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China manufacturer CZPT Gear Speed Reducer RM10/20/30 for 168/219/273/323mm Screw Conveyor cycloidal gearbox

Product Description

Product Description

SICOMA Gear Speed Reducer Box RM10/20/30 for 168/219/273/323mm Screw Conveyor

can work with other brand screw conveyors, able to replace with another brand reducer with the same model

Output flange 8 holes center distance:250 Number of teeth:20

Output flange 6 holes center distance:260 Number of teeth:22

RM/20 with 11,15KW(Φ42)

Output flange 6 holes center distance 310

Output flange 8 holes center distance 305; 20 teeth, 

RM/30 with 18.5, 22KW (Φ48)

Output flange 8-hole center distance: 360, 28 teeth

Commonly used models: RM20/07/38 RM20/07/42 RM20/10/48

 

 

– Cast iron casing, reasonable structure, beautiful appearance
– One-step reduction, hard tooth surface gear
– Small volume, compact installation position, easy maintenance
– Good sealing, low noise
– mainly used for screw conveyor
– Round rhombus design, reasonable structure, 
– cast iron shell surface spraying, corrosion resistant and beautiful.
– Standard design, one-stage reduction, hardened gears.
– small volume, compact installation position, and easy maintenance.
– Good sealing, low noise.
– Heavy-duty design, tooth shape by the grinding process, with high torque, low noise, durability, etc.

 

 

Services

 

Pre-sales Commitment

1. For users’ inquiries, quick response, warm reception, and answer all questions.
2. Provide detailed design information free of charge within 24 hours.

Commitment in Sales

1. All ex-factory products meet the quality standards specified in the contract. All products are tested according to customer requirements before delivery.
2. After the contract is signed, the customers are welcome to the site of our company for supervision.

After-sales Commitment

1. We provide technical support for customers. If necessary, the product can be debugged on-site, and relevant operators can be trained to solve user problems.
2.  24 hours to solve the problems for customers. Product use a day, a day of service.
3. Set up a high-quality service team, and set up product files for regular return visits.

Application: Machinery
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Step: Four-Step
Samples:
US$ 100/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

gearbox

Can I Use Synthetic Oil in My Gearbox?

Yes, you can use synthetic oil in your gearbox, and in many cases, it can offer several advantages over conventional mineral-based oils:

  • Improved Temperature Stability: Synthetic oils typically have a higher resistance to thermal breakdown, making them suitable for gearboxes that operate at high temperatures.
  • Enhanced Lubrication: Synthetic oils often have superior lubrication properties, providing better protection against friction, wear, and component damage.
  • Extended Oil Change Intervals: Synthetic oils can often withstand longer operating periods without losing their effectiveness, reducing the frequency of oil changes and maintenance.
  • Reduced Viscosity Changes: Synthetic oils are less prone to viscosity changes at different temperatures, ensuring consistent lubrication performance in varying conditions.
  • Lower Friction and Energy Loss: The smoother molecular structure of synthetic oils can lead to reduced internal friction, potentially improving gearbox efficiency and performance.
  • Cold Weather Performance: Synthetic oils generally flow better at low temperatures, making them suitable for gearboxes operating in cold climates.
  • Protection Against Oxidation: Synthetic oils often have better resistance to oxidation, helping to prevent the formation of sludge and deposits that can impact gearbox performance.

However, before switching to synthetic oil, it’s important to consider the manufacturer’s recommendations and specifications for your specific gearbox model. Some gearboxes may have specific requirements or restrictions on the type of lubricant to use. If the manufacturer approves the use of synthetic oil, it can be a beneficial choice, but if not, sticking to the recommended oil type is crucial to ensure proper gearbox function and warranty coverage.

China manufacturer CZPT Gear Speed Reducer RM10/20/30 for 168/219/273/323mm Screw Conveyor   cycloidal gearbox	China manufacturer CZPT Gear Speed Reducer RM10/20/30 for 168/219/273/323mm Screw Conveyor   cycloidal gearbox
editor by CX 2023-10-24

China best Twin Screw Extruder Parts Extruded Gearbox for Manufacturer comer gearbox

Product Description

Overview

Product Description 

Wide Selection of Gearbox Products
The gearbox usually adopts a general design scheme, but in special cases, the design scheme of the gearbox can be changed according to the demands of the user, and it can be modified into an industry-specific gearbox. In the design scheme of the gearbox, the parallel shaft, vertical shaft, general box, and various parts can be changed

