear Ratio | ||||||||
1/3 | 1/five | 1/nine | 1/fifteen | 1/20 | 1/twenty five | 1/35 | 1/forty five | 1/81 | |
50 | B | B | B | B | B | B | B | C | C |
a hundred | B | B | B | B | B | B | C | C | D |
200 | B | B | C | C | C | C | C | D | E |
400 | B | C | C | C | C | C | D | E | |
750 | C | C | D | D | D | D | E | E | |
1000 | D | D | E | E | E | E | |||
1500 | D | D | E | E | |||||
2000 | D | E | E | E | |||||
2500 | E | E | E | ||||||
3000 | E | E | E | ||||||
3500 | E | E | |||||||
4000 | E | E | |||||||
4500 | E | ||||||||
5000 | E |
B type: M5*ten | C type: M6*12 (or M8*16) | ||||
D typr: M8*16 (M6*twelve) | E type: M10*twenty |
Our Companies
1. One yr warranty from supply
two. Cost-free parts for replacement within warranty period of time
three. Specialist answer company
four. Cost-free technological assistance at any time
5. Consumer coaching is available.
six. On-internet site installation and commissioning is offered.
Firm Info
- Business Introduction
240,000 m3, seven hundred staff, ISO9001:2008 & ISO14001:2004 certified.
Set up in 1996, we are 1 of foremost producers in China who are specialized in creating and manufacturing hydraulic winches, hydraulic motors, hydraulic slewing drives, planetary gearboxes, vacation motors and wheel motors, hydraulic capstans, hydraulic energy models, and hydraulic pumps.
With strong investigation and development functionality, we have reached fourteen creation patents and 30 practical innovation patents.
In the meantime, we have a lot more than 250 sets of innovative production and inspection tools to guarantee the top quality of
our items.
Our products have been commonly utilized in Offshore Software, Agriculture Market, Fishing Tools, Design Equipment,
Petroleum Sector, Coal Mining, Geological Prospection, Marine Software, Metallurgical Engineering, Light Industry,
as effectively as Environmental Safety and other industries.
As a dependable company and supplier, we have a dominating market share in China, and we also enjoy an increasing
market place share throughout the world. Our products have been exported to:
-Europe: United kingdom, Austria, Netherlands, Germany, Sweden
-North America: United states of america, Canada
-South The united states: Brazil, Argentina
-Russia, Australia,Turkey, Southeast Asia, Middle East, India, Korea and other nations in the world.
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Oscillating Base Type |
Step: | Four-Step |
###
Customization: |
Available
|
---|
###
Model no. |
Total displacement (ml/rev) |
Rated Torque(N.m) |
Speed (r/min) |
|
16 MPa |
20 MPa |
|||
IY2.5-520 * * * |
518 |
952 |
1224 |
1~100 |
IY2.5-800 * * * |
805 |
1480 |
1903 |
|
IY2.5-1050 * * * |
1057 |
1943 |
2500 |
|
IY2.5-1330 * * * |
1337 |
2487 |
3200 |
###
Model no. |
Total displacement (ml/rev) |
Rated Torque(N.m) |
Speed (r/min) |
|
16 MPa |
20 MPa |
|||
IY3-700 * * * |
693 |
1358 |
1747 |
1~80 |
IY3-1000 * * * |
1078 |
2113 |
2717 |
|
IY3-1700 * * * |
1701 |
3273 |
4028 |
|
