Tag Archives: parallel helical gearboxes

China Custom CZPT Speed Electric Motor Helical Gear Parallel Shaft Gearboxes with Best Sales

Product Description

 

Product Description

Product Description

-F Series Parallel Shaft Helical gearbox

 

Product Features

1. Modular design, compact structure. Extra-slim parallel shaft helical gearmotors are the perfect solution when space is limited     
2. F series parallel shaft helical gearmotors are typically used in conveyors and materials processing applications      
3. Multi-stage (2 or 3 stages) gear units for low output speed     
4. Hollow output shaft with keyed connection, shrink disk, splined hollow shaft, or torque arm
5. Can be combined with other types of gearboxes (Such as R Series, UDL Series)    
6. Optional mounting options (foot-mounted, flange-mounted, shaft-mounted)    

 

 

 

Product Parameters

 

Models Output Shaft Dia. Input Shaft Dia. Power(kW) Ratio Max. Torque(Nm)
Solid Shaft Hollow Shaft
F38 25mm 30mm 16mm 0.18~3.0 3.81~128.51 200
F48 30mm 35mm 16mm 0.18~3.0 5.06~189.39 400
F58 35mm 40mm 19mm 0.18~5.5 5.18~199.70 600
F68 40mm 40mm 19mm 0.18~5.5 4.21~228.99 820
F78 50mm 50mm 24mm 0.37~11 4.30~281.71 1500
F88 60mm 60mm 28mm 0.75~22 4.20~271.92 3000
F98 70mm 70mm 38mm 1.1~30 4.68~276.64 4300
F108 90mm 90mm 42mm 2.2~45 6.20~255.25 7840
F128 110mm 100mm 55mm 7.5~90 4.63~172.33 12000
F158 120mm 120mm 70mm 11~200 12.07~270.18 18000

 

Materials Data Sheet

Housing material

Grey Cast iron

Housing hardness

HBS163~255

Gear material

20CrMnTi alloy steel

Surface hardness of gears

HRC58°~62 °

Gear core hardness

HRC33~48

Input / Output shaft material

40Cr alloy steel

Input / Output shaft hardness

HRC32~36

Machining precision of gears

accurate grinding, 6~5 Grade

Lubricating oil

GB L-CKC220-460, Shell Omala220-460

Heat treatment

tempering, cementiting, quenching, normalizing, etc.

Efficiency

94%~96% (depends on the transmission stage)

Noise (MAX)

60~68dB

Temp. rise (MAX)

40°C

Temp. rise (Oil)(MAX)

50°C

Vibration

≤20µm

Backlash

≤20Arcmin

Brand of bearings

China top brand bearing, HRB/LYC/ZWZ/C&U. Or other brands requested, SKF, FAG, INA, NSK.

Brand of oil seal

NAK — ZheJiang or other brands requested

Detailed Photos

Our process of production

 

 

Our product line

 

Company Profile

Company Profile

Bode was founded in 2007, which is located in HangZhou city, ZHangZhoug province. As 1 professional manufacturer and exporter, we have more than 17 years’ experience in R & D of worm reducer, gear reducer, gearbox , AC motor and relative spare parts. We have factory with advanced production and test equipment, the strong development of team and producing capacity offer our customers with high quality products. Our products widely served to various industries of Metallurgy, Chemicals, lifting, mining, Petroleum, textile, medicine, wooden etc. Main markets: China, Africa, Australia, Vietnam, Turkey, Japan, Korea, Philippines… Welcome to ask us any questions, good offer always for you for long term business.

FAQ

Q1: Are you trading company or manufacturer?
A: We are factory.

Q2: What kinds of gearbox can you produce for us?
A: Main products of our company: R, S, K, F series helical-tooth reducer, RV series worm gear reducer,H Series Parallel Shaft Helical Reduction Gear Box

Q3: Can you make as per custom drawing?
A: Yes, we offer customized service for customers.

Q4: Can we buy 1 pc of each item for quality testing?
A: Yes, we are glad to accept trial order for quality testing.

Q5: What information shall we give before placing a purchase order?
A:  a) Type of the gearbox, ratio, input and output type, input flange, mounting position, and motor informationetc.
     b) Housing color.
     c) Purchase quantity.
     d) Other special requirements.

Q6: How long is your delivery time?
A: Generally it is 5-10 days if the goods are in stock. or it is 15-20 days if the goods are not in stock.