Advantages

  • Absorption of very high torques and axial forces
  • No need for separate thrust housing & bearing.
  • Easy alignment (screw directly fits into the vore of gear box)
  • Easy to assemble & dismantle.
  • Very heavy duty spherical roller thrust bearing is provided.
  • Power saving. (you may save up to 20 % power.)
  • Less requirement of space.
  • For bigger sizes water cooling is provided 
  • No maintenance required except periodic oil level checking.
  • Higher productivity 

Features

 

  • Twin Screw Extruder Gearboxes offer the dual shaft counter rotating. The range is available for various center distances
  • The gearboxes are available with co-rotating and counter rotating variants
  • To work under heavy loading force, the high level dissipation and oil lubrication system are provided. The axial roller type swivel thrust with the thrust bearing coupled in tandem way support the axial thrust
  • High torque and high speed output rate

 

Processing Characteristics of Screw Shaft:

1.Suitable suggestion on material to ensure components performance and extend lifetime of products.
2.Professional technical team can provide surveying and mapping support.
3.All components are finished by CNC machine.
4.Sophisticated quality management system ensure superior quality.
 

Basic Info.
 

Warranty: 1 year Weight (KG):
500 KG
Place of Origin:
HangZhou, China
Gearing Arrangement:
helical
ratio:
8-20
Output Torque:
2*176
 
standard:
JB/T8853-2001
Certificate:
CE
Heat treatment:
High-frequency Hardening
Efficiency:
94%~98%(depends on the transmission stage)
Customized support:OEM ODM Input/output shaft material
40Cr
Package:
Wooden case
 
Mount position:
Flange, hollow shaft, CHINAMFG shaft
After-sale:Online 24/7 Installation Xihu (West Lake) Dis. advantage:
excellent quality
Reduction radio:
3:1
 
Mount Position:
Horizontal Foot Mounted Vertical
 
Input Speed:
1500
 
Output Speed:
500
 

Packaging & delivery

Packing: wooden case packing

 
Port: HangZhou Port  

Applications
X helical gear units for double-screw extruders with parallel drive shafts and the same direction of screw rotation are used mainly in the manufacture of granulates and the refining of raw plastics. Other areas of application include:

  • Paint and lacquer industry
  • Washing agent industry
  • Foodstuff industry (e.g. bread, pasta)
  • Animal-feed industry (dog, cat other animal food 

Maintenance of the gearbox of the dual-screw extruder
1. The gear box of the dual-screw extruder should be well-ventilated, and the working environment temperature should be within the range of 5-35 °C.
2. Always check the oil quantity of the gear lubricating oil in the box to ensure that the transmission parts in the box are well lubricated.
3. Pay attention to check the bearing parts of the box frequently. The oil temperature of the oil tank of the transmission box should not exceed 70 ºC during operation.
4. The newly put into use gearbox needs to replace the lubricating oil after 250 hours of operation. The oil change time depends on the state of the oil. It is recommended to replace it after 4000-8000 hours of operation or once a year.
5. The gearbox of the dual-screw extruder needs to be regularly maintained and inspected once a year 

Operating Process
1. The gear on the input shaft is driven by the motor and starts to rotate.
2. The rotating input gear meshes with other gears inside the gearbox, transmitting power.
3. Different-sized gears within the gearbox are combined to form a gear train. Through continuous meshing and rotation, the high-speed, low-torque power from the input shaft gradually converts into low-speed, high-torque output.
4. The output shaft is connected to the last gear and transfers the output torque to the load.
5. Gear reduction gearboxes typically include lubrication and cooling systems to ensure smooth operation and prevent overheating and damage.
6. Our extruder gearbox converts high-speed, low-torque power into low-speed, high-torque output by changing the size ratios and meshing arrangements of different gears, achieving the function of speed reduction.

Types of Gearboxes:
Based on customer requirements, gear reduction gearboxes can be classified according to the size of the output shaft, center distance of the output shaft, output speed, and torque. Alternatively, we can provide several commonly used types of gearboxes for customers to choose from.

Product Service

24-hour Hotline

 

No matter when and where

to call we can find our service to you.

 

 

Pre-sales Consultation

 

We have 5 sales people online,

and whether you have any question

can be solved through online

communication.

After-sales Services

 

Receive products have any

questions about the product,

can look for us,we will help

you deal with the the first time,to your satisfaction.

Exhibition

Certificate

Company profile
ZheJiang Arrow Machinery Co., Ltd.is a company specializing in R&D, production, sales, application promotion of food engineering projects. As 1 of the largest scaled food processing equipment &whole plant engineering problem solvers in China, machines served for more than 970 companies, export to 116 countries, area, more than 20 years engineering team, we recognize that quality equals value, aims to create a great future together with global customers.

