Product Description
FACTORY OVERVIEW
HangZhou Silent Industry Co.,Ltd has been established since 2006. As the national high-tech enterprise based on a strong & CHINAMFG technical team with more than 60 patents, we can offer you with integrated solutions for precision small module gears, micro precision planetary gearboxes and DC gear motors.
OUR ADVANTAGES
We have the most advanced manufacturing and testing equipments, keep expanding the scope of automation in production process and maintain product consistency. And most of our machining equipments are from Hamai in Japan and Affolter in Switzerland,the gear precision can be ISO 6 ,GB5 with good consistency.
Our products are characterized by high precision and high torque, low noise and long service life. All gears of the gearboxes and gearmotors are developed and produced by our own gear department. Also we can develop, design and produce according to the needs of customers.
OUR CERTIFICATES
We are ISO 9001/14001, ISO 13485 & IATF16949 certificated manufactory; the reliability of our product quality and the stability of our service can be ensured. We consistently focus our attention on the quality management system and use FEMA, PPAP and CPK analysis to improve it. We aim to meet the needs of our clients and market, and maintain high quality at reasonable prices. Best price, on time delivery, and customers’satisfaction have always been our first and foremost priority.
OUR PARTNERS
During the past years, We have always been adhering to the business philosophy of “manufacturing products with heart and serving customers sincerely”. Our clients spreads widely all over the world, and we have established a long-term friendly relations of cooperation with many world-renowned enterprises such as Google, BAYER, Danaher, SIEGENIA, HYDAC, GEZE, Maxon, Minebea, Vogel’s, etc.
FAQ
| – How do you guarantee the Quality of your products? We are ISO 9001, 14001 & IATF16949 certificated manufactory and we have the integrated system for quality control. For example, we have IQC (incoming quality control), OQC (out-going quality control), IPQCS (in process quality control section) and FQC (final quality control) to manage each process. – Do you offer custom-made service and technology support? – What do I need to offer for getting quotations? – How can I know if your product is suitable for me? – How to pay the money? – How long is your delivery time? |
JOIN US!
We’re looking for business partners all around the world to work and develop together. Our products are widely used in intelligent robots, medical devices, automotive components, smart homes, high-end electric tools, financial equipment, industrial automation etc. Welcome to our company for more discussion. Our strong & CHINAMFG team will make the best effort to fulfill all your requirements with satisfactory consulting, manufacturing and service. To offer our clients the most efficient & economical solution has always been our committed pursuit.
CHOOSE US FOR
Excellent & Reliable Quality
Efficient & Economical Solution
Customer-oriented Service
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/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car, Auto Parts, Smart Home, Industrial Automation |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
How to Choose the Right Gearbox for Your Machinery
Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:
- Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
- Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
- Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
- Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
- Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
- Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
- Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
- Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
- Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
- Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
- Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.
Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.
editor by CX 2024-04-19
China Good quality OEM Auto Car Motorcycle Spare Housing Metal Part Accessory Gearbox Body Casting by 3D Printing Sand Gravity/Low Pressure Casting Rapid Prototyping CNC Machining gearbox and motor
Product Description
ZheJiang Xihu (West Lake) Dis. CHINAMFG Technology Co., Ltd (FHZL) is 1 of China’s earliest companies engaging in researching 3D printing technology and commercialize the technology. The company successfully developed the advanced technology based on the 3D sand printing and applies the technology into China’s foundry industry.
FHZL has grown into a comprehensive high-tech company that could offer complete R&D & manufacturing, sales of 3D sand printing equipment, 3D printing complex metal parts, 3D printing combined with gravity and low pressure casting of traditional metal mold, CNC precision machining, customization of rapid manufacturing for 3D sand mold (core) printing, application of 3D data processing and 3D digital integrated technology, various 3D printing consumables, etc.
The cold core (box) manufacturing technology for 3D printing of micro-droplet jet sand mold was first developed in China, acquired multiple patent certification, this unique technology is superior and compatible with the conventional process. It would greatly changes the conventional production cycle and manufacturing technology in foundry industry.FHZL has more than 10 years of rapid casting & processing experience, over 1000 different types of product development cases per year, provided rapid manufacturing services to nearly 400 large enterprises both domestic and abroad which were widely used in automotive, pump, valve, machinery, mining machinery, construction machinery, vessel, aviation, aerospace, new energy, rail transit, casting mold and many other industries.
Why work with FHZL?
FHZL brand and reputation:
The national High-tech Enterprise in China;
The foundry Industry Association in ZheJiang Province;
The 5A Association of Automobile Industry in HangZhou City;
The listed company on stock market(stock code:834914).
Strict quality control system:
Included incoming inspection, sample inspection, process inspection and delivery inspection.
IFAT 16949 certificate, CE certificate and ISO 14001 and ISO 9001 certificated factory.
Lower cost and shortened delivery time:
patented new technology PCM (patternless casting manufacturing) has been applied to our manufacturing which improved the traditional casting efficiency rapidly.
No need of mold, casting pattern be formed 1 time, save the mold cost and mold making time.
More flexible during process:
In case of any failure on the design, PCM technology just need to modify the 3D drawings and restart, no mold modification cost.
What’s the technical process for casting?
High precision CNC machines and inspection devices.
Our Advantages
(1) Competitive price, all products are casted and machined in our factory, shipped directly to customer.
(2) Reliable quality, IATF16946 certified casting manufacturer, we have strict control about quality.
(3) Professional, we focus on production of Auto Parts for more than 10 years.
(4) Fast shipment, we have a efficient management system, several automatic casting lines, and more than 10 machining lines.
(5) Excellent service, our sales team has more than 10 years’ experience in oversea market, we know you better.
(6) Flexible production, we can customize the product according to your drawing.
FAQ
1. Are you a factory or trading company?
We are a IATF16949 certified factory specializing in producing Auto parts. We cast and machine the parts for more than 10 years.
2. Can you customize the parts according to the drawing?
We have professional technical dept., we are able to customize your parts according to the drawings.
3. Can you supply samples?
We can supply the samples, but you need to bear the development and delivery cost.
4. Do you have a min order quantity?
We don’t have a min order quantity, we can send you the parts according to your drawings
5. What is the period of sample production?
It will take 15~25 days to develop new product.
| Item | Customized Precision CNC Machining Parts |
| Material |
1.Stainless Steel Alloy: 303 / 304 / 316 / 412 / etc. Other Special Materials: Lucite / Nylon / Bakelite / POM / ABS / PP / PC / PE / PEEK / Titanium etc. |
| Surface treament | Anodize, Plating, Brushing, Polishing, Blackened, Powder coating, Sandblasting, Laser engraving etc. |
| Tolerance | ±0.08mm |
| Equipment | CNC centre,CNC lathe,General lathe,General Milling, CNC milling, Drilling machine, internal grinder.Cylindrical grinder machine,centerless grinder machine & other equipments. |
| Standard |
Our factory are specialized in the production of Non-standard products.
|
|
We also could produce standard products |
|
| Inspection tool | Micrometer, Thread Gages,Calipers,Pin Gauge,Projector,CMM, Altimeter etc |
| Quality control |
1. Quality control :The defective products rate is 0.1%. Imported material 100%. |
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car |
|---|---|
| Function: | Clutch |
| Layout: | Coaxial |
| Hardness: | Hardened Tooth Surface |
| Installation: | Oscillating Base Type |
| Step: | Four-Step |
| Customization: |
Available
| Customized Request |
|---|
How to Calculate Gear Ratio in a Gearbox
Gear ratio is a fundamental parameter in a gearbox that represents the ratio of the number of teeth between two gears. It determines how much the output gear rotates in relation to the input gear. The formula to calculate gear ratio is:
Gear Ratio (GR) = Number of Teeth on Output Gear / Number of Teeth on Input Gear
Here’s a step-by-step guide on how to calculate gear ratio:
- Identify the input and output gears in the gearbox.
- Count the number of teeth on the output gear (the gear connected to the output shaft).
- Count the number of teeth on the input gear (the gear connected to the input shaft).
- Plug the values into the gear ratio formula: GR = Number of Teeth on Output Gear / Number of Teeth on Input Gear.
- Calculate the gear ratio by performing the division.