Q7: What is your terms of payment ?
A: 30% Advance payment by T/T after signing the contract.70% before delivery

Dear customers,  If you are interested in our product, welcome to contact with us.
Our team will do our best to meet your need 🙂 

 

Application: Machinery, Marine, Agricultural Machinery
Function: Distribution Power, Change Drive Torque, Speed Changing, Speed Reduction
Layout: Coaxial
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Single-Step
Samples:
US$ 50/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

The Different Types of Gearboxes

There are many different types of gearboxes. Some brands have more than one type. In this article, we’ll discuss the planetary gearbox, the worm reduction gearbox, the shaft mounted gearbox, and the one speed gearbox. This article will also help you determine which type of gearbox is best for your vehicle. And don’t worry if you don’t know the terminology yet. We’ll explain each type in detail so that you know what you’re getting yourself into.

Planetary gearbox

Planetary gears have many advantages. The multiple gears in a planetary gearbox mesh simultaneously during operation. As such, they provide high efficiency and transmit high transmittable torque. These gears are widely used in various industries and are resistant to high shock loads and demanding conditions. CZPT is one of the companies that offer planetary gearboxes. Its products do not require special tools for assembly, and its scalable design minimizes safety stock.
Among the numerous benefits of planetary gearing is its compactness and lightweight. As such, it is suitable for wide applications with space and weight constraints. However, to truly appreciate its benefits, it is necessary to understand its mechanisms. Here are some of the most common details about planetary gearing:
The planetary gearbox has two mounted gears: an input shaft and an output shaft. Each gear has multiple teeth that are attached to a carrier and rotate with the input shaft. The carrier is connected to the output shaft. A planetary gear is mounted on both gears via a carrier. The carrier rotates in order to drive the planetary gear. The sun gear is often the input gear. The other gear is called the outer gear.
Planetary gearboxes are highly customizable. The size, mounting, and housing options vary, as do the reduction ratios and input speeds. Different types can be manufactured for different applications and include options such as electrical or mechanical preload. The final design of a planetary gearbox can be highly customized, based on the specifications of the application. By combining engineering excellence and ongoing innovation, planetary gearboxes provide years of trouble-free operation.
A planetary gearbox can be either an electric motor or a manual one. The latter has more features than the former, and can be used in applications where space is an issue. The primary features of a planetary gearbox include its backlash, torque, and ratio. Secondary features include noise, corrosion resistance, and construction. A planetary gearbox is a highly versatile gearbox that can drive anything from simple machinery to advanced electrical systems.
gearbox

Worm reduction gearbox

The global worm reduction gearbox market report compiles key insights from the industry to help you improve your business strategy. This report will help you create a comprehensive business document that will enhance your company’s competitive edge. To obtain this report, visit our website now! Read our latest report to find out what you can expect from the global worm reduction gearbox market. Alternatively, request a sample copy for more details. Here is a sneak peek of the report:
Worm gears are made with different thread counts and are usually not matched with the CZPT standard. In general, a single thread worm should be used with a single thread worm. Worm gears have either right or left threads, and their thread count will be different as well. This type of gear is used to reduce the speed of a rotating shaft. The speed reduction ratio will be about 50 percent if the worms have the same thread count as the CZPT gears.
The standard gear set transfers power at the peak load point of a tooth, called the pitchline. The worm gear moves slowly against the wheel’s metal surface. The worm gear is also more complex than the standard gear because the worm is sliding rather than rolling. Worm gears are hard to lubricate. Moreover, the sliding contact between the gear and worm increases the complexity of the gear set. They can be a great solution for applications where noise is a significant factor.
The axial pitch and circular pitch of the worm are equal. The ratio of these two indices determines the speed of transmission. For a worm reduction gearbox to work, the axial pitch and the circular pitch must match. The pitch angle of a worm can either be left-handed or right-handed. The lead of a worm is the distance one thread travels in one revolution. The lead angle is the angle tangent to the thread helix of the cylinder’s pitch. When a worm mesh is reversed, the majority of the mesh will be on the receding arc.
Worm gears generate more heat than their counterparts, so it is important to choose a worm reduction gearbox carefully. You will want to choose the material and amount of lubricating oil carefully. Worm gears are generally made of tin bronze. The paired worms are hardened to HRC45-55. In general, they are durable, lasting up to ten years. But they will wear out – and they wear out – so you may want to consider some other factors.

