Tag Archives: parallel shaft speed reducer

China Good quality F Series High Torque Low Speed Parallel Shaft Speed Reducer Gearbox components of gearbox

Product Description

Products Description
F series gear reducer is 1 kind of parallel shaft helical gear reducer , which consist of 2 or 3 stageshelical gears (relate to gear ratio) in the same case . The hard tooth surface gear use the high quality alloy steel ,the process of carburizing and quenching, grinding ,which give it follow characters :Stable transmission ,low noise and temperature ,high loading ,long working lift . Wide application ,specialize in Metallurgy ,Sewage treatment, Chemical Industry , Pharmacy ,Agriculture equipment and Oil industry.
 

Series: F Parallel Axes Helical Gear Reducer
Specifications: 37,47,57,67,77,87,97,107,127,157
Transmission Ratio: 3.77~276.77
Input Power (KW): 0.12~200
Output Torque (N.m): 3.5~21700

Company Profile
HangZhou CHINAMFG has been in power transmission products for 15 years. Our company is an industry transmission solutions manufacuturer and service provider.
The main products are worm reducers, helical worm reducers, helical bevel gear reducers, 90 degree gearbox, spiral bevel reducers, screw jack, standard industrial gearbox etc.
Our speed reducer and industrial gearbox are widely used in different factories, such as chemicals, energy, material handling, environmental, extraction, pulp and paper, steel and metal, food and beverage, and construction industries.
Our industrial Gear, Gearbox, gearmotor and motor are sold to more than 30 countries. High quality, good price, in time response and sincere service are our value and promises. We aim at making happy cooperation with our customers, bring them reliable and comfortable service.

Application
FAQ 
1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
 

Application: Machinery
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Gear
Hardness: Hardened Tooth Surface
Installation: as Request
Step: Four-Step
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

Benefits of Regular Gearbox Maintenance

Regular maintenance of gearboxes offers numerous advantages:

  • Extended Lifespan: Proper maintenance helps prevent premature wear and breakdown, increasing the gearbox’s overall lifespan.
  • Reduced Downtime: Regular inspections and maintenance can identify issues early, minimizing unplanned downtime for repairs.
  • Improved Efficiency: Well-maintained gearboxes operate more efficiently, leading to energy savings and optimized performance.
  • Cost Savings: Routine maintenance reduces the need for costly major repairs or replacements.
  • Enhanced Safety: Regular maintenance ensures safe operation by addressing potential hazards and malfunctions.
  • Optimal Performance: Properly maintained gearboxes deliver consistent and reliable performance for machinery and equipment.
  • Preserved Functionality: Maintenance prevents issues that could lead to reduced functionality or complete failure.
  • Reduced Environmental Impact: Well-maintained gearboxes consume less energy and minimize waste, contributing to sustainability efforts.
  • Compliance: Regular maintenance helps meet industry regulations and standards for equipment safety and performance.

Implementing a proactive maintenance plan can provide these benefits and contribute to the overall success of your machinery and operations.

China Good quality F Series High Torque Low Speed Parallel Shaft Speed Reducer Gearbox   components of gearbox	China Good quality F Series High Torque Low Speed Parallel Shaft Speed Reducer Gearbox   components of gearbox
editor by CX 2023-09-26

China factory F Series High Torque Low Speed Parallel Shaft Speed Reducer Gearbox bevel gearbox

Product Description

Products Description
F series gear reducer is 1 kind of parallel shaft helical gear reducer , which consist of 2 or 3 stageshelical gears (relate to gear ratio) in the same case . The hard tooth surface gear use the high quality alloy steel ,the process of carburizing and quenching, grinding ,which give it follow characters :Stable transmission ,low noise and temperature ,high loading ,long working lift . Wide application ,specialize in Metallurgy ,Sewage treatment, Chemical Industry , Pharmacy ,Agriculture equipment and Oil industry.
 

Series: F Parallel Axes Helical Gear Reducer
Specifications: 37,47,57,67,77,87,97,107,127,157
Transmission Ratio: 3.77~276.77
Input Power (KW): 0.12~200
Output Torque (N.m): 3.5~21700

Company Profile
HangZhou CZPT has been in power transmission products for 15 years. Our company is an industry transmission solutions manufacuturer and service provider.
The main products are worm reducers, helical worm reducers, helical bevel gear reducers, 90 degree gearbox, spiral bevel reducers, screw jack, standard industrial gearbox etc.
Our speed reducer and industrial gearbox are widely used in different factories, such as chemicals, energy, material handling, environmental, extraction, pulp and paper, steel and metal, food and beverage, and construction industries.
Our industrial Gear, Gearbox, gearmotor and motor are sold to more than 30 countries. High quality, good price, in time response and sincere service are our value and promises. We aim at making happy cooperation with our customers, bring them reliable and comfortable service.