IY3-2200 * * * |
2198 |
4229 |
5437 |
###
Model no. |
Total displacement (ml/rev) |
Rated Torque(N.m) |
Speed (r/min) |
|
16 MPa |
20 MPa |
|||
IY3-2000 * * * |
1908.5 |
3742 |
4811 |
1~85 |
IY3-2500 * * * |
2337.5 |
4583 |
5892 |
1~65 |
IY3-2750 * * * |
2711.5 |
5316 |
6835 |
1~60 |
IY3-3400 * * * |
3426.5 |
6593 |
8476 |
1~45 |
###
Model no. |
Total displacement (ml/rev) |
Rated Torque(N.m) |
Speed (r/min) |
|
16 MPa |
20 MPa |
|||
IY4-3400 * * * |
3402 |
6640 |
8537 |
1~70 |
IY4-4160 * * * |
4165 |
8014 |
10303 |
1~60 |
IY4-4800 * * * |
4830 |
9293 |
11949 |
1~50 |
IY4-5500 * * * |
5544 |
10667 |
13715 |
1~40 |
###
Model |
Total displacement (ml/rev) |
Rated Torque(N.m) |
Speed (r/min) |
|
16 MPa |
20 MPa |
|||
IY5-7200 * * * |
7154 |
13675 |
17698 |
0.5~40 |
IY5-7800 * * * |
7812 |
15031 |
19325 |
0.5~32 |
IY5-9200 * * * |
9212 |
19384 |
24922 |
0.5~25 |
###
Model |
Total displacement (ml/rev) |
Rated Torque(N.m) |
Speed (r/min) |
|
16 MPa |
20 MPa |
|||
IY5-10000 * * * |
9988 |
20029 |
25752 |
0.5~20 |
IY5-11000 * * * |
11038.5 |
22136 |
28460 |
0.5~15 |
###
Model |
Total displacement (ml/rev) |
Rated Torque(N.m) |
Speed (r/min) |
|
16 MPa |
20 MPa |
|||
IY79-55000 * * * |
55286 |
110867 |
142544 |
0.2~10 |
IY79-67000 * * * |
66902 |
134162 |
172494 |
0.2~8 |
IY79-80000 * * * |
77660 |
155735 |
200231 |
0.2~5 |
###
Power(W) | Gear Ratio | ||||||||
1/3 | 1/5 | 1/9 | 1/15 | 1/20 | 1/25 | 1/35 | 1/45 | 1/81 | |
50 | B | B | B | B | B | B | B | C | C |
100 | B | B | B | B | B | B | C | C | D |
200 | B | B | C | C | C | C | C | D | E |
400 | B | C | C | C | C | C | D | E | |
750 | C | C | D | D | D | D | E | E | |
1000 | D | D | E | E | E | E | |||
1500 | D | D | E | E | |||||
2000 | D | E | E | E | |||||
2500 | E | E | E | ||||||
3000 | E | E | E | ||||||
3500 | E | E | |||||||
4000 | E | E | |||||||
4500 | E | ||||||||
5000 | E |
###
B type: M5*10 | C type: M6*12 (or M8*16) | ||||
D typr: M8*16 (M6*12) | E type: M10*20 |
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Oscillating Base Type |
Step: | Four-Step |
###
Customization: |
Available
|
---|
###
Model no. |
Total displacement (ml/rev) |
Rated Torque(N.m) |
Speed (r/min) |
|
16 MPa |
20 MPa |
|||
IY2.5-520 * * * |
518 |
952 |
1224 |
1~100 |
IY2.5-800 * * * |
805 |
1480 |
1903 |
|
IY2.5-1050 * * * |
1057 |
1943 |
2500 |
|
IY2.5-1330 * * * |
1337 |
2487 |
3200 |
###
Model no. |
Total displacement (ml/rev) |
Rated Torque(N.m) |
Speed (r/min) |
|
16 MPa |
20 MPa |
|||
IY3-700 * * * |
693 |
1358 |
1747 |
1~80 |
IY3-1000 * * * |
1078 |
2113 |
2717 |
|
IY3-1700 * * * |
1701 |
3273 |
4028 |
|
IY3-2200 * * * |
2198 |
4229 |
5437 |
###
Model no. |
Total displacement (ml/rev) |
Rated Torque(N.m) |
Speed (r/min) |
|
16 MPa |
20 MPa |
|||
IY3-2000 * * * |
1908.5 |
3742 |
4811 |
1~85 |
IY3-2500 * * * |
2337.5 |
4583 |
5892 |
1~65 |
IY3-2750 * * * |
2711.5 |
5316 |
6835 |
1~60 |
IY3-3400 * * * |
3426.5 |
6593 |
8476 |
1~45 |
###
Model no. |
Total displacement (ml/rev) |
Rated Torque(N.m) |