Shaft-mounted gearbox

Shaft-mounted gearboxes are designed for a variety of mining and quarry applications. Their high reliability and low maintenance make them an excellent choice in these types of applications. Shaft-mounted gearboxes also feature an optional backstop device that prevents the unit from rotating in one direction. This makes them an excellent choice for applications where alignment accuracy is an issue. Here are some of the benefits of using a shaft-mounted gearbox:
Shaft-mounted gearboxes are typically constructed of aluminium, and come in sizes ranging from 050 to 125. They feature a variety of reduction ratios and ensure optimum efficiency in all operating conditions. New S series sizes, 140 and 150, extend the application range of shaft-mounted gearmotors. They are both backed by a two-year warranty. For even greater peace of mind, Shaft-mounted gearboxes are available with a range of warranty options.
The most common applications for a Shaft-mounted gearbox include traction-driven applications where a low-speed shaft is required for operation. They also are suitable for applications without a foundation, where the motor is mounted next to the reducer. To prevent the gear drive from rotating, a torque arm is attached between the motor and the shaft. Small-sized shaft-mounted gear drives are usually made without motor mount kits, which can make them an excellent choice for conveying light loads.
Another important feature of a Shaft-mounted gearbox is its mounting position. The reduced motion through the drive is redirected through the shaft, creating additional forces. These additional forces can affect the performance of the gearbox, causing vibrations and noise. Consequently, it is important to replace worn or damaged belts on a regular basis. Further, shaft-mounted gearboxes can be affected by problems with other components and amplify vibrations.
gearbox

1 speed gearbox

CZPT Group Components produces one speed gearboxes. These transmissions are produced in the CZPT Group’s Kassel plant. They are compact and robust, and are designed for easy integration. The Bosch Rexroth GD1 one-speed gearbox is easy to install horizontally or vertically. The Plug and Drive system integrates the gearbox with the existing cooling system. There are many other benefits to this gearbox.
With an ID.3 electric drive motor, the maximum torque is delivered at 16,000 rpm. This single-speed transmission offers high power density and excellent noise-reduction, making it ideal for electric vehicles. The e-drive motor is extremely quiet and requires precision manufacturing. The e-drive motor also enables a wide range of driving conditions. It can reverse when needed, and reaches its maximum speed at 16,000.
The single-speed gearbox is a standard feature on most electric vehicles. Some electric vehicles, such as the Porsche Taycan, will be equipped with a two-speed gearbox. This gearbox offers more top speed and range, but it is more complex than a standard single-speed gearbox. CZPT doesn’t need to add complexity to its electric vehicles. After all, a 355 horsepower family wagon is not likely to need a dual-speed gearbox.
In addition to simplifying the transmission, the patent claims also address improvements in structural design. Fig. 5 shows a schematic representation of a transmission 50′, wherein gear sets Z1 and Z4 are exchanged between partial transmissions. This switch matrix also reflects the synchronized gears and lastshelf gears. Hydraulically betatigte Lamellenkupplungen (HBA) also form a last-shelf gear.
Another advantage of the patent claim is that it offers numerous functional freedoms, which is especially valuable in the design of an automobile. One of the patent claims identifies a tosatzlicher middle gear that allows a driver to switch between second and third gears, with a single gearbox. In a conventional one-speed transmission, the tosatzlicher middle gear is attached to the second and first part gearbox. The latter has a second and third gear.

China Custom CZPT Speed Electric Motor Helical Gear Parallel Shaft Gearboxes   with Best Sales China Custom CZPT Speed Electric Motor Helical Gear Parallel Shaft Gearboxes   with Best Sales
editor by CX 2023-07-12

China Professional Gearboxes Hot Sale Speed Reducer Gear Box Reduction Parallel Shaft Helical Gearbox with Good quality

Solution Description

Gearboxes hot sale velocity reducer equipment box reduction Parallel Shaft Helical Gearbox

Features:
-Substantial efficiency: 92%-ninety seven%
-Compact composition: Small offset output, two stage and three stage are in the very same box.
-High precision: the gear is created of large-good quality alloy metal forging, carbonitriding and hardening therapy, grinding approach to ensure large precision and secure running.
-Higher interchangeability: highly modular, serial design, sturdy versatility and interchangeability.

Complex parameters

Ratio three.forty one-289.seventy four
Input electricity .12-160KW
Output torque sixty one-23200N.m
Output speed 5-415rpm
Mounting kind Foot mounted, flange mounted, foot and flange mounted, single-stage foot mounted, single phase flange mounted, Flange-mounted with prolonged bearing hub
Input Technique Flange enter(AM), shaft input(Ad), inline AC motor enter, or AQA servo motor
Brake Launch HF-guide release(lock in the brake release position), HR-guide launch(autom-atic braking position)
Thermistor TF(Thermistor protection PTC thermisto)
TH(Thermistor protection Bimetal swotch)
Mounting Position M1, M2, M3, M4, M5, M6
Type S37-S187
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing material HT200 large-toughness cast iron from R37,forty seven,57,67,seventy seven,87
Housing content HT250 High energy forged iron from R97 107,137,147,157,167,187
Warmth treatment technology carbonitriding and hardening treatment method
Efficiency ninety two%-97%
Lubricant VG220
Defense Course IP55, F class