The gear ratio provides insight into how much the input gear needs to rotate to achieve a certain rotation of the output gear. It influences torque, speed, and direction of rotation in the gearbox.
editor by CX 2024-01-02
China wholesaler Metal Foundry Low Pressure Casting Gearbox Body Parts with high quality
Product Description
PRODUCT INFORMATION
|
Application |
|||||
|
• Agricultural equipment |
• Armament |
• Automobile industry |
• Computing equipment |
• Medical / dental instruments |
• Measuring instruments |
|
•Miscellaneous equipment |
•Pharmaceutical industry |
• Orthopedic implants |
• Safety equipment |
• Petrochemical industry |
• Industrial valves |
|
•Fixing and movable equipment |
• Sanitary fittings |
• General machinery |
• Pumps and general connections |
• Food and beverage processing |
• Instrumentation equipment |
| Item Name | Metal Foundry Low Pressure Casting Gearbox Body Parts |
| General Products Application/Service Area |
Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Agriculture machine metal Parts, etc. |
| Main blank Process for Aluminum Casting | Die Casting, Permanent Molding /Gravity Casting, Low Pressure Casting, . |
| Blanks Tolerance -Casting Tolerance | CT4-6 for Permanent Molding, Die Casting, |
| Applicable Material for casting | A356.0/ZL101,GAlSi7Mg (3.2371.61)/AlSi7Mg/ Or according to customer requirements |
| Casting Blank Size /Dimensions | 2 mm-1500mm / 0.08inch-60inch , or according to customer requirements |
| Casting Blank Weight | Range from 0.01kg-50kg |
| Applicable Machining Process | CNC Machining/ Lathing/ Milling/ Turning/ Boring/ Drilling/ Tapping/ Broaching/Reaming /Grinding/Honing and etc. |
| Machining Tolerance | From 0.005mm-0.01mm-0.1mm |
| Machined Surface Quality | Ra 0.8-Ra3.2 according to customer requirement |
| Applicable Heat Treatment | T5~T6 |
| Applicable Finish Surface Treatment | Shot/sand blast, polishing, Primer Painting , Powder coating, ED- Coating, Finish Painting, Anodize (White or Black Color) |
| MOQ | For aluminum casting : 200pcs For Machining: 50pcs |
| Lead Time | 45days from the receipt date of deposit for casting gearbox parts |
Product Show
Products shown here are made to the requirements of specific customers and are illustrative of the types of manufacturing capabilities available within CHINAMFG group of companies.
Please send us your detailed drawing/ sample/requirements for us offering a reasonable quotation to you and we will trying our best to make the goods in good quality and delivery in time .
MATECH policy is that none of these products will be sold to 3rd parties without written consent of the customers to whom the tooling, design and specifications belong.
Production Progress
Mold Design:
For Low pressure casting/Gravity casting, the mold is made of metal materials. In this process, we asked our engineers to make the mold size slightly larger than the finished product, and the difference is called the shrinkage allowance. The purpose of this is to melt the metal into the mold to ensure that the molten metal solidifies and shrinks, thereby preventing voids in the casting process.
Core Making:
The core is formed by casting resin sand into a mold to form a casting of the inner surface. Therefore, the gap between the core and the mold eventually becomes a casting.
Casting Producing:
A mold is required during the smelting process. Molding typically involves the support frame of the mold, which is pulled out to separate during the casting process, where the previously placed core melts in the mold and then closes the die opening.
Cleaning & Machining:
The purpose of cleaning is to remove sand, sand and excess metal in the casting. Welding, sand removal can improve the appearance
of the casting surface by burning the sand and the scale is removed to improve the appearance of the surface of the casting.Excess metal and other risers are removed. A step further by welding and grinding. Some castings are subject to special post-processing requirements such as heat treatment, shaping, anti-rust treatment, roughing, etc.
Finally, Checking the defects and comprehensive quality finishing, before processing, and then re-processing, according to the requirements of different customers, we can do heat treatment, surface treatment, additional inspection and so on.
Process Advantages
* Competitive price with high quality
* Equal in quality,our mold price is 30% lower,and a discount for a big order is certainly valid,because WT mold is an original manufacturer,according to different requirement,our experience technicians can provide reasonable design and advise suitable materialto save cost,while keeping high quality,they can also help to optimize the structure of products if needed.
* Knowledgeable and high precision
* We are familiar with DME HASCO and other standards,we can make molds for vehicle parts with high tolerance requirements
* Stringent quality system
* very process is strictly controlled to prevent problems before they arise.
* Planned Delivery
* Reasonable plHangZhou, perfect designs and low error rate ensure us to proceed as planned.
Application
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
Technical Support:
ZheJiang Matech is professional at independent development and design. Our engineers are skilled at AUTO CAD, PRO ENGINEER, SOLID WORKS and other 2D & 3D softwares. We are able to design, develop,produce and deliver your PO according to your drawings, samples or just an idea. Dural control of standard products and OEM products.
Quality Control:
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
Send Inquiry>>>
Our Factory
ZheJiang Matech Machinery Manufacturer Co., Ltd.
–Branch of Matech Industry ltd.
We specialize in Metal Parts Solution for Vehicle, Agriculture machine, Construction Machine, transportation equipment, Valve and Pump system etc.
With keeping manufacturing process design, quality plHangZhou, key manufacturing processes and final quality control in house we are mastering key competence to supply quality mechanical parts and assembly to our customers for both Chinese and Export Market .
To satisfy different mechanical and functional requirements from our customers we are making a big range of metal products for our clients on base of different blanks solutions and technologies. These blanks solutions and technologies include processes of Iron Casting, Steel Casting, Stainless Steel Casting, Aluminum Casting and Forging.
During the early involvement of the customer’s design process we are giving professional input to our customers in terms of process feasibility, cost reduction and function approach. You are welcome to contact us for technical enquiry and business cooperation.
Our Certificate
Quality Control
1) Checking the raw material after they reach our factory——- Incoming quality control ( IQC)
2) Checking the details before the production line operated
3) Have full inspection and routing inspection during mass production—In process quality control(IPQC)
4) Checking the goods after they are finished—- Final quality control(FQC)
5) Checking the goods after they are finished—–Outgoing quality control(OQC)
Our Customer
Why Choose Us
1. With more than 20 years in Aluminum casting;
2. Have 4 casting types;
3. From Casting to Finished surface, Owned casting,polishing and plating workshops, We can offer Good quality and strict delivery time.
4. With samples and order: We can offer dimension report, Chemical composition and Mechanical properties
5. Control material with spectral and thermal analysis equipment (density and processing)
6. Spectral analysis of raw material and liquid melt, batch before casting.
Thank you to browse our online showroom. If you want to know more about our factory, pls visit our website .
And then email us your inquiry today, we will send you price list in 48 hours.
Our Team
Our Package
Inner Packing →Strong & waterproof plastic big is packed inside, to keep the product in safe condition.Or as customer requests.
Outer Packing →Multilayer wooden box with strong bandages, used for standard export package. Or customized as per customer’s requirements.
FAQ
1Q: Are you trading company or manufacturer?
A: We are factory, so we can provide competitive price for you.
2Q: What kind of service can you provide?
A: Our company (Runze) can provide OEM sheet metal fabrication, CNC machining and manufacturing service.
3Q: What’s kinds of information you need for a quote?
A: In order to quote for you earlier, please provide us the following information together with your inquiry.
1. Detailed drawings (STEP, CAD, CHINAMFG Works, PROE, DXF and PDF)
2. Material requirement (SUS, SPCC, SECC, SGCC, Copper, AL, ETC.)
3. Surface treatment (powder coating, sand blasting, planting, polishing, oxidization, brushing, etc.)
4. Quantity (per order/ per month/ annual)
5. Any special demands or requirements, such as packing, labels, delivery, etc.
4Q: What shall we do if we do not have drawings?
A: Please send your sample to our factory, then we can copy or provide you better solutions. Please send us pictures or drafts with dimensions (Thickness, Length, Height, Width), CAD or 3D file will be made for you if placed order.
5Q: What makes you different from others?
A: 1. Our Excellent Service
We will submit the quotation in 48 hours if getting detailed information during working days.
2. Our quick manufacturing time
For Normal orders, we will promise to produce within 3 to 4 weeks.
As a factory, we can ensure the delivery time according to the formal contract.
6Q: Is it possible to know how are my products going on without visiting your company?
A: We will offer a detailed production schedule and send weekly reports with photos or videos which show the machining progress.
7Q: Can I have a trial order or samples only for several pieces?
A: As the product is customized and need to be produced, we will charge sample cost, but if the sample is not more expensive, we will refund the sample cost after you placed mass orders.
8Q: Why there is tooling cost?
A: It’s mold cost. Indispensable production process. Only need to pay for first order, and we will bear maintenance cost of mold damage.
9Q: What is your terms of payment?
A: Payment of sample order ≤ 1000USD, 100% T/T full payment.
Payment of tooling or batch order ≥ 5000USD, 70% T/T in advance, balance before shipment.
10Q: What’s your after-sale service?
A: If there is quality problem, please provide photos or test report, we will replace defective goods or return funds.
You are welcome to contact us for technical enquiry and business cooperation!
| Application: | Electric Cars, Machinery, Agricultural Machinery |
|---|---|
| Function: | Distribution Power, Clutch, Change Drive Direction, Speed Changing |
| Layout: | Cycloidal |
| Samples: |
US$ 5.2/kg
1 kg(Min.Order) | Order Sample Customized according to product drawings
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| Customization: |
Available
| Customized Request |
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Shipping Cost:
Estimated freight per unit. |
about shipping cost and estimated delivery time. |
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| Payment Method: |
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Initial Payment Full Payment |
| Currency: | US$ |
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| Return&refunds: | You can apply for a refund up to 30 days after receipt of the products. |
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Importance of Lubrication in Gearbox Performance
Lubrication plays a critical role in ensuring the optimal performance, longevity, and reliability of gearboxes. Proper lubrication provides several key benefits:
- Reduces Friction and Wear: Lubrication forms a protective layer between gear teeth, bearings, and other moving components, reducing friction and minimizing wear and tear.
- Heat Dissipation: Lubricants help dissipate the heat generated during gear operation, preventing overheating and potential damage to components.
- Noise Reduction: Adequate lubrication can dampen noise and vibration produced by gear meshing, leading to quieter and smoother operation.
- Sealing and Contaminant Prevention: Lubricants create a barrier that seals out contaminants like dust, dirt, and moisture, preventing their entry and reducing the risk of corrosion and damage.