FAQ

 

1.  Q: How about Arrow Machinery?

     R: ZheJiang Arrow Machinery Co., Ltd. is a High-Tech company. Our firm is composed of a strong  

        team which has substantial experience in R&D, manufacture, technique and sales service and has

        specialized in extruder industry for 10 years,leading screw barrel manufacturer in China.
2. Q:What’s Arrow machinery’s capacity? 
    R:Company is in strict accordance with CE and ISO9001 quality certification system.There are over 200

       models of extruders and spare parts. 

3. Q:What’s the delivery time? 

    R:For regular size, we have finished stock and semi-finished stock, 2 weeks max enough

        for customized, normally within 20days .

4. Q:How about the gearbox quality and price? 
    R: top quality in China with competitive price and globle after-sale service
5. Q:what’s the life time and guarantee buy from Arrow machinery ?
    R: 3~5years life time for nitriding ones and bimtallic ones will be longer 
        One year min. Guarantee.
6.Q:Where is Arrow Machinery factory and how to reach there? 
   R:NO.47 Chengbohu Road, Xihu (West Lake) Dis. District,HangZhou City, China. You can take the train or plane to HangZhou and we can pick        you up.
7.Q:How to contact with you? 
   R:just reply to me if have any question. 

Application: Motor, Machinery
Function: Distribution Power, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Samples:
US$ 3600/Piece
1 Piece(Min.Order)

|

Order Sample

Customization:
Available

|

Customized Request

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Shipping Cost:

Estimated freight per unit.







about shipping cost and estimated delivery time.
Payment Method:







 

Initial Payment



Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

gearbox

Is it Better to Repair or Replace a Damaged Gearbox?

Deciding whether to repair or replace a damaged gearbox depends on several factors and considerations:

  • Extent of Damage: Assess the severity of the gearbox damage. Minor issues like worn bearings or seals may be repairable, while extensive damage may necessitate a replacement.
  • Cost of Repair: Compare the cost of repairing the gearbox to the cost of replacing it with a new or remanufactured unit. In some cases, repairs might be more cost-effective.
  • Availability of Parts: Availability of replacement parts for the gearbox can influence the repair option. If parts are hard to find, replacement might be a more viable choice.
  • Age and Condition: Consider the age and overall condition of the vehicle. If the vehicle is older and nearing the end of its lifespan, a replacement gearbox might offer better long-term reliability.
  • Performance and Efficiency: A new or remanufactured gearbox might offer improved performance and efficiency compared to a repaired one.
  • Future Maintenance: Evaluate potential future maintenance needs of both repair and replacement options. A replacement gearbox might come with a warranty and require less frequent maintenance.
  • Professional Assessment: Seek advice from a qualified mechanic or technician who can thoroughly assess the gearbox and provide recommendations based on expertise.

Ultimately, the decision to repair or replace a damaged gearbox should be based on a careful evaluation of these factors. It’s recommended to consult with professionals to make an informed choice that best suits your specific situation and budget.

China best Twin Screw Extruder Parts Extruded Gearbox for Manufacturer   comer gearbox	China best Twin Screw Extruder Parts Extruded Gearbox for Manufacturer   comer gearbox
editor by CX 2023-10-20

China OEM Small Speed Reducer Zlyj 250 Screw Gearbox near me manufacturer

Product Description

Gearbox for Plastic Gearbox of Zlyj Sequence
one) Little quantity
2) Massive transmission torque
three) Substantial efficiency
4) Low use

ZLYJ gearbox sequence are transmission gadgets, which are specifically designed for one-screw extruder with substantial precision, challenging equipment surface, accompany with thrust. Adopting the technological specs stipulated in JB/T9050.1-1999, all ZLYJ gearboxes are created accordingly.
Major Functions:
one. The materials of gear is the higher strength alloy steel, it is manufactured by carburizing, quenching (and other heat treatment method), gringding process at last. The gear is in higher precison ( 6 quality ) and high hardness ( reaches HRC54-62). Aside from, it features lower sounds when functioning.
2. It contains large bearing capability thrust, which is performed dependable and can endure bigger axial thrust.
three. All the items are dealt with by forced lubrication and CZPT program except really handful of small specification products.
four. ZLYJ collection gearbox is adopted by 6-aspect processing box. Its typical set up is horizontal, but can also be transformed to vertical set up in accordance to customer’s requirment.
five. Effectiveness transmission, low sounds, long operaton time.
Bundle

Why decide on us?
A> extended time experience and heritage
B> extended time nitriding remedy and heating treatment method by alone
C>advanced Fanuk sequence CNC personal computer-managed milling machines
D>depth hole drilling device in 8meters length, which ensure the straigtnss of barrel inside.
E> CAD drawing affirmation prior to commence creating
F> Prompt soon after sale provider
G>Land proprietor and registration cash twenty five, 000, 000RMB

Firm profile :

 ZHangZhoug pinbo plastic machinery co.,ltd is located in HangZhou HangZhou city with brand of PYM(Former HangZhou yumin machine screw co.ltd since 1988). The company is specialized in making screw barrel, gearbox zlyj series, t die, filter and extruder machine. It has become one of the largest supplier of main parts in HangZhou city which is the basement of plastic machines. 
 