High quality Management
Quality:Insist on Enhancement,Strive for CZPT With the growth of equipment producing indurstry,client in no way satirsfy with the present high quality of our items,on the contrary,wcreate the benefit of good quality.
Good quality plan:to enhance the total amount in the area of energy transmission  
Quality Look at:Constant Improvement , pursuit of excellence
Top quality Philosophy:High quality creates benefit

three. Incoming Top quality Management
To create the AQL acceptable stage of incoming substance control, to supply the content for the total inspection, sampling, immunity. On the acceptance of experienced items to warehousing, substandard products to consider return, examine, rework, rework inspection responsible for monitoring poor, to check the supplier to get corrective measures to avoid recurrence.

4. Method High quality Management
The producing internet site of the 1st evaluation, inspection and final inspection, sampling according to the requirements of some tasks, judging the high quality modify trend discovered irregular phenomenon of manufacturing, and supervise the creation office to enhance, get rid of the abnormal phenomenon or state

five. FQC(Closing QC)
After the producing office will total the merchandise, stand in the customer’s place on the finished merchandise high quality verification, in buy to guarantee the high quality of customer expectations and wants.

six. OQC(Outgoing QC)
Soon after the merchandise sample inspection to establish the competent, enabling storage, but when the finished item from the warehouse before the formal supply of the merchandise, there is a examine, this is named the shipment inspection.Check out articles:In the warehouse storage and transfer status to confirm, even though confirming the shipping of the merchandise is a item inspection to establish the competent

Certifications

packaging

FAQ

1. How to choose a gearbox which meets our prerequisite?

You can refer to our catalogue to select the gearbox or we can help to select when you provide

the complex details of necessary output torque, output speed and motor parameter etc.

 

2. What data shall we give prior to positioning a purchase purchase?

a) Variety of the gearbox, ratio, enter and output kind, input flange, mounting situation, and motor informationetc.

b) Housing color.

c) Purchase amount.

d) Other special requirements.

 

3. What industries are your gearboxes getting used?

Our gearboxes are commonly utilized in the areas of textile, foods processing, beverage, chemical business,

escalator,computerized storage products, metallurgy, tabacco, environmental safety, CZPT and and many others.

 

four. Doyou promote motors?

We have secure motor suppliers who have been coperating with us for a lengthy-time. They can give motors

with higher good quality.  

 

These compact, lightweight, lower backlash inline gear reducers had been initially designed for encoder apps. They are also appropriate for many other drive techniques. Encoder equipment reducers have a very minimal second of inertia at the shaft input and are rated for input speeds up to 3000 rpm. Two frame dimensions are obtainable with gear ratios from 4.ninety six:1 to 3600:1. Our encoder gearbox sync pads are available from inventory.
The phrase “gearbox” is used to refer to any device that connects a motor to a equipment and is made up of a sequence of gears, also recognized as a equipment established. It gets the primary enter pace from the motor and alterations it to a different output velocity making use of its gears. Diverse types and combos of gears provide distinct purposes. The varieties of gears located in gearboxes consist of spur gears, bevel gears, helical gears, helical gears and worm gears. The overall performance performance of a gearbox is represented by the gearbox ratio, which is the ratio of the pace of the enter resource to the pace of the output source

China Professional Gearboxes Hot Sale Speed Reducer Gear Box Reduction Parallel Shaft Helical Gearbox     with Good quality

China Professional Three-Step Coaxial Gearboxes Reducer Parallel Shaft Helical Gearbox with high quality

Solution Description

Three-Action Coaxial Gearboxes Reducer Parallel Shaft Helical Gearbox

Features:
-Substantial performance: 92%-97%
-Compact composition: Small offset output, two stage and three stage are in the exact same box.
-High precision: the gear is manufactured of high-good quality alloy steel forging, carbonitriding and hardening remedy, grinding procedure to make sure high precision and stable running.
-High interchangeability: highly modular, serial style, strong flexibility and interchangeability.