- Enhanced Efficiency: Proper lubrication reduces energy losses due to friction, improving the overall efficiency of the gearbox.
- Extended Lifespan: Lubrication helps prevent premature component wear and failure, extending the lifespan of the gearbox and minimizing the need for costly repairs or replacements.
- Optimal Performance: Gearboxes operate within specified tolerances when properly lubricated, ensuring they deliver the intended performance and functionality.
It’s essential to use the recommended lubricant type, viscosity, and change intervals specified by the gearbox manufacturer to ensure the best possible performance and longevity. Regular monitoring and maintenance of lubrication levels are crucial to preserving the health of the gearbox and its components.
editor by CX 2023-10-26
China factory 10mm Metal Cutted High Precious Low Noise Planetary Gearbox comer gearbox
Product Description
Product overview:
Planetary gearheads feature extremely high power transmission with a very short design. The modular design and the scaled stages provide the basis for a customer-specific solution. Metal components make use in a wide range of applications possible.At the same time they have a very compact form, low weight, and excellent efficiency. Self-centering planet gears ensure a symmetrical force distribution. The ring gear also forms the housing of the gearbox. The gearbox output shaft is supported in 2 ball bearings so that it can withstand high axial and radial loads. The gearboxes are customized, e.g. for use in especially low ambient temperatures, or as high-power gearboxes with reinforced output shafts, or with special lubricants for very long service life.
Typical applications:
- ATM in bank,Robot,Door-lock,Auto shutter, USB fan,Slot machine,Money detector, Coin refund devices
- Currency count machine, Towel dispensers, Automatic doors,Peritoneal machine
- Automatic TV rack, Office equipemt ,Household appliances,Automatic, medical screwdriver, robotic arms
- Lab stirrer, Cosmetology instrument, Medical devices, Hairdressing equipment,Cameras,Health-care articles
Miscellanea:
- Please contact us to get detailed specifications and drawings for the geared motor you’re looking for.
- We are able to design and produce the geared motor you specified.(OEM & ODM).
- Please visit us at silent to get more information.
| Application: | Machinery |
|---|---|
| Function: | Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction |
| Layout: | Three-Ring |
| Hardness: | Hardened Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Three-Step |
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
Common Problems with Gearboxes and How to Troubleshoot Them
Gearboxes can encounter various issues over time. Here are some common problems and troubleshooting steps:
- Noise and Vibration: Excessive noise or vibration may indicate misalignment, worn gears, or insufficient lubrication. Check alignment, inspect gears for wear, and ensure proper lubrication.
- Overheating: Overheating can be caused by high friction, inadequate lubrication, or overloading. Verify lubrication levels, reduce loads, and ensure proper ventilation.
- Leakage: Oil leaks may result from worn seals or gaskets. Inspect and replace damaged seals, and ensure proper sealing.
- Reduced Performance: Decreased performance could be due to worn gears, damaged bearings, or misalignment. Inspect components, replace damaged parts, and realign as needed.
- Gear Wear and Tooth Damage: Wear on gear teeth can result from excessive loads or poor lubrication. Replace worn gears and ensure proper lubrication.
- Shaft Misalignment: Shaft misalignment can lead to increased wear and noise. Realign shafts using precision measurement tools.
- Lubrication Issues: Inadequate or contaminated lubrication can cause premature wear. Regularly check and replace lubricant, and use the correct type for your gearbox.
- Bearing Failure: Bearing failure may result from overload, misalignment, or inadequate lubrication. Replace worn bearings and address underlying issues.
- Seal Damage: Damaged seals can lead to leaks and contamination. Replace seals and ensure proper installation.
- Gearbox Lockup: Gearbox lockup may occur due to foreign objects or damaged components. Disassemble and inspect the gearbox, removing any obstructions and replacing damaged parts.
Regular maintenance, proper lubrication, and timely troubleshooting are key to addressing gearbox problems and ensuring smooth operation.
editor by CX 2023-09-23
China Hot selling High Precision Metal Electric Motor Reduction Gearbox bevel gearbox
Product Description
High Precision Metal Electric Motor Reduction Gearbox
Product Description
1)Specification
- Model: ZWMD008008-249
- Rated Voltage: 4.2v
- No Load Speed: 62 rpm
- No Load Current: 100 mA
- Rated Load Speed: 49 rpm
- Rated Load Current: 160 mA
- Rated Load Torque: 176 gf.cm
- Rated Torque of Gear Box: 750 gf.cm
- Instant Torque of Gear Box: 1500 gf.cm
- Overall Length L: 34.2 mm
- Gear Box Length L1: 19.7 mm
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
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| Rated | At No Load | At Rated Load | Overall Length L |
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| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWMD008008-47 | 4.2 | 335 | 95 | 259 | 160 | 40 | 3.9 | 31.5 | 600 | 1200 | 46.7 | 17.0 |
| ZWMD008008-69 | 4.2 | 226 | 95 | 175 | 160 | 56 | 5.5 | 600 | 1200 | 69.1 | ||
| ZWMD008008-102 | 4.2 | 153 | 95 | 118 | 160 | 87 | 8.6 | 600 | 1200 | 102.4 | ||
| ZWMD008008-152 | 4.2 | 103 | 95 | 80 | 160 | 123 | 12.1 | 600 | 1200 | 151.7 | ||
| ZWMD008008-168 | 4.2 | 91 | 100 | 72 | 160 | 124 | 12.2 | 34.2 | 750 | 1500 | 168.0 | 19.7 |
| ZWMD008008-249 | 4.2 | 62 | 100 | 49 | 160 | 176 | 17.3 | 750 | 1500 | 248.8 | ||
| ZWMD008008-369 | 4.2 | 42 | 100 | 33 | 160 | 273 | 26.8 | 750 | 1500 | 368.6 | ||
| ZWMD008008-809 | 4.2 | 19 | 100 | 15 | 160 | 599 | 58.8 | 750 | 1500 | 809.1 | ||
above specifications just for reference and customizable according to requirements.
Integrated Drive Control Module.
Please let us know your requirements and we will provide you with micro transmission solutions.
2)2D Drawing
Detailed Photos
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
| Application: | Universal, Industrial, Household Appliances, Car, Power Tools, Medical Equipments |
|---|---|
| Operating Speed: | Low Speed |
| Excitation Mode: | Customize |
| Function: | Control |
| Casing Protection: | Closed Type |
| Number of Poles: | Customize |
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
| Customized Request |
|---|
The Parts of a Gearbox
There are many parts of a Gearbox, and this article will help you understand its functions and components. Learn about its maintenance and proper care, and you’ll be on your way to repairing your car. The complexity of a Gearbox also makes it easy to make mistakes. Learn about its functions and components so that you’ll be able to make the best choices possible. Read on to learn more. Then, get your car ready for winter!
Components
Gearboxes are fully integrated mechanical components that consist of a series of gears. They also contain shafts, bearings, and a flange to mount a motor. The terms gearhead and gearbox are not often used interchangeably in the motion industry, but they are often synonymous. Gearheads are open gearing assemblies that are installed in a machine frame. Some newer designs, such as battery-powered mobile units, require tighter integration.
The power losses in a gearbox can be divided into no-load and load-dependent losses. The no-load losses originate in the gear pair and the bearings and are proportional to the ratio of shaft speed and torque. The latter is a function of the coefficient of friction and speed. The no-load losses are the most serious, since they represent the largest proportion of the total loss. This is because they increase with speed.
Temperature measurement is another important preventive maintenance practice. The heat generated by the gearbox can damage components. High-temperature oil degrades quickly at high temperatures, which is why the sump oil temperature should be monitored periodically. The maximum temperature for R&O mineral oils is 93degC. However, if the sump oil temperature is more than 200degF, it can cause seal damage, gear and bearing wear, and premature failure of the gearbox.
Regardless of its size, the gearbox is a crucial part of a car’s drivetrain. Whether the car is a sports car, a luxury car, or a farm tractor, the gearbox is an essential component of the vehicle. There are two main types of gearbox: standard and precision. Each has its own advantages and disadvantages. The most important consideration when selecting a gearbox is the torque output.
The main shaft and the clutch shaft are the two major components of a gearbox. The main shaft runs at engine speed and the countershaft may be at a lower speed. In addition to the main shaft, the clutch shaft has a bearing. The gear ratio determines the amount of torque that can be transferred between the countershaft and the main shaft. The drive shaft also has another name: the propeller shaft.
The gears, shafts, and hub/shaft connection are designed according to endurance design standards. Depending on the application, each component must be able to withstand the normal stresses that the system will experience. Oftentimes, the minimum speed range is ten to twenty m/s. However, this range can differ between different transmissions. Generally, the gears and shafts in a gearbox should have an endurance limit that is less than that limit.
The bearings in a gearbox are considered wear parts. While they should be replaced when they wear down, they can be kept in service much longer than their intended L10 life. Using predictive maintenance, manufacturers can determine when to replace the bearing before it damages the gears and other components. For a gearbox to function properly, it must have all the components listed above. And the clutch, which enables the transmission of torque, is considered the most important component.