Application
FAQ 
1. How to choose a gearbox which meets our requirement?
You can refer to our catalogue to choose the gearbox or we can help to choose when you provide
the technical information of required output torque, output speed and motor parameter etc.
2. What information shall we give before placing a purchase order?
a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
b) Housing color.
c) Purchase quantity.
d) Other special requirements.

3. What industries are your gearboxes being used?
Our gearboxes are widely used in the areas of textile, food processing, beverage, chemical industry,
escalator,automatic storage equipment, metallurgy, tabacco, environmental protection, logistics and etc.
 

Application: Machinery
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction
Layout: Gear
Hardness: Hardened Tooth Surface
Installation: as Request
Step: Four-Step
Samples:
US$ 1/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

How to Calculate Gear Ratio in a Gearbox

Gear ratio is a fundamental parameter in a gearbox that represents the ratio of the number of teeth between two gears. It determines how much the output gear rotates in relation to the input gear. The formula to calculate gear ratio is:

Gear Ratio (GR) = Number of Teeth on Output Gear / Number of Teeth on Input Gear

Here’s a step-by-step guide on how to calculate gear ratio:

  1. Identify the input and output gears in the gearbox.
  2. Count the number of teeth on the output gear (the gear connected to the output shaft).
  3. Count the number of teeth on the input gear (the gear connected to the input shaft).
  4. Plug the values into the gear ratio formula: GR = Number of Teeth on Output Gear / Number of Teeth on Input Gear.
  5. Calculate the gear ratio by performing the division.

The gear ratio provides insight into how much the input gear needs to rotate to achieve a certain rotation of the output gear. It influences torque, speed, and direction of rotation in the gearbox.

China factory F Series High Torque Low Speed Parallel Shaft Speed Reducer Gearbox   bevel gearbox	China factory F Series High Torque Low Speed Parallel Shaft Speed Reducer Gearbox   bevel gearbox
editor by CX 2023-09-06

China manufacturer Parallel Shaft Helical gearbox Geared Motor speed reducer with Good quality

Applicable Industries: Manufacturing Plant, Retail, Energy & Mining
Gearing Arrangement: Spur
Output Torque: 9.59~2835
Input Speed: 500,750,1000
Output Speed: 317~56
Color: According to customers’ demand
Certificate: ISO 9001:2000
After-sales Service Provided: Proving overseas service from engineers
Application Range: Suitable for mining equipment
Export Areas: ussia, Southeast Asia, India,South Africa, Australia
Weight: 6-80 T
Material:: Steel or cast iron
Name: Parallel Shaft Cylindrical Gear Reducer
Style: Parallel Shaft Reducer
mode: New
Packaging Details: wooden packing, 22mm BL Micro Gear Motor for Electric Curtain with IPPC .Export Wooden Cast or shipping container or as customers’ requirement.
Port: ZheJiang , HangZhou, ZheJiang and others

Products Description Planetary Gear Reducer1. Adopt the modular design, change and combine according to customers’ demand.
2. The gearbox is made of the gray iron to greatly improve the rigidity and anti-vibration of the box.3. Both sun gears and planetary gears in the gearbox are made of advanced nickel-chrome steel, whose accuracy reaches.Low carbon alloy rigid steel gear, suitable for low speed and heavy duty reducer. HRC58-61 after being grinded through carburizing and quenching heat treatment to reduce the noise and improve the efficiency and service life of the whole machine.
Product Paramenters
Working Principle Inspection our services 1>.Prservices:enthusiasmr-sWe provide you with the prophase plan, process flow design and manufacturer equipment according to your special demand.2> Speedometer Gear Ratio Reducer Worm Gear Output Flange Speed Reducer Gearbox .Sale Services: servantSend technicians to the jobsite for guiding the installation and adjustment, training operators and finishing the check and accept together with you.3>.After-sale Services: faithfulnessTo establish long term friendship, we will regularly pay return visit to customers.Supplying technique, building design, instruction, installation and debugging for free. Certifications Company Profile Situated in HangZhou Luoxin Industrial Park, HangZhou CZPT Heavy Machinery Co., Ltd is an enterprise featured with industrial designing, High Performance F17 Gearbox W394 Pinion Shaft 18 Teeth With 27mm Bearing For Opel Astra J 55565098 processing and manufacturing, which has the qualification of import-export trade. Covering an area of 15,000 square meters and holding an annual production value of 80 million yuan, the company with 20 million yuan registered capital has total 500 staff members, among which there are 20 engineering technicians with senior and medium professional titles and 40 intermediate and senior technicians capable of product designing and developing. CZPT is dedicated to produce reducers, hoists, crushers, ball grinding mills and the equipments of screening, coal washing, Classic 26 inch 7 speed chainless shaft drive bicycles Chinese men full suspension MTB mountain bicycles bikes for sale metallurgy and cement, and replacement parts.
packaging&shipping