Speed (r/min) |
|
16 MPa |
20 MPa |
|||
IY4-3400 * * * |
3402 |
6640 |
8537 |
1~70 |
IY4-4160 * * * |
4165 |
8014 |
10303 |
1~60 |
IY4-4800 * * * |
4830 |
9293 |
11949 |
1~50 |
IY4-5500 * * * |
5544 |
10667 |
13715 |
1~40 |
###
Model |
Total displacement (ml/rev) |
Rated Torque(N.m) |
Speed (r/min) |
|
16 MPa |
20 MPa |
|||
IY5-7200 * * * |
7154 |
13675 |
17698 |
0.5~40 |
IY5-7800 * * * |
7812 |
15031 |
19325 |
0.5~32 |
IY5-9200 * * * |
9212 |
19384 |
24922 |
0.5~25 |
###
Model |
Total displacement (ml/rev) |
Rated Torque(N.m) |
Speed (r/min) |
|
16 MPa |
20 MPa |
|||
IY5-10000 * * * |
9988 |
20029 |
25752 |
0.5~20 |
IY5-11000 * * * |
11038.5 |
22136 |
28460 |
0.5~15 |
###
Model |
Total displacement (ml/rev) |
Rated Torque(N.m) |
Speed (r/min) |
|
16 MPa |
20 MPa |
|||
IY79-55000 * * * |
55286 |
110867 |
142544 |
0.2~10 |
IY79-67000 * * * |
66902 |
134162 |
172494 |
0.2~8 |
IY79-80000 * * * |
77660 |
155735 |
200231 |
0.2~5 |
###
Power(W) | Gear Ratio | ||||||||
1/3 | 1/5 | 1/9 | 1/15 | 1/20 | 1/25 | 1/35 | 1/45 | 1/81 | |
50 | B | B | B | B | B | B | B | C | C |
100 | B | B | B | B | B | B | C | C | D |
200 | B | B | C | C | C | C | C | D | E |
400 | B | C | C | C | C | C | D | E | |
750 | C | C | D | D | D | D | E | E | |
1000 | D | D | E | E | E | E | |||
1500 | D | D | E | E | |||||
2000 | D | E | E | E | |||||
2500 | E | E | E | ||||||
3000 | E | E | E | ||||||
3500 | E | E | |||||||
4000 | E | E | |||||||
4500 | E | ||||||||
5000 | E |
###
B type: M5*10 | C type: M6*12 (or M8*16) | ||||
D typr: M8*16 (M6*12) | E type: M10*20 |
The Different Types of Gearboxes
There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
Planetary gearbox
Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
Worm reduction gearbox
The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.
Shaft-mounted gearbox
Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
1 speed gearbox
CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.
editor by czh 2023-01-18
China Ini up to 200knm High Torque Hydraulic Planetary Gearbox with Best Sales
Item Description
INI high torque planetary gearbox excavator closing generate
Item composition:
IKY series last generate for excavator have been created by us . We possess the intellectual property correct. It has an integrated construction with radial piston motor, gearbox and integral oil distributor with control vlaves. It outcomes in compact design and style, reduced cost and higher dependability and transmission performance.
Primary features:
- higher efficiency of startup and procedure
- higher dependability
- can be immediately hook up with the chain wheel of the caterpillar generate
- compact and elegant figure
Software:
They can be employed in observe/ wheel drives on development cars, track cars ,crawler excavators, drillers, street header ,road roller, coal mining. They are well-liked in Chinese industry, and they are gaining acceptance in intercontinental marketplace, this kind of as Singapore, India, Korea and Holand.