Functions
A gearbox is a fully integrated mechanical component that consists of mating gears. It is enclosed in a housing that houses the shafts, bearings, and flange for motor mounting. The purpose of a gearbox is to increase torque and change the speed of an engine by connecting the two rotating shafts together. A gearbox is generally made up of multiple gears that are linked together using couplings, belts, chains, or hollow shaft connections. When power and torque are held constant, speed and torque are inversely proportional. The speed of a gearbox is determined by the ratio of the gears that are engaged to transmit power.
The gear ratios in a gearbox are the number of steps a motor can take to convert torque into horsepower. The amount of torque required at the wheels depends on the operating conditions. A vehicle needs more torque than its peak torque when it is moving from a standstill. Therefore, the first gear ratio is used to increase torque and move the vehicle forward. To move up a gradient, more torque is required. To maintain momentum, the intermediate gear ratio is used.
As metal-to-metal contact is a common cause of gearbox failure, it is essential to monitor the condition of these components closely. The main focus of the proactive series of tests is abnormal wear and contamination, while the preventative tests focus on oil condition and additive depletion. The AN and ferrous density tests are exceptions to this rule, but they are used more for detecting abnormal additive depletion. In addition, lubrication is critical to the efficiency of gearboxes.
Maintenance
Daily maintenance is a critical aspect of the life cycle of a gearbox. During maintenance, you must inspect all gearbox connection parts. Any loose or damaged connection part should be tightened immediately. Oil can be tested using an infrared thermometer and particle counters, spectrometric analysis, or ferrography. You should check for excessive wear and tear, cracks, and oil leaks. If any of these components fail, you should replace them as soon as possible.
Proper analysis of failure patterns is a necessary part of any preventative maintenance program. This analysis will help identify the root cause of gearbox failures, as well as plan for future preventative maintenance. By properly planning preventative maintenance, you can avoid the expense and inconvenience of repairing or replacing a gearbox prematurely. You can even outsource gearbox maintenance to a company whose experts are knowledgeable in this field. The results of the analysis will help you create a more effective preventative maintenance program.
It is important to check the condition of the gearbox oil periodically. The oil should be changed according to its temperature and the hours of operation. The temperature is a significant determinant of the frequency of oil changes. Higher temperatures require more frequent changes, and the level of protection from moisture and water reduces by 75%. At elevated temperatures, the oil’s molecular structure breaks down more quickly, inhibiting the formation of a protective film.
Fortunately, the gear industry has developed innovative technologies and services that can help plant operators reduce their downtime and ensure optimal performance from their industrial gears. Here are 10 steps to ensure that your gearbox continues to serve its purpose. When you are preparing for maintenance, always keep in mind the following tips:
Regular vibration analysis is a vital part of gearbox maintenance. Increased vibration signals impending problems. Visually inspect the internal gears for signs of spiraling and pitting. You can use engineers’ blue to check the contact pattern of gear teeth. If there is a misalignment, bearings or housings are worn and need replacement. Also make sure the breathers remain clean. In dirty applications, this is more difficult to do.
Proper lubrication is another key factor in the life of gearboxes. Proper lubrication prevents failure. The oil must be free of foreign materials and have the proper amount of flow. Proper lubricant selection depends on the type of gear, reduction ratio, and input power. In addition to oil level, the lubricant must be regulated for the size and shape of gears. If not, the lubricant should be changed.
Lack of proper lubrication reduces the strength of other gears. Improper maintenance reduces the life of the transmission. Whether the transmission is overloaded or undersized, excessive vibration can damage the gear. If it is not properly lubricated, it can be damaged beyond repair. Then, the need for replacement gears may arise. However, it is not a time to waste a lot of money and time on repairs.
editor by CX 2023-06-05
China Powder Metallurgy Parts Power Tools Sintered Metal Blackened Inner Meshing Gear Planetary Gearbox with Hot selling
Item Description
| Product type | Sintered metallic areas / Planetary Sunlight Push Spur Gea |
| Material | Stainless metal,Metal(Iron,)Brass,Copper (According to solution design and style requirements) |
| Tolerance | ±0.01mm |
| Floor Therapy | As your requirement |
| Application | Tool industry,Automotive, instrument, electrical tools, family appliances, furnishings, mechanical equipment,daily dwelling equipment, electronic sports products, mild market items, sanitation equipment, and many others. |
| Shape | Any other materials and dimension depends on customers’ demand. |
| QC system | 100% inspection before shipment |
| Returned Products Controlling | With quality problem or deviation from drawings |
| Guarantee | Replacement at all our cost for rejected products |
| Payment terms | T/T at sight, Paypal, Western Union,and many others. |
| Lead time | seven-15 doing work days as common,It will based on the detailed buy quantity. |
| Why Choose Us |
one. We have skilled powder metallurgy generation gear and crew
2. We can accompany buyers to build products
three. Just send out an concept that you want to consider, you will not even need to have to know what powder metallurgy
4. Our product sales will reply you within 24 hours to validate additional details and give the believed estimate time
five. Our team will appraise your inquiry and provide our offer inside of next 1~3 operating times.
| Purchase Approach |
one. You send us drawing or sample.
2. We carry through project assessment.
three. We give you our design for your confirmation.
four. We make the sample and send it to you after you confirmed our design.
5. You confirm the sample then place an order and pay us deposit.
6. We start producing.
seven. When the goods is done, you pay us the balance after you confirmed pictures or tracking numbers.
8. Trade is done, thank you!!
Extra Capabilities CAD Design Providers CAM Programming Companies Coordinate Measuring Machines (CMM) Reverse Engineering
| Product Demonstrate |
| Some Elements We Manufacture |
Self-Lubricated Bushing
Structural Areas
Gears
| About Us |
| Design Ideas: Powder Metallurgy Gears |
1. Radius > .25 mm is required to manufacture the die
two. Helical tooth must function a helical angle < 30º in order to limit side pressure on the punches
three. Introduction of a draft angle > 5º in the upper diameter minimize the tooling expense
four. The distance amongst tooth root and central hub diameter have to be: > 3 mm (Robust Tooling).
If you want to know a lot more about the item, you should send us a message.
| The Powder Metallurgy Manufacturing Method |
| FAQ |
| Q: How can I get the quotation? |
| A: You should deliver us information for estimate: drawing, substance, bodyweight, amount and request,w can acknowledge PDF, ISGS, DWG, Step file structure. If you will not have drawing, remember to send out the sample to us,we can quote based mostly on your sample as well. |
| Q: What is actually your MOQ? |
| A: In general 1000pcs,but can settle for lower amount in some specific conditions. |
| Q: Do you give samples ? is it free of charge or extra ? |
| A: Of course, we could provide the sample for totally free demand but do not spend the price of freight. |
| Q: What about the top time for mass creation? |
| A: Honestly, it depends on the purchase quantity. Typically, 15 days to twenty days soon after your deposit if no tooling essential. |
| Q: What if the components are not good? |
| A: We can promise great top quality,but if transpired,remember to speak to us right away, take some photos, we will check on the difficulty,and remedy it asap. |
| Q: What is your terms of payment ? |
| A: Payment=1000USD, thirty% T/T in progress ,stability prior to shippment |
|
/ Piece | |
500 Pieces (Min. Order) |
###
| Hardness: | Hardened Tooth Surface |
|---|---|
| Gear Position: | External Gear |
| Manufacturing Method: | Sintered Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Cast Iron |
| Type: | Circular Gear |
###
| Customization: |
|---|
###
| Product type | Sintered metal parts / Planetary Sun Drive Spur Gea |
| Material | Stainless steel,Steel(Iron,)Brass,Copper (According to product design requirements) |
| Tolerance | ±0.01mm |
| Surface Treatment | As your requirement |
| Application | Tool industry,Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, light industry products, sanitation machinery, etc. |
| Shape | Any other material and dimension depends on customers’ demand. |
| QC system | 100% inspection before shipment |
| Returned Goods Managing | With quality problem or deviation from drawings |
| Warranty | Replacement at all our cost for rejected products |
| Payment terms | T/T at sight, Paypal, Western Union,etc. |
| Lead time | 7-15 working days as usual,It will based on the detailed order quantity. |
###
| Why Choose Us |
###
| Order Process |
###
| Product Show |
###
| Some Parts We Manufacture |
###
| About Us |
###
| Design Tips: Powder Metallurgy Gears |
###
| The Powder Metallurgy Manufacturing Process |
###
| FAQ |
| Q: How can I get the quotation? |
| A: Please send us information for quote: drawing, material, weight, quantity and request,w can accept PDF, ISGS, DWG, STEP file format. If you don’t have drawing, please send the sample to us,we can quote based on your sample too. |
| Q: What’s your MOQ? |
| A: In general 1000pcs,but can accept low quantity in some special conditions. |
| Q: Do you provide samples ? is it free or extra ? |
| A: Yes, we could offer the sample for free charge but do not pay the cost of freight. |
| Q: What about the leading time for mass production? |
| A: Honestly, it depends on the order quantity. Normally, 15 days to 20 days after your deposit if no tooling needed. |
| Q: What if the parts are not good? |
| A: We can guarantee good quality,but if happened,please contact us immediately, take some pictures, we will check on the problem,and solve it asap. |
| Q: What is your terms of payment ? |
| A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance ,balance before shippment |
|
/ Piece | |
500 Pieces (Min. Order) |
###
| Hardness: | Hardened Tooth Surface |
|---|---|
| Gear Position: | External Gear |
| Manufacturing Method: | Sintered Gear |
| Toothed Portion Shape: | Spur Gear |
| Material: | Cast Iron |
| Type: | Circular Gear |
###
| Customization: |
|---|
###
| Product type | Sintered metal parts / Planetary Sun Drive Spur Gea |
| Material | Stainless steel,Steel(Iron,)Brass,Copper (According to product design requirements) |
| Tolerance | ±0.01mm |
| Surface Treatment | As your requirement |
| Application | Tool industry,Automotive, instrument, electrical equipment, household appliances, furniture, mechanical equipment,daily living equipment, electronic sports equipment, light industry products, sanitation machinery, etc. |
| Shape | Any other material and dimension depends on customers’ demand. |
| QC system | 100% inspection before shipment |
| Returned Goods Managing | With quality problem or deviation from drawings |
| Warranty | Replacement at all our cost for rejected products |
| Payment terms | T/T at sight, Paypal, Western Union,etc. |
| Lead time | 7-15 working days as usual,It will based on the detailed order quantity. |
###
| Why Choose Us |
###
| Order Process |
###
| Product Show |
###
| Some Parts We Manufacture |
###
| About Us |
###
| Design Tips: Powder Metallurgy Gears |
###
| The Powder Metallurgy Manufacturing Process |
###
| FAQ |
| Q: How can I get the quotation? |
| A: Please send us information for quote: drawing, material, weight, quantity and request,w can accept PDF, ISGS, DWG, STEP file format. If you don’t have drawing, please send the sample to us,we can quote based on your sample too. |
| Q: What’s your MOQ? |
| A: In general 1000pcs,but can accept low quantity in some special conditions. |
| Q: Do you provide samples ? is it free or extra ? |
| A: Yes, we could offer the sample for free charge but do not pay the cost of freight. |
| Q: What about the leading time for mass production? |
| A: Honestly, it depends on the order quantity. Normally, 15 days to 20 days after your deposit if no tooling needed. |
| Q: What if the parts are not good? |
| A: We can guarantee good quality,but if happened,please contact us immediately, take some pictures, we will check on the problem,and solve it asap. |
| Q: What is your terms of payment ? |
| A: Payment<=1000USD, 100% in advance. Payment>=1000USD, 30% T/T in advance ,balance before shippment |
Types of Vehicle Gearboxes
In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
planetary gearbox
A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.