It owns many computer control CNC milling machines in length8000mm in Fanuk 
sequence, 18000mm length deep hole drilling machine and other advanced 
products. Long time nitriding treatment for 7days and nights greatly ensure the hardness and lifetime of its products. Meanwhile, the company and its products have passed assessment by SGS company, Bureau of Veritas, Tuv and Ce certificate.

If there is any dilemma, you can contact with us at any time, we will reply you as quickly as feasible!

Major parameters :

Type Spec Input
Power
(kw)
N
( enter)
N
(output)
Output
Torque
Permitted axial thrust of output shaft(KN) Screw Diameter Length-diameter ratio
(N@m)
ZLYJ 112-8 five.5 800 a hundred 525 35 Ø35 25:01:00
133-eight eight 800 a hundred 764 39 Ø50 twenty five:01:00
146-ten 11 a thousand 100 1050 54 Ø55 25:01:00
173-ten 18.5 900 ninety 1962 a hundred and ten Ø65 25:01:00
two hundred-twelve.five 30 1000 eighty 3581 155 Ø75 twenty five:01:00
225-12.five 45 one thousand eighty 5371 180 Ø90 25:01:00
250-sixteen 55 1120 70 7503 192 Ø105 twenty five:01:00
280-16 75 960 sixty 7643 258 Ø110 twenty five:01:00
315-16 eighty five 960 60 13528 287 Ø120 twenty five:01:00
330-16 110 960 60 17507 360 Ø135 twenty five:01:00
375-sixteen 132 960 60 21008 390 Ø150 twenty five:01:00
395-sixteen 185 960 60 29442 four hundred Ø160 25:01:00
420-sixteen 160 960 sixty 31831 430 Ø160 twenty five:01:00
420-16 220 960 60 31831 430 Ø170 25:01:00
450-twenty 213 1000 60 40640 500 Ø160/Ø170 twenty five:01:00
560-seventeen 540 a thousand fifty 84034 seven-hundred Ø200 twenty five:01:00
630-10 540 1000 50 15712 770 Ø250 25:01:00

 

When hunting at a reducer vs a gearbox, typically the only difference is terminology. This is due to the fact all reducers are gearboxes. Even so, not all gearboxes are retarders. This may possibly sound difficult, but it’s in fact very easy. A reducer is a gear established in between the motor and the equipment. The objective of the reducer is to lessen the rotational velocity transferred between these two endpoints. The reducer amplifies and multiplies the torque (enter) created by the motor. 2nd, a reducer, as the name indicates, minimizes the pace of the enter (output in rpm) so that the output is the appropriate speed. The time period “gearbox” is just a generic phrase used for the equipment prepare between the motor and the device. Consequently, all reducers are gearboxes. Even so, not all gearboxes lessen enter speed. Even though unheard of, gearboxes can truly improve enter speeds. By considerably the most common variety of gearbox is a retarder, but it would be incorrect to say that all gearboxes are retarders.
We are experienced transmission dealers and provide a broad variety of transmissions, an essential component of numerous generate methods. Gearboxes can be employed to minimize or improve speed, improve torque, reverse or modify the direction of a push shaft. Gearboxes are also known as gear drives, pace reducers, gear motors, speed reducers and gear reducers.