Specification:
IKY 2.52.5A sequence
Design no. |
Torque(N.m) |
Speed (r/min) |
Ratio |
Force(Mpa) |
Overall Dis. (ml/r) |
Fat (KG) |
||
Rated |
Max. |
Rated |
Max. |
|||||
IKY2.52.5A-3600D1202 |
6000 |
7500 |
.4~32 |
19 |
14 |
17 |
3629 |
80 |
IKY2.fifty two.5A-3200D1202 |
6000 |
7500 |
.4~38 |
19 |
16 |
19.five |
3154 |
80 |
IKY2.52.5A-2900D1202 |
6000 |
7500 |
.4~forty two |
19 |
17 |
21 |
2869 |
80 |
IKY2.fifty two.5A-2500D1202 |
6000 |
7500 |
.4~forty six |
19 |
19 |
24 |
2451 |
80 |
IKY2.52.5A-2200D1202 |
6000 |
7500 |
.4~50 |
19 |
22 |
28 |
2185 |
eighty |
IKY2.fifty two.5A-1600D1202 |
4670 |
5840 |
.4~fifty eight |
19 |
22 |
28 |
1634 |
eighty |
IKY2.fifty two.5A-1400D1202 |
4571 |
5030 |
.4~63 |
19 |
22 |
28 |
1406 |
eighty |
IKY2.fifty two.5A-5200D1202 |
6000 |
7500 |
.4~23 |
27 |
10 |
thirteen |
5157 |
eighty |
IKY2.fifty two.5A-4500D1202 |
6000 |
7500 |
.4~27 |
27 |
twelve |
15.five |
4482 |
eighty |
IKY2.fifty two.5A-4100D1202 |
6000 |
7500 |
.4~thirty |
27 |
thirteen |
seventeen |
4077 |
eighty |
IKY2.fifty two.5A-3500D1202 |
6000 |
7500 |
.4~32 |
27 |
sixteen |
20.five |
3483 |
80 |
IKY 2.52.5B collection
Design no. |
Torque(N.m) |
Pace (r/min) |
Ratio |
Strain(Mpa) |
Total Dis. (ml/r) |
Excess weight (KG) |
Application (Ton) |
||
Rated |
Max. |
Rated |
Max. |
||||||
IKY2.fifty two.5B-4600D2402 |
9600 |
12000 |
.25~32 |
24 |
17 |
21 |
4584 |
100 |
8-ten |
IKY2.fifty two.5B-4000D2402 |
9600 |
12000 |
.twenty five~33 |
24 |
19 |
23 |
3984 |
100 |
8-ten |
IKY2.52.5B-3600D2402 |
9600 |
12000 |
.twenty five~36 |
24 |
twenty |
25 |
3624 |
a hundred |
8-ten |
IKY2.52.5B-3100D2402 |
9500 |
12000 |
.twenty five~42 |
24 |
23 |
29 |
3096 |
a hundred |
eight-ten |
IKY2.52.5B-2800D2402 |
8470 |
10600 |
.25~forty five |
24 |
23 |
29 |
2760 |
one hundred |
eight-ten |
IKY2.52.5B-2100D2402 |
6330 |
7920 |
.25~50 |
24 |
23 |
29 |
2064 |
100 |
eight-ten |
Our Services
1. One calendar year warranty from delivery
2. Free parts for substitution within guarantee period
3. Specialist answer provider
4. Free of charge complex assistance at any time
five. Client training is accessible.
6. On-site installation and commissioning is accessible.
Business Info
- Firm Introduction
240,000 m3, 700 employees, ISO9001:2008 & ISO14001:2004 licensed.
Proven in 1996, we’re 1 of foremost makers in China who are specialized in planning and manufacturing hydraulic winches, hydraulic motors, hydraulic slewing drives, planetary gearboxes, travel motors and wheel motors, hydraulic capstans, hydraulic power units, and hydraulic pumps.
With sturdy analysis and improvement functionality, we have attained 14 invention patents and 30 functional innovation patents.
