China Professional CZPT Universal Economical Right-Angle Output Planetary Gearbox,  high torque, specially equipped with servo motor gearbox drive shaft

Product Description

PLDR/PLDR+90 Level 2

STAGE Level Level 2
Reduction ratio i 15 16 20 25 30 35 40 50 60 70 80 100
Rated output torque T2N Nm 130 135 110 145 145 135 125 110 140 135 110 110
in.lb 1185 1195 974 1260 1260 1195 1012 974 1239 1195 974 974
Emergency braking torque
Allow 1000 times in the working life of the gearbox
T2NOt Nm 3 x NOM.Output
in.lb
Rated input speed
(T2N, 20°C ambient temperature)
N 1n rpm 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000 3000
Maximum input speed n 1max rpm 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000 6000
Maximum return clearance jt arcmin PLDR60≤8ARCMIN   PLDR+60≤5ARCMIN  Custom made≤3ARCMIN
No-load torque
(nt=3000rmp, gearbox 20°C)
T 012 Nm 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.2 1.1
in.lb 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 11.0 10.0
Torsional rigidity C t21 Nm/ arcmin 10
in.lb / arcmin 89
Maximum radial force F 2AMAX N 2500
lbf 550
Maximum axial force F 3RMAX N 2000
  lbf 450
Maximum roll torque M 2KMax Nm 236
  in.lb 2089
Working life Lh hr ≥20000
Efficiency at full load η % 92
Ambient temperature ºC -15~40
F 5~104
The maximum allowable temperature of the shell ºC +90
F 194
Lubricating   Life Lubrication
The direction of rotation   Input and output in the same direction
Protection level   IP65
Installation direction   Any
Working noise              (i=10 and n1=3000rpm no load) LPA              dB(A) ≤58
Rotary inertia J1 Kg.cm2 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1 4.1
10-3in.lb.s2 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60 3.60

Quick selection of size
  PLDR(figure: i=4)                                                                                                     PLDR/PLDRHIGH PRECISION(figure: i=4)            
  Applicable to periodic working days (ED≤60%)                                                       Applicable to periodic working days (ED≤60%)

Design & technology

Technical services:

  • According to the relevant parameters provided by the customer, the CHINAMFG engineering software is used to create the motion load curve diagram of the mechanism equipment to obtain the corresponding parameters and derive the motion load curve. Intuitively display important parameters and load indexes in the transmission system to help customers carry out reasonable structural design.
  • SIGRINER provides a motor database from 500 servo motor manufacturers worldwide

Customer training:
We are honored to provide you with our applied computing and transmission design expertise. We can provide relevant training according to your needs. Please contact our engineer, or send an email to:  

Technical testing center

Industry application

  • We provide fast supply and strong support all over the world through a complete sales and service network
  • With years of rich experience, our authoritative experts provide market-leading consulting services for various industrial sectors
  • Robotics, automation and manipulator technology

A variety of servo gearboxes and mechanical transmission systems, from economical to high-end models; can be applied to various robots and their auxiliary axes, such as transmission shafts and station control devices

  • Printing machine 

Innovative gearbox ensures stability, synchronization accuracy and long-term accuracy even at high speeds
The perfect solution for high-quality printing processes and other continuous duty applications
Option: integrated sensor for monitoring paper tension and similar parameters

  • Machine tools and manufacturing systems

High precision, stable operation and high efficiency are all derived from stable, zero backlash and high rigidity mechanical system solutions, such as the application of products on feed, rotation and auxiliary axes

  • Food and packaging machinery 

A series of gearboxes specially designed for various shafts used in the field of packaging technology (including gearboxes with anti-corrosion design)-can maximize work efficiency, mechanical flexibility and cycle speed

  • Textile machine 

Features of CHINAMFG Precision planetary gearbox

  • Very high power density, torque increased by 40%
  • Easy motor installation, optional installation with length compensation
  • Flexible installation, the gearbox can be installed vertically, horizontally, and up or down together with the driven shaft
  • Very high positioning accuracy, return clearance is less than arc minutes
  • Through helical gear meshing, the operation is stable, and the running noise is less than 50dB-A
  • The world’s leading life expectancy, and the raw materials and mechanism of the seal ring have been optimized

 

Application: Motor, Machinery
Hardness: Hardened Tooth Surface
Installation: 90 Degree
Layout: Coaxial
Gear Shape: Conical – Cylindrical Gear
Type: Planetary Gear Reducer

gearbox

How to Choose the Right Gearbox for Your Machinery

Selecting the appropriate gearbox for your machinery involves careful consideration of several key factors. Here’s a step-by-step guide to help you make the right choice:

  1. Identify Application Requirements: Understand the specific requirements of your machinery, including torque, speed, load, direction of rotation, and duty cycle.
  2. Choose Gear Type: Determine the type of gears that best suit your needs, such as spur, helical, bevel, planetary, or others, based on factors like efficiency, noise level, and space constraints.
  3. Calculate Gear Ratio: Calculate the required gear ratio to achieve the desired output speed and torque. Consider factors like input and output shaft speeds.
  4. Select Gear Material: Choose appropriate gear materials based on factors like durability, wear resistance, and corrosion resistance. Common materials include steel, cast iron, and various alloys.
  5. Consider Efficiency: Evaluate the gearbox’s efficiency and select one that meets your energy efficiency requirements.
  6. Account for Load Conditions: Analyze the load conditions, such as constant or intermittent loads, shock loads, and starting and stopping frequencies.
  7. Check Lubrication Requirements: Consider the lubrication needs of the gearbox and ensure proper lubrication for smooth operation and longevity.
  8. Factor in Space Constraints: Consider the available space for installing the gearbox and choose a size that fits within your machinery.
  9. Assess Environmental Conditions: Evaluate the operating environment, including temperature, humidity, and exposure to dust or corrosive substances.
  10. Review Mounting Options: Determine the mounting options that work best for your machinery, such as foot-mounted, flange-mounted, or shaft-mounted gearboxes.
  11. Consult with Experts: Seek advice from gearbox manufacturers or engineers to ensure you make an informed decision.

Choosing the right gearbox is crucial for achieving optimal machinery performance, longevity, and reliability.

China Professional CZPT Universal Economical Right-Angle Output Planetary Gearbox,  high torque, specially equipped with servo motor   gearbox drive shaft	China Professional CZPT Universal Economical Right-Angle Output Planetary Gearbox,  high torque, specially equipped with servo motor   gearbox drive shaft
editor by CX 2023-09-19