Straight bevel helical gearbox
The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
Coaxial helical gearbox
The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox
Skew bevel helical gearbox
A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
Extruder helical gearbox
An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.
editor by CX 2023-03-31
China Custom Metal Case of Gearbox for ATV sequential gearbox
Solution Description
Customized Metallic Circumstance of Gearbox for ATV
| Accessible Content | Metal, Stainles Metal, Aluminum Alloy, Copper |
| Ending | Sprucing, Zinc Plated, Chrome Plated, Spay Powder, Painting, Hot-Dip, Silkscreen, etc. |
| Processing | Laser Reducing ,Stamping, Punching , Bending, Turning ,Welding, Machining, CNC Machining, Floor Treatment method, and other Basic Fabrication Provider |
| Leadtime | Normally thirty-sixty times |
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, ATV |
|---|---|
| Function: | Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Type: | Planetary Gear Box |
| Lead Time: | 30-35 Days |
| OEM/ODM: | Welcome |
| Proofing: | Available |
###
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Available Material | Steel, Stainles Steel, Aluminum Alloy, Copper |
| Finishing | Polishing, Zinc Plated, Chrome Plated, Spay Powder, Painting, Hot-Dip, Silkscreen, etc. |
| Processing | Laser Cutting ,Stamping, Punching , Bending, Turning ,Welding, Machining, CNC Machining, Surface Treatment, and other General Fabrication Service |
| Leadtime | Normally 30-60 days |
| Application: | Motor, Electric Cars, Motorcycle, Machinery, Marine, Agricultural Machinery, Car, ATV |
|---|---|
| Function: | Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase |
| Type: | Planetary Gear Box |
| Lead Time: | 30-35 Days |
| OEM/ODM: | Welcome |
| Proofing: | Available |
###
| Samples: |
US$ 10/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
Available
|
|---|
###
| Available Material | Steel, Stainles Steel, Aluminum Alloy, Copper |
| Finishing | Polishing, Zinc Plated, Chrome Plated, Spay Powder, Painting, Hot-Dip, Silkscreen, etc. |
| Processing | Laser Cutting ,Stamping, Punching , Bending, Turning ,Welding, Machining, CNC Machining, Surface Treatment, and other General Fabrication Service |
| Leadtime | Normally 30-60 days |
Types of Vehicle Gearboxes
In a vehicle, there are many types of gearboxes available. There are planetary gearboxes, Coaxial helical gearboxes, and skew bevel helical gearboxes, among others. In this article, we’ll cover all of them and help you determine which type of gearbox would be right for your vehicle. Also, we’ll discuss how each differs from the others.
planetary gearbox
A planetary gearbox is composed of three main components: a sun gear, an input bevel gear, and an output shaft. A planetary gearbox can have different output torques and ratios. The basic model of a planetary gearbox is highly efficient and transmits 97% of the power input. There are several kinds of planetary gearboxes, depending on the type of operation. In general, there are three types: the simple, the intermediate, and the complex.
The price of a planetary gearbox can vary a lot, and it’s important to know what you’ll need. Different manufacturers produce different planetary gearboxes, so check with a manufacturer to see what they have available. Make sure to check the quality of the planetary gearbox before making a final purchase. In addition, be sure to compare the prices and the availability of a particular product. A quality planetary gearbox will provide years of trouble-free operation and will not break your bank.
Planetary gears feature an integer number of teeth. Each planet has teeth that must mesh with its ring or sun. The number of planets, ring, and tooth count of each gear determine whether the teeth mesh. Some planets have fewer teeth than others, so they mesh better than others. However, compound planets can be more flexible and achieve higher reduction ratios. If you’re looking for a planetary gearbox for your next project, consider getting in touch with a manufacturer who specializes in this technology.
When it comes to construction, a planetary gearbox is no exception. It’s extremely important to choose the right planetary gear for your application, because an imbalance in the planet gear can cause increased wear and failure. Moreover, the compact size of a planetary gear ensures maximum heat dissipation. However, a planetary gear box may require cooling in some applications. A planetary gearbox will make your life easier, and it will give you years of trouble-free operation.
Straight bevel helical gearbox
The Straight bevel helical gearbox has a number of advantages, but it has a relatively short manufacturing process. Its most popular application is in the automotive industry, where it is used in many types of vehicles. Other applications include heavy and light equipment and the aviation and marine industries. Below is a brief introduction to this gearbox type. Read on to learn about its benefits. This type of gearbox is one of the easiest to manufacture.
The spiral bevel gear has larger teeth than straight bevel gears, resulting in a smoother, quieter rotation. It can handle high-speed heavy loads with less vibration. Spiral bevel gears are classified by their tooth form and cutting method. Straight bevel gears are easier to design and manufacture, but spiral bevel gears are more expensive. Both designs are suitable for high-speed, heavy-load operations, and general manufacturing applications.
In addition to being easy to install, the modular bevel gears have many advantages. They have an exceptionally high degree of interchangeability and feature the highest standards of component integrity. They can also be tailored to meet your specific requirements. The advantages of this gearbox type include high precision, optimum performance, and low noise. And because they are modular, they can be produced in a variety of finishes. These include stainless steel, titanium, and bronze.
Straight bevel helical gearbox manufacturers are committed to a high degree of precision in their designs. The radii, torques, and tooth profiles of straight bevel gears are more precisely measured than those of cylindrical bevel gears. The same calculations are used for all traditional bevel gear generators. This ensures that your 5-axis milled bevel gear sets have the same calculations and layout.
Coaxial helical gearbox
The Coaxial helical gearbox is a highly efficient transmission system that is well suited for light-duty applications. Compared to spur-type gearboxes, the real pitch of a Coaxial helical gearbox is low at all helix angles. This is because the coaxial type has the same number of teeth and center gap as the spur gearbox. Coaxial helical gearboxes also have a smaller footprint and are compact.
Several nations have implemented lockdown regulations for Industrial Gearbox trade, threatening the global economy. Several factors have been implicated in COVID-19, including supply chain, market, and financial markets. Experts are monitoring the situation globally and project remunerative prospects for gearbox manufacturers after the crisis. This report depicts the latest scenario and offers a comprehensive analysis of COVID-19’s impact on the entire industry.
This Coaxial helical gearbox features a compact structure and high precision gear. Its three-stage design combines two-stage gears with a single-stage gear, forging high-quality alloy steel for high precision and durability. The gears are serially-designed for easy interchangeability. They are also available in high-frequency heat-treated steel. A Coaxial helical gearbox is the perfect solution for many applications.
Coaxial helical gearboxes have the added benefit of using cylindrical gears instead of shafts. They operate quietly, and have more surface area to interact with. Their fixed angles make them suitable for heavy-duty applications, like in conveyors, coolers, and grinders. Compared to other gearbox types, Helical gearboxes have higher power-carrying capacity. Listed below are the benefits of a Coaxial Helical Gearbox
Skew bevel helical gearbox
A Skew bevel helical gear box is a common type of industrial gearbox. These gearboxes are rigid and compact and can be used in a variety of applications. They are commonly used in heavy-duty applications such as grinding mills, conveyors, and coolers. They are used in many applications to provide rotary motions between non-parallel shafts. They also have the added benefit of high-efficiency in a variety of industries.