In the meantime, we have more than 250 sets of advanced creation and inspection tools to make sure the top quality of
our products.
Our merchandise have been commonly employed in Offshore Software, Agriculture Sector, Fishing Tools, Design Equipment,
Petroleum Market, Coal Mining, Geological Prospection, Maritime Application, Metallurgical Engineering, Light-weight Sector,
as nicely as Environmental Security and other industries.
As a trustworthy manufacturer and supplier, we have a dominating market place share in China, and we also appreciate an increasing
market place share worldwide. Our products have been exported to:
-Europe: United kingdom, Austria, Netherlands, Germany, Sweden
-North The usa: United states of america, Canada
-South The us: Brazil, Argentina
-Russia, Australia,Turkey, Southeast Asia, Center East, India, Korea and other countries in the entire world.
- Manufacturing facility overview
- Manufacturing facility overview
When the input speed is 3000rpm
Power(W) | Gear Ratio | ||||||||
1/3 | 1/5 | 1/9 | 1/15 | 1/20 | 1/twenty five | 1/35 | 1/forty five | 1/eighty one | |
50 | B | B | B | B | B | B | B | C | C |
one hundred | B | B | B | B | B | B | C | C | D |
two hundred | B | B | C | C | C | C | C | D | E |
400 | B | C | C | C | C | C | D | E | |
750 | C | C | D | D | D | D | E | E | |
1000 | D | D | E | E | E | E | |||
1500 | D | D | E | E | |||||
2000 | D | E | E | E | |||||
2500 | E | E | E | ||||||
3000 | E | E | E | ||||||
3500 | E | E | |||||||
4000 | E | E | |||||||
4500 | E | ||||||||
5000 | E |
B type: M5*10 | C type: M6*12 (or M8*16) | ||||
D typr: M8*16 (M6*twelve) | E type: M10*20 |
Our Companies
1. One calendar year guarantee from supply
two. Free of charge parts for replacement in warranty period of time
3. Expert answer provider
4. Free technical help at any time
five. Buyer education is available.
six. On-web site set up and commissioning is offered.
Organization Info
- Organization Introduction
240,000 mthree, 700 staff, ISO9001:2008 & ISO14001:2004 qualified.
Set up in 1996, we are 1 of leading producers in China who are specialised in developing and manufacturing hydraulic winches, hydraulic motors, hydraulic slewing drives, planetary gearboxes, travel motors and wheel motors, hydraulic capstans, hydraulic electrical power models, and hydraulic pumps.
With robust investigation and improvement capability, we have reached 14 creation patents and 30 practical innovation patents.
Meanwhile, we have much more than 250 sets of sophisticated generation and inspection gear to ensure the high quality of
our products.
Our items have been widely utilized in Offshore Software, Agriculture Business, Fishing Products, Building Machinery,
Petroleum Business, Coal Mining, Geological Prospection, Maritime Software, Metallurgical Engineering, Gentle Market,
as nicely as Environmental Protection and other industries.
As a dependable manufacturer and provider, we have a dominating market place share in China, and we also get pleasure from an increasing
market place share throughout the world. Our merchandise have been exported to:
-Europe: Uk, Austria, Netherlands, Germany, Sweden
-North The united states: United states of america, Canada
-South The united states: Brazil, Argentina
-Russia, Australia,Turkey, Southeast Asia, Middle East, India, Korea and other nations in the world.