Specialized parameters

Ratio three.forty one-289.74
Enter power .12-160KW
Output torque 61-23200N.m
Output speed 5-415rpm
Mounting sort Foot mounted, flange mounted, foot and flange mounted, solitary-stage foot mounted, solitary phase flange mounted, Flange-mounted with prolonged bearing hub
Enter Approach Flange input(AM), shaft enter(Advert), inline AC motor enter, or AQA servo motor
Brake Release HF-guide launch(lock in the brake launch position), HR-handbook launch(autom-atic braking place)
Thermistor TF(Thermistor security PTC thermisto)
TH(Thermistor defense Bimetal swotch)
Mounting Position M1, M2, M3, M4, M5, M6
Kind S37-S187
Output shaft dis. 20mm, 25mm, 30mm, 35mm, 40mm, 50mm, 60mm, 70mm, 90mm, 110mm, 120mm
Housing substance HT200 higher-toughness solid iron from R37,47,fifty seven,sixty seven,seventy seven,87
Housing materials HT250 High toughness cast iron from R97 107,137,147,157,167,187
Warmth treatment technology carbonitriding and hardening treatment method
Efficiency 92%-97%
Lubricant VG220
Defense Course IP55, F class

High quality Control
Quality:Insist on Enhancement,Try for CZPT With the improvement of gear producing indurstry,customer in no way satirsfy with the existing high quality of our merchandise,on the contrary,wcreate the worth of high quality.
Good quality policy:to boost the general level in the area of power transmission  
Good quality See:Ongoing Enhancement , pursuit of excellence
Top quality Philosophy:Good quality generates benefit

three. Incoming Good quality Manage
To establish the AQL suitable stage of incoming materials handle, to supply the material for the entire inspection, sampling, immunity. On the acceptance of certified merchandise to warehousing, substandard products to consider return, check, rework, rework inspection liable for tracking undesirable, to monitor the provider to take corrective actions to avert recurrence.

four. Approach Quality Handle
The production site of the 1st assessment, inspection and ultimate inspection, sampling according to the needs of some assignments, judging the high quality adjust pattern discovered abnormal phenomenon of production, and supervise the production division to increase, remove the abnormal phenomenon or state

five. FQC(Last QC)
Soon after the producing department will comprehensive the solution, stand in the customer’s situation on the completed merchandise top quality verification, in buy to guarantee the high quality of buyer anticipations and demands.

6. OQC(Outgoing QC)
Soon after the item sample inspection to figure out the competent, allowing storage, but when the completed product from the warehouse just before the formal delivery of the goods, there is a check out, this is called the cargo inspection.Examine articles:In the warehouse storage and transfer status to validate, whilst confirming the shipping and delivery of the merchandise is a solution inspection to determine the certified

Certifications

packaging

FAQ

one. How to decide on a gearbox which satisfies our necessity?

You can refer to our catalogue to select the gearbox or we can support to choose when you provide

the technical information of needed output torque, output pace and motor parameter etc.

 

two. What details shall we give just before inserting a purchase order?

a) Kind of the gearbox, ratio, enter and output variety, input flange, mounting placement, and motor informationetc.

b) Housing shade.

c) Acquire quantity.

d) Other particular requirements.

 

3. What industries are your gearboxes getting used?

Our gearboxes are commonly used in the locations of textile, meals processing, beverage, chemical sector,

escalator,computerized storage gear, metallurgy, tabacco, environmental protection, CZPT and etc.

 

4. Doyou market motors?

We have secure motor suppliers who have been coperating with us for a extended-time. They can offer motors

with high top quality.  

 

Appropriate angle gearboxes (worm and planetary gears) are strong and can be employed for 90° turns. An inline reducer (parallel shaft and planetary) is an ideal matching motor with substantial enter speeds, or when equipment motor effectiveness is essential. Contact our technical revenue workers to assist establish which transmission solution is greatest for you.
Gearboxes and reducers are enclosed mechanical reduction gadgets typically utilised in present day automatic handle methods to command torque from your motors and accomplish other motion-connected tasks. A gearbox makes it possible for you to enhance torque although minimizing the speed of your key mover output shaft. The output shaft of the gearbox rotates at a slower speed than the enter shaft. This generates a mechanical benefit, escalating torque. Conversely, your gearbox can be established in reverse, offering increased shaft pace and reduced torque. Two widespread transmission configurations are straight and right angle. Online types generally consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic turbines. Right-angle types usually use worm or helical equipment drives, nevertheless, hybrid drives are also offered. Gearmotors merge an enclosed equipment set with an electric motor to increase torque and efficiency although decreasing velocity. Even though additional friction, inertia, or sharp load changes for limited-term procedure of the actuator can result in difficulties, they offer a lengthy working life by avoiding overloading. Numerous gear ratios, speeds and torques are obtainable to aid enhance efficiency and reduce potential issues. Search to uncover the correct gearbox and reducer for your automation undertaking.

China Professional Three-Step Coaxial Gearboxes Reducer Parallel Shaft Helical Gearbox     with high quality