Skew bevel helical gear boxes are suitable for heavy loads and are monolithic in construction. This type of gearbox combines the benefits of bevel and helical gears for right-angle torque, which makes it a popular choice for heavy-duty applications. In addition to being a robust and reliable gearbox, these gearboxes are highly customizable and can meet almost any industrial need.
To maximize the efficiency of bevel gears, FE-based tooth contact analysis is used to develop a sophisticated geometry optimization algorithm. The software also allows users to define optimal flank topography by introducing application-specific weightings for specific load levels. With this data, a manufacturing simulation is conducted to determine the best variant. A robust variant combines the benefits of efficiency, load-carrying capacity, and low excitation behavior.
The helical gear can be angled at 90 degrees. This is similar to a spur gear but produces less noise. It can achieve a nine-to-one speed reduction with one stage. However, a helical gear requires a larger driver gear for higher reductions. This gearbox is suitable for speeds from 1:1 to three times. They are often used in the manufacture of motors and generators.
Extruder helical gearbox
An extruder helical gearbox is one of the most common industrial gears. It is compact in size and low-power consuming, making it ideal for heavy-duty applications. Extruder helical gearboxes are suitable for a variety of industrial applications, including cement, plastics, rubber, conveyors, and coolers. In addition to its use in plastics and rubber manufacturing, this gearbox is also useful in other low-power applications such as crushers, coolers, and conveyors.
CZPT SG series Extruder Helical Gearboxes are available in Single Screw and Twin Screw Variations. These gears feature a compact design, high power density, and long service life. Axial bearing housing and thrust bearings are mounted on the input shafts. Extruder helical gearboxes can be installed in various positions, including horizontal, vertical, and inclined.
Helicoidal gears are often produced in a modular manner. This design provides multiple benefits, including engineering and performance advantages, modular production, and the highest level of component integrity. A single helical gearbox can be assembled into a larger gearbox if needed, but modular production ensures consistent performance and economy. This modular design is also cost-effective. It is a versatile and reliable solution for a wide range of applications.
In addition to its efficiencies, Extruder helical gearboxes also have a low noise profile. They have no squeal sounds, and they are silent when running. They can transfer more power than conventional gearboxes. This type of gear has been used in the manufacturing of high-quality plastic products for years. They are often used for applications in automotive transmissions. Aside from being quiet, helical gears have higher contact levels and lower vibration.
editor by czh 2023-01-30
China supplier Custom 12mm 3V 6V 12V Metal Gearbox with N20 DC Gear Motor near me factory
Item Description
Item Parameters
Design: ZWBMD571571-168
- Rated Voltage: 3.0V
- No Load Speed: 98 rpm
- No Load Current: 80mA
- Rated Load Speed: 86 rpm
- Rated Load Current: 220mA
- Rated Load Torque: 106 gf.cm
- Rated Torque of Equipment Box: 2,000 gf.cm
- Instant Torque of Equipment Box: 6,000 gf.cm
- All round Length L: 34 mm
- Equipment Box Duration L1: 19 mm
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Size L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Duration L |
|||||||||
| Voltage | Speed | Recent | Velocity | Recent | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBMD571571-46 | 3. | 375 | eighty | 315 | 215 | 39 | three.eight | 30.9 | 2000 | 6000 | forty six | 15.9 |
| ZWBMD571571-sixty nine | 3. | 250 | eighty | 210 | 215 | fifty eight | five.7 | 2000 | 6000 | 69 | ||
| ZWBMD571571-102 | three. | 169 | eighty | 142 | 215 | 86 | eight.4 | 2000 | 6000 | 102 | ||
| ZWBMD571571-151 | 3. | 114 | eighty | ninety six | 215 | 127 | 12.five | 2000 | 6000 | 151 | ||
| ZWBMD571571-168 | three. | 98 | eighty | 86 | 220 | 106 | 10.four | 34 | 2000 | 6000 | 168 | 19 |
| ZWBMD571571-249 | three. | 66 | eighty | 58 | 220 | 158 | fifteen | 2000 | 6000 | 249 | ||
| ZWBMD571571-368 | 3. | forty five | 80 | 39 | 220 | 233 | 23 | 2000 | 6000 | 368 | ||
| ZWBMD571571-546 | 3. | thirty | eighty | 27 | 220 | 346 | 34 | 2000 | 6000 | 546 | ||
| ZWBMD571571-809 | three. | 20 | 80 | eighteen | 220 | 512 | 50 | 2000 | 6000 | 809 | ||
previously mentioned specs just for reference and customizable according to demands.
Remember to let us know your demands and we will offer you with CZPT transmission options.
Thorough Images
Application
| Wise wearable devices | observe,VR,AR,XR and and many others. |
| Household software | kitchen area appliances, stitching equipment, corn popper, vacuum cleaner, garden instrument, sanitary ware, window curtain, smart closestool, sweeping robotic, power seat, standing desk, electric powered couch, Television set, laptop, treadmill, spyhole, cooker hood, electric drawer, electric powered mosquito internet, intelligent cupboard, smart wardrobe, automated cleaning soap dispenser, UV baby bottle sterilizer, lifting sizzling pot cookware, dishwasher, washing machine, foods breaking equipment, dryer, air conditioning, dustbin, espresso machine, whisk,sensible lock,bread maker,Window cleansing robot and and many others. |
| communication tools | 5G foundation station,video clip convention,mobile phone and and so forth. |
| Workplace automation equipments | scanners, printers, multifunction equipment duplicate devices, fax (FAX paper cutter), personal computer peripheral, lender machine, monitor, lifting socket, display,notebook Laptop and and so forth. |
| Automotive products | conditioning damper actuator, auto DVD,door lock actuator, retractable rearview mirror, meters, optic axis management system, head gentle beam degree adjuster, automobile drinking water pump, vehicle antenna, lumbar support, EPB, vehicle tail gate electrical putter, HUD, head-up exhibit, automobile sunroof, EPS, AGS, automobile window, head restraint, E-booster, automobile seat, automobile charging station and etc. |
| Toys and models | radio control product, automated cruise manage, ride-on toy, instructional robotic, programming robotic, health care robot, computerized feeder, intelligent building blocks, escort robotic and etc. |
| Medical equipments | blood strain meter, breath machine, health care cleansing pump, health care mattress, blood strain screens, health-related ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleansing pump for orthopedic surgical procedure,digital cigarette, eyebrow pencil,fascia gun, , surgical robotic,laboratory automation and and so on. |
| Industrials | flow handle valves, seismic testing,automated reclosing,Agricultural unmanned aerial automobile,automatic feeder ,smart express cupboard and and many others. |
| Electric energy tools | electric drill, screwdriver,backyard tool and and many others. |
| Precision instruments | optics devices,automatic vending device, wire-stripping equipment and and so forth. |
| Private treatment | tooth brush, hair clipper, electrical shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial splendor tools, hair curler,Electric powered threading knife,Energy Perfect PORE, Puff equipment,eyebrow tweezers and and many others. |
| Customer electronics | digicam, mobile phone,digital camera, automated retracting gadget,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging situation, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ digital camera, CZPT intelligent speaker and etc. |
| robots | academic robot, programming robotic, health care robotic, escort robot and and so on. |
Company Profile
HangZhou CZPT Equipment & Electronics Co., Ltd was established in 2001,We offer the complete push remedy for consumers from layout, tooling fabrication, elements producing and assembly.
Workshop
Testing Products
1) Aggressive Advantages
- 1) Competitive Positive aspects
19+year experience in production motor gearbox
We give technical assist from r&d, prototype, tests, assembly and serial manufacturing , ODM &OEM
Competitive Cost
Solution Overall performance: Reduced sounds, High effectiveness, Lengthy lifespan
Prompt Shipping: fifteen working times soon after payment
Modest Orders Approved
2) Main Items
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,energy: .01-40W,output speed:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery
- Specific electromechanical motion module
- Exact part and assembly of plastic and steel powder injection.
Our Solutions
- ODM & OEM
- Gearbox design and improvement
- Connected technological innovation assistance
- Micro push gearbox custom solution
Packaging & Shipping
1) Packing Specifics
packed in nylon to start with, then carton, and then bolstered with picket case for outer packing.
Or according to client’s prerequisite.
2) Transport Information
samples will be transported inside of ten days
batch buy top time in accordance to the true circumstance.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
one. Can you make the gearbox with custom specifications?
Of course. We have style and development staff, also a wonderful term of engineers, every of them have
a lot of work years encounter.
2.Do you supply the samples?
Indeed. Our company can give the samples to you, and the shipping and delivery time is about 5-15days according to the specification of gearbox you need.
three.What is your MOQ?
Our MOQ is 2000pcs. But at the starting of our organization, we accept tiny order.
4. Do you have the item in inventory?
I am sorry we donot have the item in stock, All goods are produced with orders.
5. Do you give technologies support?
Sure. Our firm have layout and growth group, we can offer technologies assistance if you
require.
six.How to ship to us?
We will ship the products to you according to the DHL or UPS or FEDEX and so forth account you give.
7.How to pay out the cash?