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Oscillating Base Type |
Step: | Four-Step |
###
Customization: |
Available
|
---|
###
Model no. |
Torque(N.m) |
Speed (r/min) |
Ratio |
Pressure(Mpa) |
Total Dis. (ml/r) |
Weight (KG) |
||
Rated |
Max. |
Rated |
Max. |
|||||
IKY2.52.5A-3600D1202 |
6000 |
7500 |
0.4~32 |
19 |
14 |
17 |
3629 |
80 |
IKY2.52.5A-3200D1202 |
6000 |
7500 |
0.4~38 |
19 |
16 |
19.5 |
3154 |
80 |
IKY2.52.5A-2900D1202 |
6000 |
7500 |
0.4~42 |
19 |
17 |
21 |
2869 |
80 |
IKY2.52.5A-2500D1202 |
6000 |
7500 |
0.4~46 |
19 |
19 |
24 |
2451 |
80 |
IKY2.52.5A-2200D1202 |
6000 |
7500 |
0.4~50 |
19 |
22 |
28 |
2185 |
80 |
IKY2.52.5A-1600D1202 |
4670 |
5840 |
0.4~58 |
19 |
22 |
28 |
1634 |
80 |
IKY2.52.5A-1400D1202 |
4020 |
5030 |
0.4~63 |
19 |
22 |
28 |
1406 |
80 |
IKY2.52.5A-5200D1202 |
6000 |
7500 |
0.4~23 |
27 |
10 |
13 |
5157 |
80 |
IKY2.52.5A-4500D1202 |
6000 |
7500 |
0.4~27 |
27 |
12 |
15.5 |
4482 |
80 |
IKY2.52.5A-4100D1202 |
6000 |
7500 |
0.4~30 |
27 |
13 |
17 |
4077 |
80 |
IKY2.52.5A-3500D1202 |
6000 |
7500 |
0.4~32 |
27 |
16 |
20.5 |
3483 |
80 |
###
Model no. |
Torque(N.m) |
Speed (r/min) |
Ratio |
Pressure(Mpa) |
Total Dis. (ml/r) |
Weight (KG) |
Application (Ton) |
||
Rated |
Max. |
Rated |
Max. |
||||||
IKY2.52.5B-4600D2402 |
9600 |
12000 |
0.25~32 |
24 |
17 |
21 |
4584 |
100 |
8-10 |
IKY2.52.5B-4000D2402 |
9600 |
12000 |
0.25~33 |
24 |
19 |
23 |
3984 |
100 |
8-10 |
IKY2.52.5B-3600D2402 |
9600 |
12000 |
0.25~36 |
24 |
20 |
25 |
3624 |
100 |
8-10 |
IKY2.52.5B-3100D2402 |
9500 |
12000 |
0.25~42 |
24 |
23 |
29 |
3096 |
100 |
8-10 |
IKY2.52.5B-2800D2402 |
8470 |
10600 |
0.25~45 |
24 |
23 |
29 |
2760 |
100 |
8-10 |
IKY2.52.5B-2100D2402 |
6330 |
7920 |
0.25~50 |
24 |
23 |
29 |
2064 |
100 |
8-10 |
###
Power(W) | Gear Ratio | ||||||||
1/3 | 1/5 | 1/9 | 1/15 | 1/20 | 1/25 | 1/35 | 1/45 | 1/81 | |
50 | B | B | B | B | B | B | B | C | C |
100 | B | B | B | B | B | B | C | C | D |
200 | B | B | C | C | C | C | C | D | E |
400 | B | C | C | C | C | C | D | E | |
750 | C | C | D | D | D | D | E | E | |
1000 | D | D | E | E | E | E | |||
1500 | D | D | E | E | |||||
2000 | D | E | E | E | |||||
2500 | E | E | E | ||||||
3000 | E | E | E | ||||||
3500 | E | E | |||||||
4000 | E | E | |||||||
4500 | E | ||||||||
5000 | E |
###
B type: M5*10 | C type: M6*12 (or M8*16) | ||||
D typr: M8*16 (M6*12) | E type: M10*20 |
Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
---|---|
Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
Layout: | Cycloidal |
Hardness: | Hardened Tooth Surface |
Installation: | Oscillating Base Type |
Step: | Four-Step |
###
Customization: |
Available
|
---|