Types of Gearboxes Used in Wind Turbines

Many manufacturers of wind turbines have chosen different solutions for the drive train of the turbines. Most prefer gearboxes because of their durability. These have several design features that make them well suited to shocks, stresses and wear. Regardless of the type of gearbox used, continuous maintenance and monitoring can extend the lifespan of these machines. Performing these tasks regularly can help detect and resolve any problems before they become serious. Here are some of the problems associated with gearboxes.
gearbox

Coaxial helical gearbox

The R series helical inline gearbox is a high-quality speed reducer for heavy-duty industrial applications. These units are designed with increased power density in mind and are equipped with various cooling options. High-grade seals and lubricants help to increase efficiency and minimize thermal loading. They are ATEX-compliant. Their reversible modules are an excellent choice for high-speed applications, such as compressors, compressor blowers, and pumps.
The normal module set of helical gearbox is manufactured using the same tooth-cutting techniques as spur gears. This allows the production of higher-quality, more economical, and more compact helical gears. Although the performance of helical gears is lower than spur gears, they are durable and capable of transferring motion and power between two shafts. And because they are able to handle a much greater load, they are preferred for heavy-duty applications.
The main tooth form of a helical gearbox presents fixed velocity ratios, even if the center gap is not completely set. This requirement is sometimes referred to as the fundamental rule of gearing. A helical gearbox is similar to a set of paper spur gears, with the exception that the sections must stagger in opposite directions. There are two kinds of helical gears for parallel shafts: left-handed and right-handed.
The Industrial Gearbox market is segmented based on product type, application, and geography. The report analyzes the competitive scenario by segmenting the market by region, company, and type. Using this information, it estimates market size, revenue, and consumption. The report also features key information about COVID-19 and its impact on the overall industry. And it also provides a competitive landscape with industry-leading players.
Industrial gearboxes are integrated with devices and make automation processes more efficient and reliable. Increasing labor costs, shortage of skilled labor, and the ageing workforce are driving the demand for automation technologies. The industry requires newer and more advanced models and technologies to compete in the global market. You can use Coaxial helical gearbox in a variety of applications. Its benefits are endless. If you are looking for a reliable, high-performance industrial gearbox, CZPT can help you find it.
gearbox

Worm reduction gearbox

As a general rule, larger center distance worm reduction gearboxes are more efficient than smaller ones. Worm gearboxes with 2.6-in. center distances start to lose efficiency as their ratios increase. Larger center distances tend to have higher efficiency than smaller ones. However, this difference may not always be enough to justify the higher investment. Worm gear reducers typically cost less than equivalent helical units.
The use of aluminum for worm reduction gearboxes is a popular choice for those involved in the manufacturing of Packaging Equipment. In addition to being lightweight, aluminum worm reduction gearboxes have high strength and rigidity. Manufacturers recommend this choice because of its high rigidity and durability. While purchasing aluminum worm reduction gearboxes, keep in mind that they are more expensive than steel versions. However, they have a longer lifespan and are highly resistant to wear.
The worm’s helix angle is larger than a helical gear, which allows a much higher gear ratio. In addition, the worm’s body is usually longer in the axial direction than helical gears. Worm reduction gears are often left-handed, and British or Indian standards are usually followed. The worm wheel is made of hardened alloy steel PB2-C, while the gearbox case is made of hardened alloy steel FG 220 or FG 250res.
The worms in a sacrificial system are relatively safe from wear. Instead, the softer wheel is the cause of most wear and tear. The oil analysis report for a sacrificial system shows low iron levels and high copper concentrations. However, if a worm reduction gearbox has a bad reputation, you should consider purchasing a new one. If the worm gears are in good condition, the gearbox is still a viable option for a new or replacement vehicle.
The advantages of a worm reduction gearbox are numerous. The worm gearbox is widely used in industrial settings, where it provides torque and speed reduction to move products. Worm gearboxes are also commonly used in automatic security gates, which will not run in reverse. Most security gates use two separate worm drives to keep the gate in the closed position. There are also many other uses for worm reducers. You can learn more about the benefits of worm gearboxes by reading below.