We accept T/T in progress. Also we have distinct lender account for getting money, like US dollors or RMB and so on.
eight. How can I know the item is suited for me?
Frist, you require to offer us the far more particulars details about the product. We will suggest the product to you according to your need of specification. After you validate, we will prepare the samples to you. also we will offer you some good advancements in accordance to your solution use.
9. Can I arrive to your firm to go to?
Of course, you can come to our company to visit at anytime, and welcome to visit our firm.
ten. How do speak to us ?
Please send an inquiry
When searching at a reducer vs a gearbox, usually the only variation is terminology. This is because all reducers are gearboxes. However, not all gearboxes are retarders. This might audio complex, but it is truly quite easy. A reducer is a gear established amongst the motor and the machine. The goal of the reducer is to decrease the rotational speed transferred in between these two endpoints. The reducer amplifies and multiplies the torque (input) made by the motor. Second, a reducer, as the identify suggests, minimizes the pace of the enter (output in rpm) so that the output is the correct speed. The term “gearbox” is just a generic phrase utilized for the equipment practice between the motor and the machine. Consequently, all reducers are gearboxes. Nevertheless, not all gearboxes lessen enter velocity. Although unusual, gearboxes can really enhance enter speeds. By significantly the most typical variety of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
Below is a listing of our at present available industrial gearboxes. If you can’t discover what you are looking for, remember to make contact with the factory for more possibilities. At EP, we are constantly creating new goods and retrofitting previous kinds to satisfy client specifications.
China high quality CZPT Custom 6mm Planetary Gear Motor Metal Gearbox for Sweeper near me manufacturer
Merchandise Description
Solution Parameters
Product: ZWBMD571571-168
- Rated Voltage: 3.0V
- No Load Speed: 98 rpm
- No Load Current: 80mA
- Rated Load Speed: 86 rpm
- Rated Load Current: 220mA
- Rated Load Torque: 106 gf.cm
- Rated Torque of Equipment Box: 2,000 gf.cm
- Quick Torque of Gear Box: 6,000 gf.cm
- Total Length L: 34 mm
- Gear Box Duration L1: 19 mm
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Equipment Box | Gear Ratio | Gear Box Length L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Duration L |
|||||||||
| Voltage | Velocity | Present | Velocity | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBMD571571-46 | 3. | 375 | eighty | 315 | 215 | 39 | 3.eight | 30.9 | 2000 | 6000 | 46 | 15.nine |
| ZWBMD571571-sixty nine | three. | 250 | eighty | 210 | 215 | 58 | five.7 | 2000 | 6000 | sixty nine | ||
| ZWBMD571571-102 | 3. | 169 | eighty | 142 | 215 | 86 | eight.4 | 2000 | 6000 | 102 | ||
| ZWBMD571571-151 | 3. | 114 | 80 | ninety six | 215 | 127 | 12.five | 2000 | 6000 | 151 | ||
| ZWBMD571571-168 | three. | ninety eight | eighty | 86 | 220 | 106 | 10.four | 34 | 2000 | 6000 | 168 | 19 |
| ZWBMD571571-249 | 3. | 66 | 80 | 58 | 220 | 158 | 15 | 2000 | 6000 | 249 | ||
| ZWBMD571571-368 | three. | forty five | eighty | 39 | 220 | 233 | 23 | 2000 | 6000 | 368 | ||
| ZWBMD571571-546 | three. | thirty | eighty | 27 | 220 | 346 | 34 | 2000 | 6000 | 546 | ||
| ZWBMD571571-809 | 3. | twenty | eighty | 18 | 220 | 512 | fifty | 2000 | 6000 | 809 | ||
above specifications just for reference and customizable in accordance to specifications.
You should permit us know your requirements and we will supply you with CZPT transmission remedies.
Comprehensive Photos
Application
| Wise wearable devices | look at,VR,AR,XR and etc. |
| Household application | kitchen appliances, stitching equipment, corn popper, vacuum cleaner, garden device, sanitary ware, window curtain, clever closestool, sweeping robot, power seat, standing desk, electrical sofa, Tv set, laptop, treadmill, spyhole, cooker hood, electrical drawer, electrical mosquito internet, smart cabinet, intelligent wardrobe, computerized cleaning soap dispenser, UV infant bottle sterilizer, lifting scorching pot cookware, dishwasher, washing machine, foods breaking machine, dryer, air conditioning, dustbin, coffee equipment, whisk,sensible lock,bread maker,Window cleaning robot and and so on. |
| conversation equipment | 5G base station,online video meeting,cellular mobile phone and and many others. |
| Business office automation equipments | scanners, printers, multifunction equipment duplicate devices, fax (FAX paper cutter), computer peripheral, lender device, monitor, lifting socket, exhibit,notebook Computer and and many others. |
| Automotive products | conditioning damper actuator, auto DVD,doorway lock actuator, retractable rearview mirror, meters, optic axis manage gadget, head light-weight beam degree adjuster, vehicle drinking water pump, vehicle antenna, lumbar help, EPB, automobile tail gate electric putter, HUD, head-up exhibit, vehicle sunroof, EPS, AGS, auto window, head restraint, E-booster, car seat, automobile charging station and and so forth. |
| Toys and models | radio handle product, automated cruise handle, journey-on toy, academic robot, programming robotic, health-related robotic, automatic feeder, smart creating blocks, escort robot and and so on. |
| Medical equipments | blood pressure meter, breath machine, health care cleansing pump, medical bed, blood pressure screens, healthcare ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleansing pump for orthopedic medical procedures,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and and so on. |
| Industrials | flow control valves, seismic tests,automated reclosing,Agricultural unmanned aerial vehicle,automated feeder ,intelligent specific cabinet and and so forth. |
| Electric power tools | electric powered drill, screwdriver,backyard device and and so on. |
| Precision instruments | optics devices,automated vending device, wire-stripping equipment and and so forth. |
| Personalized treatment | tooth brush, hair clipper, electrical shaver, massager, vibrator, hair dryer, rubdown device, scissor hair machine, foot grinder,anti-myopia pen, facial splendor equipment, hair roller,Electrical threading knife,Energy Excellent PORE, Puff device,eyebrow tweezers and and many others. |
| Consumer electronics | camera, cellular cellphone,electronic digicam, computerized retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging scenario, turntable, tablet,UAV(unmanned aerial car),surveillance digital camera,PTZ digicam, CZPT intelligent speaker and etc. |
| robots | academic robot, programming robot, healthcare robotic, escort robot and and many others. |
Company Profile
HangZhou CZPT Equipment & Electronics Co., Ltd was set up in 2001,We provide the whole travel resolution for clients from design and style, tooling fabrication, elements producing and assembly.
Workshop
Testing Gear
one) Aggressive Rewards
- one) Competitive Advantages
19+year knowledge in manufacturing motor gearbox
We provide technological support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Value
Solution Efficiency: Minimal sounds, Large effectiveness, Long lifespan
Prompt Shipping and delivery: fifteen operating days right after payment
Tiny Orders Accepted
2) Major Goods
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electricity: .01-40W,output pace:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Customized worm and equipment transmission machinery
- Exact electromechanical movement module
- Precise part and assembly of plastic and metallic powder injection.
Our Companies
- ODM & OEM
- Gearbox design and style and development
- Relevant engineering support
- Micro travel gearbox customized answer
Packaging & Transport
1) Packing Specifics
packed in nylon to begin with, then carton, and then bolstered with picket case for outer packing.
Or in accordance to client’s prerequisite.
2) Shipping and delivery Information
samples will be shipped inside ten times
batch get leading time in accordance to the real predicament.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom made specs?
Yes. We have layout and improvement group, also a great term of engineers, each of them have
several perform many years experience.
two.Do you supply the samples?
Yes. Our business can give the samples to you, and the shipping time is about 5-15days in accordance to the specification of gearbox you need to have.
three.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our company, we take modest buy.
four. Do you have the merchandise in inventory?
I am sorry we donot have the item in inventory, All goods are produced with orders.
five. Do you supply engineering help?
Indeed. Our organization have design and development crew, we can give technologies help if you
need.
six.How to ship to us?
We will ship the products to you in accordance to the DHL or UPS or FEDEX and so on account you provide.
seven.How to pay the income?
We accept T/T in progress. Also we have distinct lender account for acquiring funds, like US dollors or RMB and many others.
eight. How can I know the solution is ideal for me?
Frist, you require to give us the a lot more particulars data about the solution. We will suggest the product to you in accordance to your necessity of specification. After you validate, we will get ready the samples to you. also we will offer some very good developments in accordance to your merchandise use.
nine. Can I come to your firm to go to?
Indeed, you can occur to our company to go to at anytime, and welcome to pay a visit to our organization.
10. How do contact us ?
Please send an inquiry
Gear reducers are also known as reducers. Mechanical add-ons, by both of these two names, are designed to minimize the power transferred amongst the motor and the device in between the rotational speeds (revolutions for every moment). The reducer efficiently lowers the rotational speed developed by the motor, thereby controlling the speed at which the machine runs and rising the torque made by the motor. Multiplying the torque developed by the motor will increase the machine’s offered electrical power – a method known as “mechanical dominance”. In a bigger context, equipment reducers are generally equipment employed to enhance the efficiency of products procedure.
Beneath is a list of our currently obtainable industrial gearboxes. If you are not able to discover what you are hunting for, you should contact the manufacturing unit for far more options. At EP, we are continuously building new merchandise and retrofitting old ones to satisfy client needs.