China OEM Small Speed Reducer Zlyj 250 Screw Gearbox     near me manufacturer

China Hot selling Twin Screw Extruder Compounding High Torque Extruder Gearbox near me manufacturer

Merchandise Description

One Screw Parallel Shaft Reducer for Plastic Extruder (JHM/ ZLYJ/ ZSYJ)

PTT extruder gearboxes have 2 well-known series for 2 types screw extruders:
ZLYJ/ZSYJ Series Extruder Equipment Units for One Screw Extruders
SZ Collection Extruder Gear Models for Conical Twin Screw Extruders
For parameters of SZ series gearbox and other extruder gearboxes programs, please check with our sales reps and engineers.
Elements:
one. Housing: Forged Iron or Metal Plate Welding
2. Gear Established: Hardened Helical Equipment Pairs, Carburizing, Quenching, Grinding, Equipment Hardness HRC54-62
three. Input Configurations:
Keyed Solid Shaft Input
four. Output Configurations:
Hollow Shaft Output
Versions:
ZLYJ112~ZLYJ630
ZSYJ450~ZSYJ630
Functions:
1. Substantial strength alloy steel gears and shafts, strong and wearable
two. Hollow output shaft integrated with strong thrust bearings to stand up to axial drive of the screw
three. Big load ability, excellent efficiency for screw extruders programs
four. Higher performance, higher reliability, lengthy services lifestyle, reduced noise
5. CZPT intercontinental makes of bearings and oil seals (ZheJiang NAK Oil Seals)

Apps:
Plastic Extruders
Rubber Extruders
One Screw Extruders (ZLYJ/ZSYJ Series Extruder Gearbox)
Conical Twin Screw Extruders (SZ Sequence Extruder Gearbox)
Installation:
Horizontal Mounted
Vertical Mounted
Lubrication:
Oil Dip and Splash Lubrication
Forced Lubrication (Additional Oil Pump)
Cooling:
Normal Cooling
Auxiliary CZPT Devices

RFQ
Q:Are you trading business or manufacturer?
A: We are maker with more than twenty years’ encounter.

Q: How lengthy is your shipping and delivery time?
A: Usually it is inside of ten days if the products are in stock, for products developed as per order, it is inside 35 days following affirmation of get.

Q: How lengthy ought to I wait around for the suggestions soon after I ship the enquiry?
A: Usually in twelve hrs.

Q: What information ought to I give you to affirm the item?
A: Model/Dimensions, Transmission Ratio, Velocity, Shaft instructions & Order quantity and so forth.

Q: Hong extended is your merchandise guarantee?
A: We provide twelve months warranty from departure day of the items.

Q: What is your payment terms? T/T 100% in CZPT for sum less than USD10000.-, 30% T/T in CZPT , harmony before cargo for quantity previously mentioned USD10000.

If you have any other queries, please come to feel free to get in touch with us underneath:

HOW TO Get in touch with US?
Send out your Inquiry Particulars in the Underneath, simply click “Deliver” Now!
 

Gearboxes and reducers are enclosed mechanical reduction gadgets frequently utilised in today’s automatic manage systems to command torque from your motors and achieve other motion-related tasks. A gearbox permits you to improve torque although minimizing the pace of your key mover output shaft. The output shaft of the gearbox rotates at a slower speed than the input shaft. This results in a mechanical benefit, increasing torque. Conversely, your gearbox can be set in reverse, providing elevated shaft pace and reduced torque. Two typical transmission configurations are straight and right angle. Online types usually consist of helical or spur gears, planetary gears, cycloidal mechanisms, or harmonic generators. Proper-angle designs normally use worm or helical equipment drives, nevertheless, hybrid drives are also obtainable. Gearmotors combine an enclosed equipment set with an electric powered motor to boost torque and efficiency while minimizing pace. Whilst extra friction, inertia, or sharp load modifications for limited-phrase operation of the actuator can result in difficulties, they provide a prolonged working life by avoiding overloading. A variety of equipment ratios, speeds and torques are offered to aid optimize performance and lessen potential difficulties. Search to locate the proper gearbox and reducer for your automation venture.
Gearboxes can be used in various fields of extensive processing, agriculture, chemical processing, oil and gas, energy transmission and distribution methods, logistics, warehousing and other industries. Equipment reducers are usually employed in which greater torque and/or lower rotational speeds are needed, or if electricity needs to be transmitted at alternating angles, this sort of as in correct-angle motors. It can also modify the path of rotation, as well as clockwise and counterclockwise. EP offers a complete assortment of gear reducers with appropriate angle worms and large efficiency choices. Electric Gear Aluminum items are a light-weight and sturdy alternative to present day solid iron and steel versions and can be stocked or customized manufactured to your exact specifications. EP gearboxes are lightweight and tough, aluminum worm gearboxes are designed for limited spaces, like challenging-to-set up OEM designs as well as cellular gear. Eccentric reducers are offered as compact aluminum or cast iron inline reducers with seal existence rankings from 15HP (aluminum) to 40HP (forged iron). In addition to our normal and modified common products, our engineers will function with you to layout and construct customized answers for several generate systems to go well with your software needs.

China Hot selling Twin Screw Extruder Compounding High Torque Extruder Gearbox     near me manufacturer