Stainless steel gearbox

Stainless steel gearboxes offer a number of advantages over standard gearboxes. They match the existing stainless motor design and cost 50 percent more on average. They have stainless output shafts and housings as well as corrosion resistant hardware and a food grade lubricant. Stainless steel gearboxes feature IP 65 sealing, Viton shaft seals at the input and output shafts, and a Buna o-ring between the housings. Stainless steel gearboxes also eliminate flat surfaces and allow for a cylindrical design.
Stainless steel gearboxes are more durable than traditional cast iron or epoxy-painted gearboxes. These gearboxes can withstand repeated washdown operations without damage. They also do not collect particles or bacteria. And because stainless steel does not corrode, stainless steel gearboxes can withstand harsh environments, such as oily or greasy environments. Because stainless steel gearboxes are corrosion-resistant, they require little maintenance. They are also easier to clean and maintain, resulting in fewer replacements and a longer life span for your gearbox.
Stainless steel gearboxes are a great choice for food and other industries that require high hygiene standards. In addition to its durability, stainless steel gearboxes are ideal for applications in environments that require high levels of humidity and water. They are also life-lubricated, and they can be supplied with food-grade oils or water. The CZPT Gears stainless gearbox is a versatile option for a variety of applications.
Stainless steel gearboxes offer superior corrosion protection and can withstand harsh environments. The stainless steel cover, housing, and external hardware ensure superior corrosion protection. If you have questions about the varying benefits of stainless steel gearboxes, contact a CZPT Gear sales representative to learn more about your options. And if you are not sure which type is right for your needs, contact a CZPT Gear sales representative to find the perfect solution for your business.
gearbox

1 speed gearbox

Volkswagen Group Components manufactures the one speed gearbox. The gearbox has a high-performance electric drive motor that produces 310 Nm of torque over a wide speed range. Designed for maximum range, this gearbox uses a single gear for all driving situations. It is extremely quiet, too, and requires precision manufacturing. Volkswagen has also made it available in a reverse-gear configuration with power electronics. Volkswagen’s ID.3 EV’s e-drive motor is a perfect example of this.
The first part of the transmission corresponds to the even and odd gears, while the second part has the straighter gears. A single gear set can change between both modes. An intermediate gear set is also possible. A lastshelf gear can be formed by hydraulically betigte Lamellenkupplungen. Both types of gears can be exchanged between partial transmissions. The invention may furthermore include a transmission with the same gear ratios as the first part of the transmission.
Another variation of the one speed gearbox is the CVT. This type of gearbox has only one drive unit, which means it does not require a clutch or brake. Its power is derived from the torque generated by the Internal Combustion Engine at a particular speed. The engine cannot sustain such high torque levels above 5500 RPM, which will reduce the MPG. Also, raising the RPM will reduce the acceleration, and in severe cases may lead to an engine crash.
As the number of applications for a 1 speed gearbox increases, its design and functionality will continue to evolve. Bosch Rexroth has developed its eGFZ gearbox based on customer feedback. They are currently working on various pilot projects and hope to put it into production in the next few years. However, if you want to buy a 1 speed gearbox now, consider the benefits of a first-rate design.

China manufacturer Parallel Shaft Helical gearbox Geared Motor speed reducer  with Good qualityChina manufacturer Parallel Shaft Helical gearbox Geared Motor speed reducer  with Good quality

China Professional Gearboxes Hot Sale Speed Reducer Gear Box Reduction Parallel Shaft Helical Gearbox with Good quality

Solution Description

Gearboxes hot sale velocity reducer equipment box reduction Parallel Shaft Helical Gearbox

Features:
-Substantial efficiency: 92%-ninety seven%
-Compact composition: Small offset output, two stage and three stage are in the very same box.
-High precision: the gear is created of large-good quality alloy metal forging, carbonitriding and hardening therapy, grinding approach to ensure large precision and secure running.
-Higher interchangeability: highly modular, serial design, sturdy versatility and interchangeability.