###
Model no. |
Torque(N.m) |
Speed (r/min) |
Ratio |
Pressure(Mpa) |
Total Dis. (ml/r) |
Weight (KG) |
||
Rated |
Max. |
Rated |
Max. |
|||||
IKY2.52.5A-3600D1202 |
6000 |
7500 |
0.4~32 |
19 |
14 |
17 |
3629 |
80 |
IKY2.52.5A-3200D1202 |
6000 |
7500 |
0.4~38 |
19 |
16 |
19.5 |
3154 |
80 |
IKY2.52.5A-2900D1202 |
6000 |
7500 |
0.4~42 |
19 |
17 |
21 |
2869 |
80 |
IKY2.52.5A-2500D1202 |
6000 |
7500 |
0.4~46 |
19 |
19 |
24 |
2451 |
80 |
IKY2.52.5A-2200D1202 |
6000 |
7500 |
0.4~50 |
19 |
22 |
28 |
2185 |
80 |
IKY2.52.5A-1600D1202 |
4670 |
5840 |
0.4~58 |
19 |
22 |
28 |
1634 |
80 |
IKY2.52.5A-1400D1202 |
4020 |
5030 |
0.4~63 |
19 |
22 |
28 |
1406 |
80 |
IKY2.52.5A-5200D1202 |
6000 |
7500 |
0.4~23 |
27 |
10 |
13 |
5157 |
80 |
IKY2.52.5A-4500D1202 |
6000 |
7500 |
0.4~27 |
27 |
12 |
15.5 |
4482 |
80 |
IKY2.52.5A-4100D1202 |
6000 |
7500 |
0.4~30 |
27 |
13 |
17 |
4077 |
80 |
IKY2.52.5A-3500D1202 |
6000 |
7500 |
0.4~32 |
27 |
16 |
20.5 |
3483 |
80 |
###
Model no. |
Torque(N.m) |
Speed (r/min) |
Ratio |
Pressure(Mpa) |
Total Dis. (ml/r) |
Weight (KG) |
Application (Ton) |
||
Rated |
Max. |
Rated |
Max. |
||||||
IKY2.52.5B-4600D2402 |
9600 |
12000 |
0.25~32 |
24 |
17 |
21 |
4584 |
100 |
8-10 |
IKY2.52.5B-4000D2402 |
9600 |
12000 |
0.25~33 |
24 |
19 |
23 |
3984 |
100 |
8-10 |
IKY2.52.5B-3600D2402 |
9600 |
12000 |
0.25~36 |
24 |
20 |
25 |
3624 |
100 |
8-10 |
IKY2.52.5B-3100D2402 |
9500 |
12000 |
0.25~42 |
24 |
23 |
29 |
3096 |
100 |
8-10 |
IKY2.52.5B-2800D2402 |
8470 |
10600 |
0.25~45 |
24 |
23 |
29 |
2760 |
100 |
8-10 |
IKY2.52.5B-2100D2402 |
6330 |
7920 |
0.25~50 |
24 |
23 |
29 |
2064 |
100 |
8-10 |
###
Power(W) | Gear Ratio | ||||||||
1/3 | 1/5 | 1/9 | 1/15 | 1/20 | 1/25 | 1/35 | 1/45 | 1/81 | |
50 | B | B | B | B | B | B | B | C | C |
100 | B | B | B | B | B | B | C | C | D |
200 | B | B | C | C | C | C | C | D | E |
400 | B | C | C | C | C | C | D | E | |
750 | C | C | D | D | D | D | E | E | |
1000 | D | D | E | E | E | E | |||
1500 | D | D | E | E | |||||
2000 | D | E | E | E | |||||
2500 | E | E | E | ||||||
3000 | E | E | E | ||||||
3500 | E | E | |||||||
4000 | E | E | |||||||
4500 | E | ||||||||
5000 | E |
###
B type: M5*10 | C type: M6*12 (or M8*16) | ||||
D typr: M8*16 (M6*12) | E type: M10*20 |
The Different Types of Gearboxes
There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.
Planetary gearbox
Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
Worm reduction gearbox
The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.
Shaft-mounted gearbox
Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
1 speed gearbox
CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.
editor by czh 2022-12-13