China best High Precision 8mm Small Planetary Gearbox with Metal Gears near me supplier
Product Description
Substantial Precision 8mm Little Planetary Gearbox With Metallic Gears
Product Description
1)Specification
Model: ZWMD008008-13
- Rated Voltage: 4.2v
- No Load Speed: 1228 rpm
- No Load Current: 95 mA
- Rated Load Speed: 934 rpm
- Rated Load Current: 155 mA
- Rated Load Torque: 13 gf.cm
- Rated Torque of Gear Box: 400 gf.cm
- Instant Torque of Equipment Box: 800 gf.cm
- Overall Length L: 28.8 mm
- Equipment Box Duration L1: 13.3 mm
| Design | Application Parameters | Rated Torque of Gear Box | Instant Torque of Equipment Box | Gear Ratio | Gear Box Duration L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Duration L |
|||||||||
| Voltage | Pace | Recent | Pace | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWMD008008-13 | four.two | 1228 | ninety five | 934 | a hundred and fifty five | 13 | one.2 | 28.8 | 400 | 800 | thirteen. | fourteen.3 |
| ZWMD008008-19 | 4.2 | 829 | 95 | 630 | one hundred fifty five | 19 | 1.eight | four hundred | 800 | 19.two | ||
| ZWMD008008-28 | 4.2 | 559 | ninety five | 425 | one hundred fifty five | 27 | 2.7 | four hundred | 800 | 28.four | ||
| ZWMD008008-forty seven | four.2 | 335 | ninety five | 259 | one hundred sixty | 40 | 3.9 | 31.5 | 600 | 1200 | 46.7 | 17. |
| ZWMD008008-sixty nine | four.2 | 226 | ninety five | a hundred seventy five | one hundred sixty | fifty six | 5.five | 600 | 1200 | 69.1 | ||
| ZWMD008008-102 | 4.2 | 153 | ninety five | 118 | a hundred and sixty | 87 | 8.six | 600 | 1200 | 102.4 | ||
| ZWMD008008-152 | 4.2 | 103 | ninety five | eighty | a hundred and sixty | 123 | twelve.one | 600 | 1200 | 151.7 | ||
| ZWMD008008-168 | four.two | ninety one | a hundred | 72 | one hundred sixty | 124 | 12.2 | 34.two | 750 | 1500 | 168. | 19.7 |
| ZWMD008008-249 | 4.two | 62 | one hundred | 49 | one hundred sixty | 176 | seventeen.3 | 750 | 1500 | 248.eight | ||
| ZWMD008008-369 | 4.two | 42 | one hundred | 33 | 160 | 273 | 26.eight | 750 | 1500 | 368.6 | ||
over specs just for reference and customizable according to needs.
Can be Built-in Travel Manage Module.
Make sure you enable us know your requirements and we will supply you with CZPT transmission solutions.
In depth Photographs
2)2d Drawing
three)Solution particulars present
Software
| Smart wearable devices | view,VR,AR,XR and and so forth. |
| Family application | kitchen area appliances, stitching machines, corn popper, vacuum cleaner, backyard tool, sanitary ware, window curtain, intelligent closestool, sweeping robotic, energy seat, standing desk, electrical couch, Television set, laptop, treadmill, spyhole, cooker hood, electric drawer, electrical mosquito web, intelligent cupboard, clever wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting scorching pot cookware, dishwasher, washing device, foods breaking equipment, dryer, air conditioning, dustbin, espresso device, whisk,intelligent lock,bread maker,Window cleaning robot and etc. |
| conversation products | 5G foundation station,video clip conference,cellular phone and and many others. |
| Business office automation equipments | scanners, printers, multifunction devices duplicate equipment, fax (FAX paper cutter), pc peripheral, lender equipment, monitor, lifting socket, exhibit,notebook Personal computer and and so forth. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis management unit, head light beam degree adjuster, car h2o pump, car antenna, lumbar assist, EPB, automobile tail gate electrical putter, HUD, head-up screen, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, auto seat, automobile charging station and and many others. |
| Toys and models | radio handle model, automated cruise handle, trip-on toy, educational robot, programming robotic, medical robotic, computerized feeder, intelligent building blocks, escort robotic and and many others. |
| Medical equipments | blood strain meter, breath device, healthcare cleaning pump, health-related bed, blood pressure screens, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robotic,laboratory automation and and many others. |
| Industrials | flow manage valves, seismic screening,automated reclosing,Agricultural unmanned aerial motor vehicle,computerized feeder ,smart convey cupboard and and so on. |
| Electrical power tools | electrical drill, screwdriver,yard tool and and so forth. |
| Precision instruments | optics instruments,automated vending equipment, wire-stripping equipment and and many others. |
| Individual care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair equipment, foot grinder,anti-myopia pen, facial elegance tools, hair roller,Electric threading knife,Electricity Perfect PORE, Puff equipment,eyebrow tweezers and and so on. |
| Client electronics | digicam, mobile mobile phone,electronic digital camera, computerized retracting system,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging situation, turntable, tablet,UAV(unmanned aerial motor vehicle),surveillance camera,PTZ digital camera, CZPT sensible speaker and and many others. |
| robots | instructional robot, programming robotic, healthcare robotic, escort robot and and many others. |
Firm Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was proven in 2001,We give the whole drive resolution for consumers from design, tooling fabrication, factors production and assembly.
Workshop
Tests Gear
1) Aggressive Rewards
- one) Competitive Rewards
19+yr expertise in producing motor gearbox
We give technological help from r&d, prototype, testing, assembly and serial generation , ODM &OEM
Aggressive Price
Product Overall performance: Low sounds, Substantial efficiency, Lengthy lifespan
Prompt Shipping and delivery: 15 functioning times right after payment
Modest Orders Acknowledged
2) Principal Goods
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Tailored worm and equipment transmission equipment
- Exact electromechanical motion module
- Precise ingredient and assembly of plastic and metallic powder injection.
Our Services
- ODM & OEM
- Gearbox style and development
- Connected technologies assistance
- Micro travel gearbox personalized solution
Packaging & Shipping and delivery
1) Packing Specifics
packed in nylon firstly, then carton, and then reinforced with wooden situation for outer packing.
Or in accordance to client’s necessity.
two) Delivery Specifics
samples will be transported within 10 days
batch order leading time according to the true situation.
Certifications
Certifications
We Have handed to keep ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and a lot more…
FAQ
FAQ
one. Can you make the gearbox with personalized technical specs?
Indeed. We have design and style and growth crew, also a great time period of engineers, every single of them have
numerous function years knowledge.
two.Do you offer the samples?
Sure. Our company can give the samples to you, and the supply time is about 5-15days in accordance to the specification of gearbox you require.
three.What is your MOQ?
Our MOQ is 2000pcs. But at the commencing of our organization, we acknowledge modest get.
4. Do you have the product in inventory?
I am sorry we donot have the product in stock, All goods are manufactured with orders.
5. Do you supply technologies assistance?
Of course. Our business have design and style and development group, we can offer technologies assistance if you
want.
six.How to ship to us?
We will ship the items to you according to the DHL or UPS or FEDEX etc account you give.
7.How to pay out the funds?
We accept T/T in advance. Also we have distinct bank account for getting cash, like US dollors or RMB etc.
8. How can I know the item is ideal for me?
Frist, you require to offer us the a lot more specifics info about the merchandise. We will suggest the product to you in accordance to your requirement of specification. Right after you validate, we will get ready the samples to you. also we will supply some very good developments in accordance to your item use.
nine. Can I occur to your organization to visit?
Sure, you can come to our company to go to at at any time, and welcome to visit our business.
10. How do get in touch with us ?
Please send an inquir
Gearboxes can be employed in different fields of thorough processing, agriculture, chemical processing, oil and fuel, energy transmission and distribution programs, logistics, warehousing and other industries. Gear reducers are normally utilized exactly where greater torque and/or decrease rotational speeds are necessary, or if electrical power demands to be transmitted at alternating angles, such as in right-angle motors. It can also modify the direction of rotation, as effectively as clockwise and counterclockwise. EP offers a comprehensive assortment of gear reducers with appropriate angle worms and high effectiveness choices. Electric powered Equipment Aluminum merchandise are a light-weight and sturdy different to modern forged iron and metal types and can be stocked or customized created to your exact specifications. EP gearboxes are lightweight and durable, aluminum worm gearboxes are designed for limited areas, like tough-to-install OEM designs as nicely as cell products. Eccentric reducers are obtainable as compact aluminum or forged iron inline reducers with seal lifestyle rankings from 15HP (aluminum) to 40HP (solid iron). In addition to our standard and modified normal products, our engineers will work with you to design and style and create personalized remedies for a number of push systems to fit your software needs.
Equipment reducers are also called reducers. Mechanical components, by possibly of these two names, are developed to lessen the electricity transferred in between the motor and the equipment amongst the rotational speeds (revolutions for every moment). The reducer properly reduces the rotational pace created by the motor, thereby managing the speed at which the device operates and increasing the torque created by the motor. Multiplying the torque developed by the motor raises the machine’s obtainable power – a procedure known as “mechanical dominance”. In a more substantial context, equipment reducers are fundamentally resources used to improve the performance of gear operation.