Complex parameters

Ratio three.forty one-289.seventy four
Input electricity .12-160KW
Output torque sixty one-23200N.m
Output speed 5-415rpm
Mounting kind Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single phase flange mounted, Flange-mounted with prolonged bearing hub
Input Technique Flange enter(AM), shaft input(Ad), inline AC motor enter, or AQA servo motor
Brake Launch HF-guide release(lock in the brake release position), HR-guide launch(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position M1, M2, M3, M4, M5, M6
Type S37-S187
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material HT200 large-toughness cast iron from R37,forty seven,57,67,seventy seven,87
Housing content HT250 High energy forged iron from R97 107,137,147,157,167,187
Warmth treatment technology carbonitriding and hardening treatment method
Efficiency ninety two%-97%
Lubricant VG220
Defense Course IP55, F class

High quality Management
Quality:Insist on Enhancement,Strive for CZPT With the growth of equipment producing indurstry,client in no way satirsfy with the present high quality of our items,on the contrary,wcreate the benefit of good quality.
Good quality plan:to enhance the total amount in the area of energy transmission  
Quality Look at:Constant Improvement , pursuit of excellence
Top quality Philosophy:High quality creates benefit

three. Incoming Top quality Management
To create the AQL acceptable stage of incoming substance control, to supply the content for the total inspection, sampling, immunity. On the acceptance of experienced items to warehousing, substandard products to consider return, examine, rework, rework inspection responsible for monitoring poor, to check the supplier to get corrective measures to avoid recurrence.

4. Method High quality Management
The producing internet site of the 1st evaluation, inspection and final inspection, sampling according to the requirements of some tasks, judging the high quality modify trend discovered irregular phenomenon of manufacturing, and supervise the creation office to enhance, get rid of the abnormal phenomenon or state

five. FQC(Closing QC)
After the producing office will total the merchandise, stand in the customer’s place on the finished merchandise high quality verification, in buy to guarantee the high quality of customer expectations and wants.

six. OQC(Outgoing QC)
Soon after the merchandise sample inspection to establish the competent, enabling storage, but when the finished item from the warehouse before the formal supply of the merchandise, there is a examine, this is named the shipment inspection.Check out articles:In the warehouse storage and transfer status to confirm, even though confirming the shipping of the merchandise is a item inspection to establish the competent

Certifications

packaging

FAQ

1. How to choose a gearbox which meets our prerequisite?

You can refer to our catalogue to select the gearbox or we can help to select when you provide

the complex details of necessary output torque, output speed and motor parameter etc.

 

2. What data shall we give prior to positioning a purchase purchase?

a) Variety of the gearbox, ratio, enter and output kind, input flange, mounting situation, and motor informationetc.

b) Housing color.

c) Purchase amount.

d) Other special requirements.

 

3. What industries are your gearboxes getting used?

Our gearboxes are commonly utilized in the areas of textile, foods processing, beverage, chemical business,

escalator,computerized storage products, metallurgy, tabacco, environmental safety, CZPT and and many others.

 

four. Doyou promote motors?

We have secure motor suppliers who have been coperating with us for a lengthy-time. They can give motors

with higher good quality.  

 

These compact, lightweight, lower backlash inline gear reducers had been initially designed for encoder apps. They are also appropriate for many other drive techniques. Encoder equipment reducers have a very minimal second of inertia at the shaft input and are rated for input speeds up to 3000 rpm. Two frame dimensions are obtainable with gear ratios from 4.ninety six:1 to 3600:1. Our encoder gearbox sync pads are available from inventory.
The phrase “gearbox” is used to refer to any device that connects a motor to a equipment and is made up of a sequence of gears, also recognized as a equipment established. It gets the primary enter pace from the motor and alterations it to a different output velocity making use of its gears. Diverse types and combos of gears provide distinct purposes. The varieties of gears located in gearboxes consist of spur gears, bevel gears, helical gears, helical gears and worm gears. The overall performance performance of a gearbox is represented by the gearbox ratio, which is the ratio of the pace of the enter resource to the pace of the output source

China Professional Gearboxes Hot Sale Speed Reducer Gear Box Reduction Parallel Shaft Helical Gearbox     with Good quality